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Table of Contents
Related Manuals for Yamaha YZFR1Y
Summary of Contents for Yamaha YZFR1Y
- Page 1 YZFR1Y(C) ASSEMBLY MANUAL 14B-28107-10 LIT-11666-22-78...
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Page 2: Symbols Used In The Assembly Manual
ASSEMBLY MANUAL used: mation required for the correct assembly of this Yamaha vehicle prior to delivery to the (1): Coat with lithium-soap-based grease. customer. Since some external parts of the (2): Tighten to 10 Nm. (10 Nm = 1.0 m•kgf vehicle have been removed at the Yamaha = 7.2 ft•lbf) - Page 3 PREPARATION SYMBOLS USED ON (1) Contents of the transport package are fragile, therefore the package must be To assemble the vehicle correctly, supplies CRATE CARTON handled with care. (e.g., oils, greases, and shop rags) and (2) Indicates correct upright position of the sufficient working space are required.
- Page 4 UNPACKING 1. Remove the frame cover (1). To remove the frame cover, cut the plastic bands around the cover using a cutter or scissors. 2. Remove the bolts (2) and nut (3). 3. Remove the packing frames (4). (Lift up and then move to the side.) •...
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Page 5: Parts Location
PARTS LOCATION 1. Carton box 2. Plastic bag... - Page 6 Carton box 1. Windshield 2. Rear view mirrors 3. Owner's manual 4. Plastic bag 5. Dampers (rear view mirror) 6. Cap nuts (rear view mirror) [d = 6 (0.24)] 7. Collars (rear view mirror) [d = 6.5 (0.26), D = 10.5 (0.41)] 8.
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Page 7: Setup Procedures
SETUP PROCEDURES Perform the setup procedures in the order indicated by the numbers. Always follow the order as shown. -
Page 8: Clutch Cable
Refer to "CABLE ROUTING". The windshield is made of an acrylate resin. Take care so 2. CLUTCH CABLE that it is not scratched. Clutch cable A: Lubricate the pivoting part of the clutch lever. Recommended lubricants Yamaha cable lube or motor oil... -
Page 9: Rear View Mirrors
4. REAR VIEW MIRRORS 5. BATTERY 11,F Damper Battery seat d = 6.5 (0.26), D = Battery Collar 10.5 (0.41) d = 6 (0.24) Mirror base d = 6 (0.24), L = 10 Bolt Rear view mirror (0.39) Cap nut d = 6 (0.24) Battery cover d = 6 (0.24), L = 25... -
Page 10: Cable Routing
CABLE ROUTING Proper cable and lead routing are essential to insure safe ve- hicle operation. 1. Clutch cable 2. Front brake hose 3. Throttle cables 4. Positive battery lead 5. Negative battery lead A. Route the clutch cable so as to get along the front side of the main switch after passing it through the guide. -
Page 11: Adjustments And Predelivery Service
ADJUSTMENTS AND PREDELIVERY SERVICE Perform the predelivery service in the order indicated by the letters. Always follow the order as shown. -
Page 12: Checking And Charging The Battery
A. CHECKING AND CHARGING • The tire pressure and the suspension Recommended engine oil type must be adjusted according to the to- THE BATTERY YAMALUBE 4 (10W-40) or SAE 10W- tal weight (including cargo, rider, pas- 40, YAMALUBE 4 (20W-50) or SAE senger, and accessories) and the The battery used in this vehicle is a VRLA 20W-50... -
Page 13: Adjusting The Throttle Cable Free Play
• Adding water instead of coolant low- ers the antifreeze content of the cool- ant. If water is used instead of coolant, check and correct the anti- freeze concentration of the coolant. • Use only distilled water. Soft water may be used if distilled water is not available. -
Page 14: Checking The Brake Fluid Level
2. Adjust: • rear brake light operation timing a. Hold the main body (1) of the rear brake light switch so that it does not ro- tate and turn the adjusting nut (2) in di- rection (a) or (b) until the rear brake light comes on at the proper time. -
Page 15: Adjusting The Rear Shock Absorber Assembly
2. Adjust: • clutch cable free play a. Turn the adjusting bolt (1) in direction (b) or (c) until the specified clutch cable free play is obtained. Direction (b) Clutch cable free play is increased. Direction (c) Clutch cable free play is decreased. Rebound damping (right front fork leg) M. -
Page 16: Adjusting The Headlight Beams
Adjusting positions Locknut Standard: 15 clicks out* 16 Nm (1.6 m•kgf, 11 ft•lbf) A drive chain that is too tight will over- Minimum: 20 clicks out* load the engine and other vital parts, O. ADJUSTING THE HEADLIGHT Maximum: 3 clicks out* and one that is too loose can skip and BEAMS *: from the fully turned-in position... -
Page 17: Service Data
APPENDICES SERVICE DATA Engine idling speed: 1,150–1,250 r/min Spark plug: Type (manufacturer) LMAR9E-J (NGK) 0.6–0.7 mm (0.024–0.028 in) Fuel: Recommended fuel Premium unleaded gasoline only Fuel tank capacity Total: 18.0 L (4.76 US gal, 3.96 Imp. gal) Valve clearance (cold): 0.11–0.20 mm (0.0043–0.0079 in) 0.21–0.25 mm (0.0083–0.0098 in) Maximum load*:... -
Page 18: Tightening Torque
TIGHTENING TORQUE Tightening torque Item Thread size m•kgf ft•lbf Engine: Spark plug Engine oil drain bolt Chassis: Engine mounting bolt (front side) Engine mounting nut (rear side) Engine mount adjusting bolt Clutch cable locknut (engine side) Main frame and rear frame bolt Battery cover bolt Upper tail cover bracket bolt Swingarm pivot shaft... - Page 19 Tightening torque Item Thread size m•kgf ft•lbf Front brake master cylinder bleed screw Brake caliper bleed screw Front wheel axle pinch bolt See TIP. Rider footrest bolt Passenger footrest bolt Rear frame lower reinforcement bolt Rear brake master cylinder bolt Rear brake hose union bolt Sidestand bracket bolt Battery box bolt...
- Page 20 YAMAHA MOTOR CO., LTD. 2500 SHINGAI IWATA SHIZUOKA JAPAN PRINTED IN U.S.A.