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To reduce the risk of injury, user must read and understand operator's manual.
Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
WORK AREA SAFETY
ELECTRICAL SAFETY
PERSONAL SAFETY
POWER TOOL USE AND CARE
BATTERY TOOL USE AND CARE
SERVICE
SPECIFIC SAFETY RULES FOR MITER SAWS
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
Volts | |
Direct Current | |
No Load Revolutions per Minute (RPM) | |
No Hands Zone - Keep hands out of the No Hands Zone at all times during use. Contact with blade will result in serious injury. | |
Read Operator's Manual | |
UL Listing for Canada and U.S. |
Cat. No.: 2739-20
Volts: 18 DC
Battery Type: M18™
Charger Type: M18™
Module/FCC ID: BGM220S2/QOQ-BGM220S2
No Load RPM: 3600
Arbor Size: 5/8"
Blade Size: 12"
Blade Thickness (Kerf): Max 1/8"
Weight: 47.6 lbs.
Recommended Ambient Operating Temperature: 0°F to 125°F
Miter Cuts
Max Height: 3.8"
Max Width at 0° Miter: 13.4"
Max Width at 45° Miter: 9.3"
Bevel Cuts
Max Height at 0° Bevel: 3.8"
Max Height at Left 45° Bevel: 2.5"
Max Height at Right 45° Bevel: 1.6"
Compound Cuts
(45° Miter and 45° Bevel)
Left: 9.3" W at 2.5" H
Right: 9.3" W at 1.6" H
Workpiece Vertical Against Fence
0° Miter / 0° Bevel: 1.1" W at 6.8" H
Left 45° Miter / 0° Bevel: 0.6" W at 6.8" H
Right 45° Miter / 0° Bevel: 0.6" W at 6.8" H
Installing the Carrying Handles
The carrying handles are used for transport as well as support extensions for cutting longer workpieces. Use the four bolts to attach the carrying handles to each side of the miter saw table, using the blade wrench provided. Tighten securely. Always lock the slide rails and lock down the saw head before transporting tool. Only carry tools by the carrying handles.
Installing the Kickstand
Lay the miter saw on its side. Insert the kickstand (the bend should angle toward the ground) into the two holes under the slide rails. Push the kickstand in until it won't go any further. To secure, insert and tighten the screw into the end of one kickstand prong.
Transporting and Storing
Always lock the saw head and slide rails before transporting and storing the tool. Only carry tools by the carrying handles.
Saw Head
To lock, press and hold down the saw head and then push in the lock-down pin.
To unlock, press and hold down the saw head and pull out the lock-down pin. Raise the saw head.
Slide Rails
To unlock, loosen the slide rail lock by turning it counterclockwise.
To lock, slide the saw head forward and tighten the slide rail lock by turning it clockwise.
Mounting the Miter Saw
To prevent the tool from sliding, falling or tipping from a raised work surface during operation, the saw should be mounted to a supporting surface such as a level, sturdy work table, bench, or miter saw stand. Position the saw and workbench to allow adequate room for cross-cutting long workpieces. To mount the saw to a flat surface, insert fasteners through the holes in the corners of the saw base and secure. Follow manufacturer instructions when mounting to a miter saw stand.
Dust collection
Collected sawdust from coated (polyurethanes, linseed oil, etc.) workpieces can self-ignite in the dust bag or elsewhere and cause fire. To reduce the risk of fire, empty the dust bag frequently and never store or leave a saw without totally emptying its dust bag.
The dust port at the back of the saw can be connected to a standard workshop vacuum hose or the included dust bag. Leave the dust bag open to direct dust down into a garbage can.
To install, push and twist the hose or dust bag onto the dust port.
Using Face Boards
When using face boards, secure them using the mounting holes in the fences. Face boards place distance between the fence and the workpiece, providing improved support for some workpieces. Workpiece splintering can be reduced by using face boards.
Selecting, Installing, and Changing Blades
Always use clean, sharp blades. Dull blades tend to overload the tool, bind, and cause pinching. Use only 12" sliding miter saw blades rated at least 5000 RPM.
Recharge only with the charger specified for the battery. For specific charging instructions, read the operator's manual supplied with your charger and battery.
Removing/Inserting the Battery
To remove the battery, push in the release buttons and pull the battery pack away from the tool.
Always remove battery pack before changing or removing accessories. To insert the battery, slide the pack into the body of the tool. Make sure it latches securely into place.
Only use accessories specifically recommended for this tool. Others may be hazardous.
ONE-KEY™
To learn more about the ONE-KEY™ functionality for this tool, go to milwaukeetool.com/One-Key. To download the ONE-KEY™ app, visit the App Store or Google Play from your smart device.
ONE-KEY™ Indicator | |
Solid Blue | Wireless mode is active and ready to be configured via the ONE-KEY™ app. |
Blinking Blue | Tool is actively communicating with the ONE-KEY™ app. |
Blinking Red | Tool is in security lockout and can be unlocked by the owner via the ONE-KEY™ app. |
Always remove the battery pack before changing accessories or making adjustments. Do not defeat the guards. No Hand Zone
Keep hands out of the No Hands Zone at all times during use. Contact with blade will result in serious injury.
If your hand is placed too close to the saw blade, there is an increased risk of injury from blade contact. Use the No Hand Zone indicators to ensure hands are kept a safe distance from the blade.
No Hand Zone Indicators:
Never cross your hand over the intended line of cutting either in front or behind the saw blade. The proximity of the spinning saw blade to your hand may not be obvious and you may be seriously injured. Saw head may slide/move, putting your safety at risk. Always wait for the blade to stop completely before raising the head, moving workpiece or changing settings.
Select the Workpiece Carefully
Be cautious of pitchy, knotty, wet or warped workpieces. These materials are likely to create pinching conditions. Workpieces that bow and pinch may result in kick back. Inspect for and remove nails before cutting. Always keep blades clean and sharp; otherwise the blade produces a narrow kerf and is likely to be pinched by the workpiece. This tool is not recommended for cutting ferrous metals such as iron and steel. See Applications for a more complete list of materials that can be cut.
Support the Workpiece Properly
Always support the workpiece during operation. Otherwise, the workpiece may pull up and into the saw.
Use clamps to support the workpiece whenever possible to keep hands far from the blade. Do not use this saw to cut pieces that are held by hand or too small to be securely clamped.
Support of Longer Workpieces
Longer workpieces need support along their full length. If you are using the saw on a level work bench, prop up the workpiece to a height of 3" ((2) 2"x4" stacked flat) from the bottom of the saw feet. There are also many aftermarket work tables specifically designed for miter saws that provide supports for all types of workpieces.
Adjusting the Miter Angle
The miter angle can be set using detents for commonly cut angles (0°, 15°, 22.5° 31.6°, and 45°), as well as finely adjusted to any angle to compensate for a custom situation.
Adjusting the Bevel Angle
The bevel can be adjusted to any angle from 0° to 48°, left or right.
Adjusting the Fences
Every time the bevel or mitre angle settings are changed, make sure the fences are set correctly.
Fences MUST:
To adjust the Fences
Guards
The lower guard should cover the blade when the saw head is up and it should move freely and open automatically as the saw head is lowered into the workpiece.
Never disable or remove guards. Only push the lower guard into the OPEN position when changing blades.
If the lower guard appears loose, sticks, or does not cover the blade when the saw head is up, take the saw to an authorized service center for repairs. Ensure the Fences are adjusted properly to allow for free-movement of the guards during the complete movement of the cut.
Setting for Chop Cuts
The slides can be locked and the saw head set in the proper position to use the saw for chop cuts (cuts not requiring the use of the slides).
To reduce the risk of injury, always wear proper eye protection marked to comply with ANSI Z87.1.
Keep hands and body out of the path of the saw blade. Contact with blade will result in serious injury. Check guarding system to make sure it is functioning correctly. Do not operate saw without guards in place. Do not perform any operation freehand. Never reach around saw blade. Turn off tool and wait for saw blade to stop before moving workpiece or changing settings. Tighten all adjustments prior to use.
When working in dusty situations, wear appropriate respiratory protection or use an OSHA compliant dust extraction solution.
Cut Line Indicator
The cut-line indicator shines down the blade, casting a shadow where the blade will meet the workpiece. No calibration/adjustments will be needed as the shadow will always be true to the blade location. Use the cut-line indicator switch to turn on the light before making a cut. The light will go off automatically about 9 seconds after use.
To reduce the risk of injury, do not rely on the brake as a safety feature. Always wait until the blade stops completely before allowing anything near the blade.
To reduce the risk of injury, make sure all adjustments are securely locked before making a cut.
Starting and Stopping the Tool
Always hold the trigger handle firmly because the starting and stopping action of the motor may cause the handle to move up or down slightly.
Always press down miter lock lever and tighten all adjustments prior to use.
Ensure hands are out of the No Hands Zone.
Making a Chop Cut
Cut workpieces with chop cuts whenever possible. Only use sliding cuts (cross cuts) when necessary.
Making a Sliding Cut (Cross Cut)
Wider workpieces can be cut using the sliding mechanism. Always use chop cut whenever possible.
Do not cut stone, brick, concrete, magnesium, or ferrous metals (iron, steel, stainless steel, or alloys of these metals) with this saw.
Do not use abrasive wheels with this saw.
Dust created by cutting these materials and/or using abrasive cut-off wheels can jam the blade guard and possibly cause personal injury.
Recommended Materials and Applications
The following materials can be cut with the compound sliding miter saw. There are many types of saw blades available. Always use the proper blade for the particular material and application. Use only 7-1/4"sliding miter saw blades rated at least 5000 RPM.
Cutting Non-Square Materials Cutting Round (Cylindrical) Materials
"V" shaped blocks can be used to support round materials like closet rod and plastic pipe.
Aluminum Sash and Other Channel Type and Materials
Aluminum sash material can be supported with blocks to prevent it from deforming while it is being cut.
Miter Range | Miter Detents (Stops) | |
0° to 55° Left 0° to 60° Right | 0°, 15°, 22.5°, 31.62°, 45°, 55° Left 0°, 15°, 22.5°, 31.62°, 45°, 60° Right | |
Bevel Range | Bevel Detents (Stops) | |
0° to 48° Left 0° to 48° Right | 0°, 48° Left 0°, 48° Right | |
Base Molding Capacity | Nested Crown Capacity | |
6-3/4" at 0° 6-3/4" at 45° Left 6-3/4" at 45° Right | 7-1/2" |
Two Methods for Cutting Crown Molding
The angles created on a piece of crown molding that fits flat against the ceiling and wall will, when added together, equal 90° (A + B = 90°).The most common crown molding angles are:
52°/38°: A 52° angle against the ceiling (A) and a 38° angle against the wall (B). The miter saw has special miter settings at 31.6° left and right and a bevel setting at 33.9° to use when cutting 52°/ 38° crown molding flat on the miter saw table. These settings are identified with a diamond mark.
45°/45°: A 45° angle against the ceiling (A) and a 45° angle against the wall (B). The miter saw has special miter settings at 35.3° left and right and a bevel setting at 30° to use when cutting 45°/ 45° crown flat on the miter saw table. These settings are identified with a black circle.
NOTE: Even though all of these angles are standard, rooms are very rarely constructed so the corners are exactly 90°. You will need to "fine tune" these settings and make necessary adjustments to the cutting angles. correct cutting position. Also larger pieces of crown molding may be cut lying flat on the miter saw table.
Cutting Crown Molding Flat on the Miter Saw Table
The advantage of cutting crown molding flat on the table is that it is easier to secure the molding at the correct cutting position. Also larger pieces of crown molding may be cut lying flat on the miter saw table.
Cutting Crown Molding Angled Against the Fence (Nested – in position)
Always use a crown stop (Cat. No. 43-98-0295) when cutting crown molding angled against the fence. When cutting crown molding angled against the fence does not require bevel settings. Small changes in the miter angle can be made without affecting the bevel angle. When using this method the saw can be quickly and easily adjusted for corners that are not 90° (square).
Positioning
Standard (U.S.) crown molding with 52° and 38° angles (set bevel angle to 33.85°)
Left side, inside corner
Right side, inside corner
Left side, outside corner
Right side, outside corner
Standard (U.S.) crown molding with 45° angles (set bevel angle to 0°)
Left side, inside corner
Right side, inside corner
Left side, outside corner
Right side, outside corner
To reduce the risk of injury, always unplug the charger and remove the battery pack from the charger or tool before performing any maintenance. Never disassemble the tool, battery pack or charger. Contact a MILWAUKEE service facility for ALL repairs.
Maintaining Tool
Keep your tool, battery pack and charger in good repair by adopting a regular maintenance program.
Inspect your tool for issues such as undue noise, misalignment or binding of moving parts, breakage of parts, or any other condition that may affect the tool operation. Return the tool, battery pack, and charger to a MILWAUKEE service facility for repair. After six months to one year, depending on use, return the tool, battery pack and charger to a MILWAUKEE service facility for inspection.
If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger and battery pack, to a MILWAUKEE service facility for repairs.
Adjusting the Miter Saw
This Miter Saw is fully adjusted at the factory. If it is not accurate due to shipping and handling, please follow these steps to accurately set up your saw. Once the saw is properly adjusted, it should remain accurate under normal jobsite and transportation conditions.
Squaring the Blade (90°) to the Fence (0° Miter)
Squaring the Blade (90°) to the Table (0° Bevel)
ONE-KEY™
Chemical Burn Hazard.
This device contains a lithium button/coin cell battery. A new or used battery can cause severe internal burns and lead to death in as little as 2 hours if swallowed or enters the body. Always secure the battery cover. If it does not close securely, stop using the device, remove the batteries, and keep it away from children. If you think batteries may have been swallowed or entered the body, seek immediate medical attention.
Internal Coin Cell Battery
An internal coin cell battery is used to facilitate full ONE-KEY™ functionality.
To replace the coin cell battery:
To reduce the risk of personal injury and damage, never immerse your tool, battery pack or charger in liquid or allow a liquid to flow inside them.
Cleaning
Clean dust and debris from any vents. Keep tool clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean, since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use flammable or combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack and charger to the nearest authorized service center.
Use only recommended accessories. Others may be hazardous. For a complete listing of accessories, go online to www.milwaukeetool.com or contact a distributor.
SERVICE - UNITED STATES
1-800-SAWDUST (1.800.729.3878)
Monday-Friday, 7:00 AM - 6:30 PM CST or visit www.milwaukeetool.com
Contact Corporate After Sales Service Technical Support with technical, service/repair, or warranty questions.
Email: metproductsupport@milwaukeetool.com
Become a Heavy Duty Club Member at www.milwaukeetool.com to receive important notifications regarding your tool purchases.
SERVICE - CANADA
Milwaukee Tool (Canada) Ltd 1.877.948.2360
Monday-Friday, 7:00 AM - 4:30 PM CST or visit www.milwaukeetool.ca
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.
Download Milwaukee M18 FUEL 2739-20 - SLIDING MITER SAW Manual
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