KYMCO AK550 Premium E5 2023 Owner's Manual
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KYMCO AK550 Premium E5 2023 Owner's Manual

KYMCO AK550 Premium E5 2023 Owner's Manual

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Summary of Contents for KYMCO AK550 Premium E5 2023

  • Page 1 AK550 Premium E5 Scooter Owner’s Manual...
  • Page 2 Dear users: Thank you very much for purchasing our AK550 Premium E5 product. This Manual gives detailed instructions on how to operate, maintain and adjust the AK550 Premium E5 for prolonged durability and comfort. This model of vehicles complies with EPA regulations on scooter emission control standards, therefore complying environmental requirements in terms of low pollution, low noise and low energy consumption.

  • Page 3: Table Of Contents

    CONTENTS PRECAUTIONS ON SAFE DRIVING ......1 Electric Windshield adjuster ........... 42 Engine Number ............... 5 Horn Switch ..............42 Frame Number ..............6 Rear Brake Lever ............43 Mark Drive Caution ............6 Front Brake Lever ............44 Left View of Scooter ............9 Parking Brake Arm ............
  • Page 4 Using Fuel Tank Cap ............. 75 Fuse Replacement ............90 Inspection of front / rear brake oil ........77 Fuses Specification ............90 Front / rear brake oil replenishing ........77 Air Filter ................. 91 Check Front / Rear Brake Lining ........78 Replace Filter Wool ............
  • Page 5 MEMO...

  • Page 6: Precautions On Safe Driving

    Precautions on Safe Driving Precautions on Safe Driving Peruse user manual and precautions. • Driver shall wear a helmet, gloves, goggles, etc. • Do not wear clothes that may impede safe driving. • Excessively wide and loose sleeves may be caught by •...
  • Page 7 Precautions on Safe Driving by the high-temp Exhaust Pipe. arbitrary modification may deteriorate operability of Operability of the handle varies in conditions with or vehicle, causing shortened service life and obstructed • without an extra load. driver safety. Do not let children or persons unfamiliar with the vehicle Arbitrary modification of a vehicle is an illegal action •...
  • Page 8 Precautions on Safe Driving The exhaustion pipe is under extremely high The maximum load of the storage box shall be limited to • temperature when riding the motorcycle or after the 10kg at most. journey. Keep any portion of the body from touching the exhaustion pipe to avoid scalding injury.
  • Page 9 Precautions on Safe Driving It is forbidden to install a carrying basket or bracket on the front header. Carrying anything in front of the vehicle will surly block the headlight and significantly affect driving safety.

  • Page 10: Engine Number

    ID Number Record Field Please note down the Engine Number and Vehicle Frame Number in the relevant fields below to facilitate ordering spare parts from a KYMCO dealer, or for reference in the event of a lost of vehicle. ID Number Record Field: The Engine Number is engraved on the crank box as shown in the figure.

  • Page 11: Frame Number

    Owner Information Frame Number Mark Drive Caution The mark drive caution and label fuel tank of the motorcycle is tagged on the backside of the box, luggage of the scooter . Frame Number Imprint Engrave the number onto the frame indicated in the drawing.
  • Page 12 1.Information on motorcycle status and engine performance. 2.Information on motorcycle injection and emission. Kymco will not disclose this information to a third party Diagnosis connector except for the following conditions: 1. Kymco has acquired the approval of the user and owner of the vehicle.
  • Page 13 MEMO...

  • Page 14: Left View Of Scooter

    Parts Names Parts Names Left View of Scooter         1. Coolant Checking Window 2. Battery 3. Engine Oil Filter 4. Engine Oil Drain Bolt 5. Left Foot Bar 6. Oil level guide 7. Storage Box 8.

  • Page 15: Right View Of Scooter

    Parts Names Right View of Scooter      1.Main Stand 2.Tool kit 3.Fuel Tank 4.Air Cleaner 5.Electric Windshield...

  • Page 16: Left Handlebar Functions

    Parts Names Left handlebar functions (rear) (front) 1. Normal / Rain / TCS mode switch 1. Handlebar Heater Indicator 2. Handlebar heating button 2. Set/decelerate button (-) 3. Reset/accelerate button (+) 4. Cruise setting key 5. Winker Switch 6. Headlight Switch 7.

  • Page 17: Right Handlebar Functions

    Parts Names Right handlebar functions (rear) (front) 1. Release Engine Stop Switch 1.Park Alert Switch 2. Engine Stop Switch 2.Dashboard Selection Button 3.Noodoe Enter / Change Button 4.Noodoe Pgup / Pgdn Button 5.Noodoe Selection Button 6.Engine Ignition Button...

  • Page 18: Center Multifunction Switches

    Parts Names Center Multifunction Switches Main Switch 1.Fuel Tank Cap Switch 2.Storage box switch 3.Odometer Switch: Switch between TRIP A and B 4.Steering Stem Lock: Used to lock the steering stem...
  • Page 19 MEMO...

  • Page 20: Lcd Dashboard Function

    Control Functions of Mechanism Control Functions of Mechanism LCD Dashboard Function 1. ODO/TRIP A,B 2. Tachometer 3. Tire Pressure Indicator 4. TCSl indicator 5. Low beam 6. Cruise control 9. Instant fuel consumption 7. High beam 8. Left winker 10.Power/Rain mode 11.Heating the Handlebar 12.Parking brake indicator display 16.Engine oil pressure...
  • Page 21 Control Functions of Mechanism 1. Mileage Information: Km/Mile Unit Change-over: When in ODO Display In- Caution • terface, Press-and-hold "O" button on Right Oil Replacement indicator will only light up after • Handlebar Switch for 2s to switch-over between Km running 5000km, therefore it will not light up for the and Mile display.
  • Page 22 Control Functions of Mechanism Settings button: This is the settings button for 2. Tachometer: Indicates engine speed in rpm; each scale cruise control. multiplied by 1000rpm. High beam: When this indicator lit, the headlight is in the high beam position. Tire Pressure Detection Indicator: After KEY ON, Left blinker: Direction button for left turn, indicator this indicator lights up if tire pressure is too high or too...
  • Page 23 Control Functions of Mechanism switched between Power/Rain/TCS Off modes also return to Zero.) depending on the driver’s need. → Instant Fuel Consumption Mode, AVE indicator • goes off, indicating Instant Fuel Consumption of Heating the Handlebar: Refer to "Heating the vehicle (in km/ L and L/100km).
  • Page 24 (except that of tire rotates. This denotes a system anomaly; you need to pressure) go to a KYMCO dealer for a check-up. 20. Fuel gauge: The fuel gauge is divided into five sections. ABS warning indicator: The light should be turned off during travelling, indicating the ABS braking system is in operation.

  • Page 25: How To Enter The Noodoe System

    Control Functions of Mechanism How to enter the noodoe System Enter the noodoe Function Step 1: Download the app. Refer to "Download noodoe Step 1: Download the app. Refer to "Download noodoe app", download the app and the system installs the app app", download the app and the system installs automatically.
  • Page 26 Control Functions of Mechanism Step 2: Introduction to operation buttons While Driving Operate ( ︿ ) and ( ﹀ ) buttons to switch- • over between 4 screens of Dashboard noodoe functions. Press (O) button to end the action. • When Stopped: (︿) Button →...
  • Page 27 Control Functions of Mechanism Step 3: Scooter Pairing noodoe Function To use Scooter Pairing, the user needs to enter the APP A. Introduction app functions (cell phone) → set up (cell phone) → Scooter Setting → The user may browse and collect creations from users •...
  • Page 28 Control Functions of Mechanism Create Mode B. Find My Scooter Create Mode allows you to remix an existing template to Forgot where you've parked? No worries, noodoe • your liking remembers. Tap the icon and the app will guide Pick between Clock, Weather, Compass or Speed and you back to where you last parked.
  • Page 29 Control Functions of Mechanism D.Welcome Light C. Message Notice When searching for your motorcycle in a congested Once the cell phone is linked, any incoming message parking lot or during night hours, open the APP with the • will be forwarded to the scooter dashboard. handset and then push “Find My Scooter”.
  • Page 30 Control Functions of Mechanism Bluetooth/Online/Welcome function automatically. If The User needs to set the cell phone's Cloud • Messaging function to facilitate noodoe message the battery is still inactive after starting the engine, display. please contact your dealer for repair services. While driving, noodoe will not display any message To conserve energy, the welcome light will turn off •...
  • Page 31 11.8V, please start the engine or d. After the “Welcome” indicator extinguishes, it will stop using the system and go to a KYMCO dealer for maintain standby status for 1–3 days (allowing you checking the circuitry.

  • Page 32: Keyless Car Key

    Control Functions of Mechanism KEYLESS car key Replacing the wireless key battery Use appropriate tools for opening The KEYLESS is the hi-tech electronic main switch that does not need a key (per the figure above). Each vehicle Model No. of wireless key battery: CR2032 is equipped with 2 sets of remote controllers and they should be preserved carefully.
  • Page 33 Control Functions of Mechanism If both sets of keyless car keys are lost or damaged, Do not allow the keyless car key to drop, bend, or • • please visit the dealer shop for relevant inspections expose to strong impact. or replacements.

  • Page 34: Keyless Sensing Distance

    Control Functions of Mechanism KEYLESS sensing distance Remote Sensing distance is approx. 0~5m but is for reference only, the real distance is subject to change: Caution 1. Remote sensing antenna (single open space): The best sensing distance is within 1.5m; sensing is not The best sensing distance is 150 cm, but the actual •...

  • Page 35: Short-Range Sensor

    Control Functions of Mechanism Short-range sensor If the keyless car key is out of power and is unable to Caution open the lock, the short-range sensor can be used to As the battery power of the keyless car key diminishes, •...
  • Page 36 Control Functions of Mechanism turn on power. Under power-on state, when the keyless car key • leaves the short-range sensor location, if the vehicle is to be powered-off, it will make 10 warning beeps as reminder. Press the main switch button again to turn off.

  • Page 37: Keyless Main Switch

    Control Functions of Mechanism KEYLESS Main Switch make 2 short beep sounds. The screen will display the power-on scanning screen. The engine can be started once completed. Caution Under engine non-ignition state, when the keyless car • key leaves the sensing distance, the system will make a beep sound after 30 sec and turn-off.
  • Page 38 Control Functions of Mechanism KEYLESS controller anti-theft setting – short-range sensor (unlocking) Place the back of the keyless car key near the right-side Caution circular symbol of the center switch set and press the Under short-range sensor state, when the keyless main switch button.

  • Page 39: Steering Stem Lock

    Control Functions of Mechanism Caution Steering Stem Lock The system will make 4 short beep twice for • To further prevent theft, the steering stem should be unsuccessful lock. Please confirm that the steering rod locked when parking the vehicle. is completely turned to the left and try locking again.

  • Page 40: Main Switch Functions

    Control Functions of Mechanism The storage environment of the keyless car key should • be free of humidity and high temperature. Main Switch Functions As the battery power of the keyless car key diminishes, There will be 2 beep sounds when opening the main •...

  • Page 41: Park Alert Switch

    Control Functions of Mechanism Right Handlebar Switch Caution Do NOT use the Park Alert Light for prolonged period after stopping the engine, or power of battery will deplete. 2. Meter Change Button Press it to enter the Meter mode. 3. noodoe Enter / Change Button Press “...
  • Page 42 “ ” position. In the event of emergency, such as fuel starting the engine, please send it to KYMCO dealer for cable jam or vehicle tumbling, turn the switch to “ ”...
  • Page 43 Control Functions of Mechanism 1.Handlebar Heater / Indicator Left Handlebar Switch After turning ON the Main Switch, press and hold Handlebar Heater Button for 3s or more to activate/deactivate Handlebar Heating Function. After activating Handlebar Heater controller, click the button to select heating level in the sequence of 1 > 2 > 3 >...
  • Page 44 Dashboard. flashing. For the sake of your safety, please go to a KYMCO dealer for check-up. Warning Please do not use the heating function for extended •...

  • Page 45: Cruise Control Settings

    Control Functions of Mechanism 4-5.Execute the cruise function Cruise Control Settings 1.Setting cruise control Caution a. Press ON to set cruise control when indicator light is After setting the desired speed, adjust the acceleration • lit, begin setup and deceleration between 45-130 km/hour (adjusted by 2 km/hour each time).
  • Page 46 Control Functions of Mechanism 2. Cruise limit adjusting method Under cruise control state Caution Press RES (+) for acceleration to cruising speed After setting the desired speed, adjust the acceleration • • increases. and deceleration between 45-130 km/hour (adjusted Press SET (-) for deceleration to cruising speed by 2 km/hour each time).

  • Page 47: Blinker Switch

    Control Functions of Mechanism 5. Blinker Switch: Use the winker when making a turn or changing a lane. Warning Pressing-in the button will deactivate the Winker. Improper use of cruise control may cause failures, and : This position is used for left turn. •...

  • Page 48: Rear Brake Lever

    Control Functions of Mechanism Rear Brake Lever Rear Brake Lever situates on the Left Handlebar; when Warning applying the Rear Brake, hold the Front Brake Lever Improper operation may result in danger. with left hand and apply a proper force on it. •...

  • Page 49: Front Brake Lever

    Control Functions of Mechanism Front Brake Lever Front Brake Lever situates on the Right Handlebar; when applying the Front Brake, hold the Front Brake Warning Lever with right hand and apply a proper force on it. Improper operation may result in danger. •...

  • Page 50: Parking Brake Arm

    Control Functions of Mechanism Parking Brake Arm Warning Never use the Parking Brake Arm while riding the • vehicle, or loss of control of the vehicle and an accident may occur. Make sure the vehicle is fully stopped before using this Parking Brake Arm. When using the Parking Brake Arm, verify if rear tire •...

  • Page 51: Storage Box

    Control Functions of Mechanism Storage Box The Storage Box is located under the seat cushion and it Electronic can be used to store the safety hat and other objects. When the KEYLESS main switch is at KEY ON, press If the KEYLESS Main Switch is on “KEY OFF” status, the “SEAT”...
  • Page 52 Control Functions of Mechanism Components inside the Storage Box Warning Store the safety hat with the most appropriate • The lamp lights up when Seat Pad is lifted up, goes out method. If the object exceeds the capacity of the when closed.

  • Page 53: Electric Windshield

    Control Functions of Mechanism Electric Windshield Empty the Storage Box before washing the vehicle, Removal • so that objects do not get wet. 1. Remove the two screws and then remove the front Due to engine operation and environmental factors, Windshield protection cover.
  • Page 54 Proper Riding Method 2. Remove the four screws and then remove the front Windshield. Warning Slackened Windshield can lead to accidents. Make sure that screws are tightened to specified torque. 3. Installation is the reverse order of removal. 4. Tighten screws to specified torque. Tightening Torque: Securing Seat screws 20-28 N-m (204-285.6 kgf-cm)

  • Page 55: Rear View Mirror

    Proper Riding Method Rear View Mirror 12V Power Socket Rear View Mirrors are the important equipment for securing the rider's safety before and during riding. Proper use of the Rear View Mirror is essential. Rear View Mirror is designed to be capable of turning forward 12V Power Socket and backward.
  • Page 56 Proper Riding Method Scooter at a safe location before using the 12V Power Socket. Warning 12V Power Socket can only be used with a running • engine. To prevent power depletion of battery, do not • charge a product using the 12V Power Socket without running the engine.

  • Page 57: Main Stand

    Main Stand may fail to spring up to position while • running the vehicle if the bracket spring becomes weak. Go to a KYMCO service station for replacement as soon as possible. When parking with Main Stand, stop the engine and turn the Main Switch off.

  • Page 58: Fuel Filler Cap

    Proper Riding Method Fuel Filler Cap Locked Open Open the fuel filler cap by lifting upwards, then twist to the left to open the cap. The fuel filler cap can be seen after opening the seat Close the outer cover of the Gasoline Tank and then pad.

  • Page 59: Tpms, Electronic Tire Pressure Sensor

    • new wireless tire pressure sensor and controller; current tire pressure value. please consult a KYMCO dealer. 1. When the KEYLESS Main Switch is set ON, the Tire When replacing a tire rim, the Tire Pressure Sensor Pressure Sensor related Model Symbol on the left side •...

  • Page 60: Tpms Learn Code Operation

    Proper Riding Method TPMS Learn Code Operation: 2. Press the KEYLESS main switch to ON. Applicable to owner and dealer service personnel. 3. Wait until the image of tires appear and release the Re-adjustment of TPMS is required when replacing a new “MENU”...
  • Page 61 Proper Riding Method Change Pressure Unit Caution Turn KEYLESS Main Switch ON, the Model Symbol will After acquiring the vehicle, inflate the tire till over 20 • light up. psi and then let the TPMS PC learn the initial value Push the Dashboard and noodoe Switch to "m"...

  • Page 62: Tpms Abnormal Status

    Proper Riding Method TPMS abnormal status: Depending on the TPMS error state, the dashboard will display with the indicator light and the message bar as well as the tire pressure screen. The messages are as follows. 1. With Main Switch set to ON, when Tire Pressure Indicator in the Dashboard lights up continuously, it may be due to a pressure >...

  • Page 63: Abs (Anti-Lock Braking System)

    Proper Riding Method Main Switch is activated and does not go off automatically. ABS (Anti-lock Braking System) The ABS Brake Indicator only goes off when engine is ABS Brake Indicator started and vehicle runs above 6 km/hr. Caution ABS is controlled by ECU; if ABS fails, the ABS Brake •...
  • Page 64 • System. Therefore it is a must that you use tires following conditions: when running on a soft and conforming to KYMCO specifications. unleveled road or a descending slope, the braking distance is even longer than a vehicle without ABS.

  • Page 65: Tcs

    Flashing in amber light: TCS is on and is functioning. 1. Normal / Rain / TCS mode switch • Solid amber light: TCS is malfunction. Please have a KYMCO 2. Handlebar heating button • dealer check the vehicle as soon as possible.

  • Page 66: Aibs

    Proper Riding Method AIBS (Advanced Integrated Brake System) When using with the IMU Inclination Angle Sensor, the AIBS System can detect the inclination angle of the vehicle when Caution negotiating through a curve section. When equipped with the Engine remains inactive under KEY ON and you may •...
  • Page 67 Proper Riding Method Introduction of TCS NOTE: Turn off the TCS is recommended before start the engine in a cold weather, if open the throttle to make the If rider gives too much throttle or rides on a slippery engine start or warm up easily is necessary. After that, surface like an ice-covered road or a wet road and etc., it turn on the TCS.

  • Page 68: O2 Sensor

    Proper Riding Method O2 Sensor Muffler and Catalytic Converter O2 Sensor Muffler The vehicle is equipped with O2 Sensor. It is designed to reduce the pollutants that will be emitted from the Catalytic Converter is used for reducing generation of exhaustion gas.
  • Page 69 Proper Riding Method To prevent fire or burn: Exhaust Control System Park the vehicle properly so that pedestrian or children Complying with EPA Exhaust Emission Standard, the • cannot reach. scooter is equipped with following parts in the Exhaust Do not park the vehicle in the vicinity of flammables. Control System: •...

  • Page 70: Starting The Engine

    Proper Riding Method Proper Riding Method this position. Starting the Engine Caution Lift up Main Stand before starting the engine. The Main Power is cut off when the Engine Stop Switch is • • Check oil and gasoline content before starting the set to the position, therefore pulling the Brake Lever •...
  • Page 71 Proper Riding Method 5. Hold the front brake lever or the rear brake lever, and Caution then press the “Electric Start” button and the engine When not in use after stopping the vehicle, be sure to • will become active. set the main switch key to the “OFF”...

  • Page 72: Proper Riding Method

    Proper Riding Method Proper Riding Method Keep the Rear Brake Lever in braking state and push • the vehicle forward, the Main Stand will spring up automatically. Mount the vehicle from the left side and then sit • squarely, with both feet touching the ground to prevent tilting.

  • Page 73: Release Front And Rear Brake Levers

    Proper Riding Method Release Front and Rear Brake Levers Warning Speed is controlled by adjusting the Throttle Grip. • After releasing the brake, do not turn the Throttle Grip • The more the turning range, the quicker the vehicle • arbitrarily, or the vehicle may dash out dangerously.

  • Page 74: Brakes

    Proper Riding Method Brakes dash out. Proper Riding Front Brake Rear Brake Before taking off, switch on the winker, check traffic conditions both directions, slowly turn the Throttle Grip to start. Warning Braking on a wet or sandy road requires a longer •...

  • Page 75: Proper Parking Method

    Proper Riding Method Proper Parking Method When approaching to a parking location: Switch on the winker in advance and take heed of vehicles behind you while slowly pulling-over. Restore the refueling handle to its original position and then use the front / rear brakes at an earlier stage. At this time, the brake lamp will be lit in order to warn vehicles approaching from behind.
  • Page 76 If the KEYLESS Main Switch can be turned off during • the crusing process, it means the fail-safe function has failed. Go to a KYMCO dealer or service station for repair as quickly as possible. To prevent theft, lock the steering lever when leaving •...
  • Page 77 Proper Riding Method A tumbled vehicle To restart a tumbled vehicle with engine stopped, you Warning need to turn the KEYLESS Main Switch off and on again To prevent the leakage of gasoline from the tipped • before restarting. over vehicle leading to dangers, the main switch should be turned off manually, or the ignition switch be set to the shut-off position when the vehicle is tipped over.

  • Page 78: Checks Before Riding

    If you are not familiar with the motorcycle inspection Stand. Activate KEYLESS Main Switch and start the • and maintenance, please contact KYMCO dealer for engine, idle it for about 3 minutes without using services. Throttle Grip, then stop the engine. Allow resting for Injury or electrocution may occur if anybody part or another minute.
  • Page 79 Checks before Riding Warning There are many inferior oils in the market which may • cause engine failure if miss-used by the consumer. To ensure oil replacement of your beloved vehicle with • recommended specifications, please go to the dealer where you purchased your vehicle from.

  • Page 80: Using Fuel Tank Cap

    When replenishing the fuel, keep the fuel level below • possible. the baseline plate, otherwise the fuel will overflow. It is recommended to add "Kymco Nozzle Cleaner" in • Using Fuel Tank Cap the fuel every 10,000 km when replenishing the fuel, Stop Engine first for cleaning Fuel Injection Nozzle.
  • Page 81 • shall not present any loosening sign. until reaching a position where fingers feel comfortable; When finding any anomaly, go to a KYMCO dealer or check if the clearance at the front end of Brake Lever is • service station for repair.

  • Page 82: Inspection Of Front/Rear Brake Oil

    Checks before Riding Inspection of front/rear brake oil Front / rear brake oil replenishing 1. Set the handlebar squarely and then check the brake Straighten the Handlebar, remove 2 fixing screws of • oil in the left and right fuel tank. Keep the level Reservoir and remove Reservoir Cover.

  • Page 83: Check Front/Rear Brake Lining

    When the tire pressure is very low or the tires are • incorrectly balanced, riding of the vehicle will lead to Check Brake Lining Limit • dangerous rotational vibrations. Check the brake lining when the wear limit is reached, please contact the KYMCO dealer shop for replacement.
  • Page 84 In case of finding a transverse line (minimum pattern depth), nail or glass chip on the tire, or crack line on the side wall of tire, go to Kymco dealer for replacing with new one. Excessive wear of tire tread pattern will result in reduce friction and the tire will become more prone to be punctured;...

  • Page 85: Check The Brake Light

    Checks before Riding Check the Brake Light Check the Tail Light Turn on the KEYLESS main switch power. Turn on the KEYLESS main switch power. Respectively pull the Front and Rear Brake Levers, verify Check if the Tail Light goes on. if Brake Light goes on.

  • Page 86: Check The Headlight

    Checks before Riding Check the Headlight Check Winkers Turn on the KEYLESS main switch power. Turn on the KEYLESS main switch power. Turn on ignition of the engine. Operate Winker Switch to verify if each Winker works. Check if the Headlight goes on. Check Winker lens for stain or fracture.

  • Page 87: Check Front/Rear Cushion

    Considering actual riding safety, a torque is specified • KYMCO service center for inspection or replacement. by the statutory regulation as of 1.02-1.428 Kgf-m. Therefore when fixing the Rear View Mirror onto the vehicle, it shall not be totally rigid (either exceptionally loose).

  • Page 88: Inspect The Outer Transmission Belt

    Inspect the outer transmission belt Caution Please do not adjust the belt and remove relevant rear • wheel mechanisms arbitrarily. They should be repaired by professionals at the KYMCO service station. If there are cracks or deformed damages to the • top/bottom covers,...

  • Page 89: Side Stand

    To ensure comfortable riding, regularly checking of your Side Stand down or up with your foot. Engine cannot be vehicle is necessary. Please go to a KYMCO dealer or started when the Side Stand is pushed down service station for after sales service and maintenance.

  • Page 90: Overview Of Regular Maintenance

    Simplified Maintenance and Repair Overview of Regular Maintenance I: Inspection; clean, lubricate, replenish, remedy or replace as required. A: Adjustment. C: Cleaning. R: Replace. T: Tightening. M: Maintenance. D: Diagnosis Random maintenance items FREQUENCY WHICHEVER COMES FIRST ODOMETER READING X 1000 km X 1000 mi ITEM MONTH...
  • Page 91 Simplified Maintenance and Repair Torque Specifications Wheels/Tires Coolant Level Check Drive Belt (CVT) Transmission Belt Remark: If the engine or clutch is replaced, the following item should be recorded from the beginning : engine oil, engine oil screen and engine oil filter.

  • Page 92: Check Battery

    Simplified Maintenance and Repair Check Battery 2. Remove the positive/negative pole screws from the This vehicle uses maintenance-free battery. battery. No battery fluid replenishment is required. Check battery voltage: Battery voltage shall exceed 12V when checked using a voltmeter. Remove battery and fully recharge it if voltage is too low.
  • Page 93 A weakened battery voltage is displayed on the • Dashboard; you will need to remove the battery and fully re-charge it, or go to a KYMCO service station for service. If battery is stored for more than 2 months, it shall be •...
  • Page 94 When battery power is about to deplete, wire first when installing, then the negative. immediately go to a KYMCO dealer for re-charge. Fully tight a slackened nut of battery poles. Keep in mind that the more option devices installed on •...

  • Page 95: Fuse Replacement

    Simplified Maintenance and Repair Fuse Replacement The fuse is located to the side of the battery. Open the Caution fuse cover to get to the fuse. Only replace electrical devices (lights, meters) with • ones of specified ratings. Turn KEYLESS Main Switch off, check for blown Fuse. •...

  • Page 96: Air Filter

    Simplified Maintenance and Repair Air Filter Replace Air Filter Element as specified in Regular Maintenance Schedule. Check and replace Air Filter Element more frequently if vehicle is often used in dusty environments or damp areas. Replace Air Filter Element 1. Remove outer covers of vehicle. 2.

  • Page 97: Replace Filter Wool

    Simplified Maintenance and Repair CVT Transmission System Filter Wool Cleaning Method Excessive dust accumulation in CVT Transmission 1.Remove side plate on the right. System may result in unsmooth vehicle operation; clean 2. Remove Fixing Bolts of Crankcase Right Cover. and replace Filter Wool regularly. 3.

  • Page 98: Change Oil

    However if large Upper limit amount of drops or accumulation of water appears inside Dashboard and light cover, Lower limit please consult a KYMCO dealer for receiving service.
  • Page 99 5.After warming up the engine, stop engine and wait for 1 minute; then verify oil level with Oil Level Guide. Caution To avoid using poor quality oil, please go to a KYMCO dealer for oil change. Oil Change Method 1.Remove Oil Level Guide.
  • Page 100 Simplified Maintenance and Repair Precautions on Oil Change Caution Excessive and insufficient oil amount can both affect It is recommended to use KYMCO original 4-stroke • • engine performance. engine oil. The following conditions may expedite oil deterioration. Excessive Oil － Increased friction resistance of •...

  • Page 101: Spark Plug Check And Adjustment

    Simplified Maintenance and Repair Spark Plug Check and Adjustment Dirty electrode or excessive gap can cause poor sparking. Specified Spark Plug: Cleaning Method (NGK) CR7E Use a Spark Plug Cleaning Device is the best way if a Spark Plug Cleaning Device is not available, clean with a needle brush.

  • Page 102: Check Coolant

    Simplified Maintenance and Repair Check Coolant For the sake of safety, check level of coolant before riding the vehicle. Replace the coolant as specified in Regular Maintenance Schedule. Check Level of Coolant Upper limit 1. Park the vehicle on flat ground and brace it up with Main Stand.
  • Page 103 Using poor quality coolant may shorten the service • life of radiator. Please be careful. Go to a KYMCO Dealer for check and repair. Replace coolant in the radiator every 10000km. • Add proper amount of radiator additives to ensure •...
  • Page 104 Simplified Maintenance and Repair In case of fault of vehicle: Go to a KYMCO dealer for check and repair if any fault occurs when riding the vehicle. Use only original parts for replacement. Check following items if engine does not start or engine stops when riding the vehicle: Whether gasoline is sufficient.
  • Page 105 MEMO...

  • Page 106: Exhaust Emission Control System

    Introduction and maintenance to the environmental mechanism Introduction and maintenance to the environmental mechanism Introduction to the exhaust emission control system Exhaust Emission Control System: Warning The exhaust emission control device of this model of the The exhaust pipe is extremely hot. The vehicle must vehicle uses the fuel injection system to control the be parked in places where passersby and children emission pollution effectively.
  • Page 107 Introduction and maintenance to the environmental mechanism Maintenance for the exhaust emissions control Introduction to evaporative emission control system system (E.E.C) Method of operation: The E.E.C device is used to collect the evaporated oil For replacement of the filter for the air filter, please and gas from the gas tank and the throttle valve, to •...
  • Page 108 Specifications...

  • Page 109: Specifications

    Specifications Specifications AK550 Premium E5 - SBA1BA Item Specifications Item Specifications Engine Type SBA1 Total Length 2190 mm Displacement 550.4 c.c. Total Width 790 mm Cylinder diameter × Stroke 69*73.6 Total Height 1480 mm Compression Ratio Axle Base 1580 mm Gear Shifting Method Vehicle weight (working mass) 239 kg 120/70- R15...
  • Page 110 T300 - SBA1BA - A1 AK550 Premium E5 User Manual KWANG YANG MOTOR CO., LTD. Second Edition – 2023 January Copyright © Do Not Copy Printed in Taiwan T300- SBA1BA-A1...
  • Page 111 Do not remove this Owner’s Manual from the vehicle. Read this manual carefully before operating the vehicle as it contains important safety information. © 2023 KYMCO. All rights reserved. Printed in Taiwan. www.kymco.com Version:T300-SBA1BA-A1...

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