Ryobi P555 - 18V MULTI-MATERIAL SAW Manual

INCLUDES: Multi-material Saw, Metal Cutting Blade, Wood Cutting Blade, Tile Cutting Wheel, Edge Guide, Vacuum Adaptor, Operator's Manual

To reduce the risk of injury, the user must read and understand the operator's manual before using this product.

SAVE THIS MANUAL FOR FUTURE REFERENCE

GENERAL POWER TOOL SAFETY WARNINGS

Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
• Use battery only with charger listed. For use with 18V lithium-ion battery packs, see tool/appliance/battery pack/charger correlation supplement 987000-432.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
• Do not wear loose clothing or jewelry. Contain long hair. Loose clothes, jewelry, or long hair can be drawn into air vents.
• Do not use on a ladder or unstable support. Stable footing on a solid surface enables better control of the power tool in unexpected situations.

POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

BATTERY TOOL USE AND CARE

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
• Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.
• Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265°F may cause explosion.
• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

SERVICE

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.
• When servicing a power tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of shock or injury.

SAFETY INSTRUCTIONS FOR MULTI-MATERIAL SAWS

CUTTING PROCEDURES

Keep hands away from cutting area and the blade. Keep your second hand on auxiliary handle, or motor housing. If both hands are holding the saw, they cannot be cut by the blade.

• Do not reach underneath the workpiece. The guard cannot protect you from the blade below the workpiece.
• Adjust the cutting depth to the thickness of the workpiece. Less than a full tooth of the blade teeth should be visible below the workpiece.
• Never hold the workpiece in your hands or across your leg while cutting. Secure the workpiece to a stable platform. It is important to support the work properly to minimise body exposure, blade binding, or loss of control.
• Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting tool may contact hidden wiring. Contact with a "live" wire will also make exposed metal parts of the power tool "live" and could give the operator an electric shock.
• When ripping, always use a rip fence or straight edge guide. This improves the accuracy of cut and reduces the chance of blade binding.
• Always use blades with correct size and shape (diamond versus round) of arbour holes. Blades that do not match the mounting hardware of the saw will run off-centre, causing loss of control.
• Never use damaged or incorrect blade washers or bolt. The blade washers and bolt were specially designed for your saw, for optimum performance and safety of operation.

KICKBACK CAUSES AND RELATED WARNINGS

• Kickback is a sudden reaction to a pinched, jammed or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator;
• When the blade is pinched or jammed tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator;
• If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator.

Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.

• Maintain a firm grip with both hands on the saw and position your arms to resist kickback forces. Position your body to either side of the blade, but not in line with the blade. Kickback could cause the saw to jump backwards, but kickback forces can be controlled by the operator, if proper precautions are taken.
• When blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur. Investigate and take corrective actions to eliminate the cause of blade binding.
• When restarting a saw in the workpiece, centre the saw blade in the kerf so that the saw teeth are not engaged into the material. If a saw blade binds, it may walk up or kickback from the workpiece as the saw is restarted.
• Support large panels to minimise the risk of blade pinching and kickback. Large panels tend to sag under their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel.
• Do not use dull or damaged blades. Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding and kickback.
• Blade depth and bevel adjusting locking levers must be tight and secure before making the cut. If blade adjustment shifts while cutting, it may cause binding and kickback.
• Use extra caution when sawing into existing walls or other blind areas. The protruding blade may cut objects that can cause kickback.

GUARD FUNCTION

• Check the guard for proper closing before each use. Do not operate the saw if the guard does not move freely and enclose the blade instantly. Never clamp or tie the guard so that the blade is exposed. If the saw is accidentally dropped, the guard may be bent. Check to make sure that the guard moves freely and does not touch the blade or any other part, in all angles and depths of cut.
• Check the operation and condition of the guard return spring. If the guard and the spring are not operating properly, they must be serviced before use. The guard may operate sluggishly due to damaged parts, gummy deposits, or a build-up of debris.
• Assure that the base plate of the saw will not shift while performing a "plunge cut". Blade shifting sideways will cause binding and likely kick back.
• Always observe that the guard is covering the blade before placing the saw down on bench or floor. An unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after the switch is released.
• Do not use abrasive wheels with this saw.
• Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.

SYMBOLS

The following signal words and meanings are intended to explain the levels of risk associated with this product.

SYMBOL & SIGNAL	MEANING
	Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
	Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
	Indicates a hazardous situation, that, if not avoided, may result in minor or moderate injury.
NOTICE:	(Without Safety Alert Symbol) Indicates information considered important, but not related to a potential injury (e.g. messages relating to property damage).

FEATURES

PRODUCT SPECIFICATIONS

Cutting Wheel/Blade Diameter: 3-3/8 in.
Cutting Depth: 0.98 in.
Arbor Size: 19/32 in.
No Load Speed: 4,250 /min (RPM)
Maximum Wheel/Blade Thickness: 1/25 in.
Wheel/Blade Type: Carbide (Wood), HSS (Metal), Diamond (Tile)

ASSEMBLY

UNPACKING

This product requires assembly.

• Carefully remove the product and any accessories from the box. All items listed in the Includes section must be included at the time of purchase.
  
  Items in this Assembly section are not assembled to the product by the manufacturer and require customer installation. Use of a product that may have been improperly assembled could result in serious personal injury.
• Inspect the product carefully to make sure no breakage or damage occurred during shipping.
• Do not discard the packing material until you have carefully inspected and satisfactorily operated the product.
• If any parts are damaged or missing, please call 1-800-525-2579 for assistance.

If any parts are damaged or missing do not operate this product until the parts are replaced. Use of this product with damaged or missing parts could result in serious personal injury.

Do not attempt to modify this product or create accessories not recommended for use with this product. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.

To prevent accidental starting that could cause serious personal injury, always remove the battery pack from the product when assembling parts.

SELECTING CUTTING WHEEL/BLADE

Selecting the correct type of wheel/blade is important in order to obtain the best performance from the saw. Select the wheel/blade based on the application and on the material you wish to cut. Selecting the right wheel/blade will give you a smoother, faster cut and prolong the life of the wheel/blade.

The best of cutting wheels/blades will not cut efficiently if they are not kept clean, sharp, and properly set. Using a dull wheel/blade will place a heavy load on the saw and increase the danger of kickback. Keep extra wheels/blades on hand, so that sharp wheels/blades are always available.

Always carefully select and use cutting wheels/blades that are recommended for the material being cut. Make sure that the minimum operating speed of any accessory wheel/blade selected is 4,780 /min. or more.

Never use grinding wheels of any kind with this saw. Use of non cutting wheels can result in property damage or serious personal injury.

INSTALLING/REPLACING CUTTING WHEEL/ BLADE

1. Spindle lock button
2. Wood cutting blade
3. Blade screw
4. Outer blade washer
5. Spindle
6. Inner blade washer
7. "D" flats

1. Metal cutting blade
2. Wood cutting blade
3. Tile cutting wheel

Use ONLY Type 1 straight or cut-off wheels (such as the ones provided with this product). Never attach a Type 27 grinding wheel to this saw. Use for any other purpose is not recommended and creates a hazard, which will result in serious injury.

A 3-3/8 in. wheel/blade is the maximum wheel/blade capacity of the saw. Never use a wheel/blade that is too thick to allow outer blade washer ("D" washer) to engage with the flats on the spindle. Larger cutting wheels/blades will come in contact with the blade guard, while thicker wheels/blades will prevent blade screw from securing wheel/blade on spindle. Either of these situations could result in a serious accident.

• Remove the battery pack from the saw.
• Select an appropriate cutting wheel/blade.
  NOTE: A metal cutting blade, wood cutting blade, and tile cutting wheel are provided.
• Inspect the wheel/blade for defects such as cracks, chipping, and correct speed rating. If defects are found or the speed rating is not equal to or greater than 4,780 /min., do not use. Select another wheel/blade.
• Remove the 4 mm hex key from the storage area.
• Place the saw on its side with the spindle facing up.
• Depress and hold the spindle lock button and remove the blade screw and outer blade washer ("D" washer).
  NOTE: Turn the blade screw clockwise to remove.
  NOTICE:
  To prevent damage to the spindle or spindle lock, always allow motor to come to a complete stop before engaging spindle lock.
  NOTE: Do not run the saw with spindle lock engaged.
• Wipe a drop of oil onto inner blade washer and outer blade washer ("D" washer) where they contact wheel/blade.
  
  If inner blade washer has been removed, replace it before placing wheel/blade on spindle. The larger diameter of the inner blade washer should be placed against the wheel/ blade. Failure to do so could cause an accident since blade will not tighten properly.
• Fit the cutting wheel/blade inside the slot in the base and onto the spindle.
• Replace the outer blade washer ("D" washer). The double "D" flats on blade washers align with flats on spindle.
• Depress and hold the spindle lock button, then replace the blade screw. Tighten the blade screw securely by turning it counterclockwise.
• Return the 4 mm hex key to the storage area.

NOTE: Never use a wheel/blade that is too thick to allow the outer blade washer ("D" washer) to engage with the flats on the spindle.

REMOVING THE WHEEL/BLADE

See Figures 1 and 3

1. 4 mm hex key

If you are changing a blade immediately after cutting metals, be careful not to touch the blade, washer or blade screw with your hands or fingers. You will get burned because of the heat buildup from cutting metals. Always use the wrench provided.

• Remove the battery pack from the saw.
• Remove the 4 mm hex key from the storage area.
• Position the saw as shown, depress the spindle lock button, and remove the blade screw by turning it clockwise.
• Remove the outer blade washer ("D" washer).
• Insert 4 mm hex key through the base and push the back of the wheel/blade up and off of the spindle.
• Remove the wheel/blade by sliding it out of the slot in the base.

OPERATION

Do not allow familiarity with products to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.

Always remove battery pack from the tool when you are assembling parts, making adjustments, cleaning, or when not in use. Removing battery pack will prevent accidental starting that could cause serious personal injury.

Always wear eye protection with side shields marked to comply with ANSI Z87.1 along with hearing protection and where necessary a full face shield. Failure to do so could result in objects being thrown into your eyes and other possible serious injuries.

Do not use any attachments or accessories not recommended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury.

APPLICATIONS

You may use this product for the purposes listed below:

• Cutting drywall, plastic, tile, ceramics, aluminum angle, and non-ferrous metals
• Cutting all types of wood products (lumber, plywood, laminate, paneling, composition board, and hard wood)

NOTE: Applications for this tool require different types of cutting wheels/blades. Be sure to use the right cutting wheel/ blade for the job you are attempting.

INSTALLING/REMOVING BATTERY PACK

1. Depress latches to remove battery pack
2. Battery pack

• Insert the battery pack into the product as shown.
• Make sure the latches on each side of the battery pack snap in place and that battery pack is secured in the product before beginning operation.
• Depress the latches to remove the battery pack.

For complete charging instructions, see the operator's manuals for your battery pack and charger.

Battery tools are always in operating condition. Therefore, switch should always be locked when not in use or carrying at your side.

INSTALLING/REMOVING VACUUM HOSE ADAPTOR

1. Dust exhaust
2. Vacuum adaptor
3. Raised rib
4. Groove

A 1-1/4 in. vacuum adaptor is packed with the saw. This adaptor easily attaches to the saw if you decide to connect the saw to a vacuum hose (not included).

To attach the dust nozzle:

• Remove the battery pack from the saw.
• Insert the vacuum adaptor into the dust exhaust.
• Push in on the adaptor until the raised rib snaps into the groove in dust exhaust.

To remove the dust nozzle:

• Remove the battery pack from the saw.
• Pull the vacuum hose vacuum adaptor from the saw.

INSTALLING/REMOVING EDGE GUIDE

1. Edge guide lock knob
2. Edge guide

Use the edge guide, or a straight edge, when making long or wide rip cuts with the saw.

To assemble the edge guide:

• Remove the battery pack from the saw.
• Place the edge guide through slots in base as shown.
• Adjust the edge guide to the width needed.
• Tighten the edge guide lock knob securely.

To remove the edge guide:

• Remove the battery pack from the saw.
• Loosen the edge guide lock knob.
• Remove the edge guide from the saw.

KICKBACK

Kickback occurs when the wheel/blade stalls rapidly and the saw is driven back towards you. Wheel/blade stalling is caused by any action which pinches the wheel/blade in the material.

Release switch immediately if wheel/blade binds or saw stalls. Kickback could cause you to lose control of the saw. Loss of control can lead to serious personal injury.

To guard against kickback, avoid dangerous practices such as the following:

• Setting blade depth incorrectly.
• Sawing into knots or nails in workpiece.
• Twisting the cutting wheel/blade while making a cut.
• Making a cut with a dull, gummed up, or improperly set cutting wheel/blade.
• Supporting the workpiece incorrectly.
• Forcing a cut.
• Cutting warped or wet lumber.
• Operating the tool incorrectly or misusing the tool.
• Rapidly plunging the cutting wheel/blade into the workpiece.

To lessen the chance of kickback, follow these safety practices:

• Keep the wheel/blade at the correct depth setting. The depth setting should not exceed 1/4 in. below the material being cut.
• Inspect the workpiece for knots or nails before cutting. Never saw into a knot or nail.
• Make straight cuts. Always use a straight edge guide when rip cutting. This helps prevent twisting the wheel/ blade.
• Use clean, sharp, and properly set wheels/blades. Never make cuts with dull wheels/blades.
• Support the workpiece properly before beginning a cut.
• Use steady, even pressure when making a cut. Never force a cut.
• Do not cut warped or wet lumber.
• Hold the saw firmly with both hands and keep your body in a balanced position so as to resist the forces if kickback should occur.
• When performing pocket cuts, allow the wheel/blade to reach full speed then apply slow, even downward pressure to guide the wheel/blade into the workpiece.

When using the saw, always stay alert and exercise control. Do not remove the saw from the workpiece while the cutting wheel/blade is moving.

LOWERING AND RAISING THE CUTTING WHEEL/BLADE

Fig.11

1. Front handle
2. Lock-off button
3. Cutting blade (raised)
4. Depth lock knob
5. Cutting blade (lowered)

To lower the cutting wheel/blade:

• Depress the lock-off button.
• Grasp the front handle and apply downward pressure to lower and expose the wheel/blade.
  NOTE: Maintain downward pressure to keep the wheel/ blade in a lowered position.

To raise the cutting wheel/blade:

• Slowly allow the front handle to rise until the cutting wheel/ blade is completely inside of the guard.

USING THE DEPTH LOCK KNOB

See Figures 11-13

1. Depth lock knob
2. Depth of cut scale

1. Depth of cut scale

Always keep correct blade depth setting. The correct blade depth setting for all cuts should not exceed 1/4 in. below the material being cut. More blade depth will increase the chance of kickback and cause the cut to be rough. For more depth of cut accuracy, scales are located at the front of the tool and on the guard.

• Remove the battery pack.
• Loosen the depth lock knob.
• Determine the desired depth of cut.
• To use the depth of cut scale at the front of the tool: Move the depth lock knob up or down to select the desired depth setting.
  To use the depth of cut scale on the guard: Lower the cutting wheel/blade until the outer edges of the wheel/ blade align with your the desired depth setting. Continue applying downward pressure to maintain depth and slide the depth lock knob up until it contacts the body of the tool.
• Tighten the depth lock knob.

WIDTH OF CUT SCALE

1. Width of cut scale

A width of cut scale is located on the base of the saw. The scale can be used to measure up to 3 in. on the right side of the wheel/blade.

LOCK-OFF BUTTON

1. Lock-off button
2. Switch trigger

The lock-off button reduces the possibility of accidental starting. The lock-off button is located on the handle above the switch trigger. The lock-off button must be depressed before you pull the switch trigger or lower the wheel/blade. The lock resets each time the trigger is released or the wheel/ blade is fully raised.

NOTE: You can depress the lock-off button from either the left or right side.

STARTING/STOPPING THE SAW

See Figure 15

Always check that the spindle lock button is fully released before switching on the tool.

To start the saw:

• Depress the lock-off button.
• Depress the switch trigger.

Always let the wheel/blade reach full speed, then slowly guide the wheel/blade into the workpiece.

The wheel/blade coming in contact with the workpiece before it reaches full speed or plunging the saw too quickly into the workpiece could cause the saw to "kickback" towards you resulting in serious injury. Maintain a firm grip with both hands on the saw and position your arms to resist kickback forces.

To stop the saw: release the switch trigger.

After you release the switch trigger, allow the wheel/blade to come to a complete stop. Slowly allow the front handle to rise until the cutting wheel is completely inside of the guard. Do not remove the saw from the workpiece while the wheel/blade is moving.

OPERATING THE SAW

It is important to understand the correct method for operating the saw. Refer to the figures in this section to learn the correct and incorrect ways for handling the saw.

To make sawing easier and safer, always maintain proper control of the saw. Loss of control could cause an accident resulting in possible serious injury.

To make the best possible cut, follow these helpful hints.

• Hold the saw firmly with both hands.
• Avoid placing your hand on the workpiece while making a cut.
• Support the workpiece so that the cut (kerf) is always to your side.
• Support the workpiece near the cut.
• Use clamps or other practical ways to secure the workpiece so that the workpiece will not move during the cut.
• Always place the saw on the workpiece that is supported, not the "cut off" piece.
• If possible, place the workpiece with the "good" side down.
• Draw a guideline along the desired line of cut before beginning your cut.

POCKET CUTTING

• Set the blade to the correct blade depth setting.
• Move the saw into position.
• Rest the base flat against the workpiece.
• Start the saw and let the blade reach full speed.
• Slowly lower the blade into the workpiece and make the cut.
  
  Always cut in a forward direction when pocket cutting. Cutting in the reverse direction could cause the saw to climb up on the workpiece and back toward you.
• Release the trigger and allow the blade to come to a complete stop.
• Raise the blade and lift the saw from the workpiece.
• Clear corners out with a hand saw or sabre saw.

CUTTING WOOD

1. Top view of saw
2. Guideline
3. Blade guide notch
4. Wood cutting blade

1. Straight edge
2. Workpiece
3. C-Clamp
4. Wood cutting blade

1. Edge guide
2. Workpiece
3. C-Clamp
4. Wood cutting blade

Install the wood cutting blade to cut wood products such as lumber and plywood. Cuts can be made across the grain of the wood (cross cuts) or with the grain of the wood (rip cuts).

Inspect the wood before making any cuts. There should be no nails or foreign objects in the workpiece.

CROSS CUTTING/RIP CUTTING

When making a straight cross cut or rip cut, align the line of cut with the blade guide notch on the base.

Since blade thicknesses vary, always make a trial cut in scrap material along a guideline to determine how much, if any, you must offset the guideline to produce an accurate cut.

NOTE: The distance from the line of cut to the guideline is the amount you should offset the guide.

RIP CUTTING WITHOUT AN EDGE GUIDE

• Secure the workpiece.
• Install dust nozzle and vacuum hose (not included) if desired.
• Clamp a straight edge to the workpiece using C-clamps.
• Place the front of the base flat on the workpiece.
  NOTE: Position the saw so that the cutting blade is not directly over the material being cut.
• Carefully lower the cutting blade. If it contacts the workpiece, adjust the position of the saw.
• Start the saw and let the blade reach full speed.
• Saw along the straight edge to achieve a straight rip cut.
  NOTE: Do not bind the blade in the cut.

RIP CUTTING WITH AN EDGE GUIDE

• Secure the workpiece.
• Install dust nozzle and vacuum hose (not included) if desired.
• Install the edge guide.
• Place the front of the base flat on the workpiece.
  NOTE: Position the saw so that the cutting blade is not directly over the material being cut.
• Position the face of the edge guide firmly against the edge of workpiece.
• Carefully lower the cutting blade. If it contacts the workpiece, adjust the position of the saw.
• Start the saw and let the blade reach full speed.
• Guide the saw along the edge to achieve a straight rip cut.
  NOTE: The guiding edge of the workpiece must be straight for the cut to be straight. Use caution to prevent the blade from binding in the cut.

CUTTING TILE

1. Tile cutting wheel
2. Tile (long)

NOTE: Remove the edge guide when cutting tile.

Always draw the line to be cut on the tile using a marker or grease pencil. If the tile is shiny and hard-to-mark, place masking tape on the tile and mark the tape.

A common problem when cutting tile is straying from the marked line. Once you've strayed from the mark, you can not force the wheel back to the line by twisting the tile. Instead, back up and recut the tile slicing off a small amount of tile until the wheel is back on track.

Use slow steady pressure when cutting tile. Do not force the saw. Use of excessive pressure may damage the motor.

NOTE: Cutting tile for extended periods of time or cutting tile longer than 12 in. could cause the saw to become overheated. If this occurs, cool the saw by retracting the wheel/ blade into the guard, lifting the saw away from the workpiece, and running the saw at full speed for two minutes.

CUTTING METALS/PLASTICS

1. Metal cutting blade
2. Aluminum angle

If you are changing a blade immediately after cutting metals, be careful not to touch the blade, washer or blade screw with your hands or fingers. You will get burned because of the heat buildup from cutting metals. Always use the wrench provided.

NOTICE:
Remove the dust nozzle when cutting metal. Sparks may ignite dust causing property damage.

NOTE: Remove the edge guide when cutting metal.

With a metal cutting blade installed, you may cut materials such as thin sheet steel, PVC pipe, aluminum, brass, and copper.

Use caution when cutting metals and observe the following to avoid potential hazards:

Material will get hot during cutting. Keep hands off of metal being cut to avoid serious personal injury.

• Do not touch the cut material until it cools or you can be burned.

MAINTENANCE

When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage.

Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury.

To avoid serious personal injury, always remove the battery pack from the product when cleaning or performing any maintenance.

GENERAL MAINTENANCE

Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.

Do not at any time let brake fluids, gasoline, petroleumbased products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury.

ACCESSORIES

Look for these accessories where you purchased this product or call 1-800-525-2579:

• 3-3/8 in. Metal Cutting Blade: 682347002
• 3-3/8 in. Wood Cutting Blade: 682346002
• 3-3/8 in. Tile Cutting Wheel: 682348002
• Edge Guide Kit: 670957001

Current attachments and accessories available for use with this product are listed above. Do not use any attachments or accessories not recommended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury.