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Samsung PS60F5500AWXXH Service Manual

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SERVICE
Plasma TV
PS60F5500AW
Refer to the service manual in the GSPN (see the rear cover) for more information.
Plasma TV
Chassis
Model Code
MANUAL
1. Precaution
2. Product Specification
3. Disassembly and Reassembly
4. Troubleshooting
5. Wiring Diagram
F5LA
PS60F5500AWXXH
Contents

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Summary of Contents for Samsung PS60F5500AWXXH

  • Page 1 Plasma TV Chassis F5LA Model Code PS60F5500AWXXH SERVICE MANUAL Plasma TV Contents 1. Precaution 2. Product Specification 3. Disassembly and Reassembly 4. Troubleshooting 5. Wiring Diagram PS60F5500AW Refer to the service manual in the GSPN (see the rear cover) for more information.

  • Page 2: Table Of Contents

    4.6. AV control code........................4 − 32 4.7. Rear Cover Dimension......................4 − 37 Wiring Diagram ..........................5 − 1 5.1. Overall Wiring ........................5 − 1 5.1.1. Pin Connection ......................5 − 4 Copyright© 1995-2013 SAMSUNG. All rights reserved.

  • Page 3: Precaution

    If the measurement is over 1.0V, unplug the AC power cord and change the polarity before reinserting it. Measure the voltage between the chassis and the ground again. Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 4 Critical safety parts should be bracketed with ( ). Use only regular parts for replacements (in particular, flame resistance and dielectric strength specifications). Irregular parts or materials may cause electric shock or fire. Copyright© 1995-2013 SAMSUNG. All rights reserved.

  • Page 5: Servicing Precautions

    This is caused by brightness deterioration due to the storage effect of the panel, and to prevent this from happening, we recommend that the brightness and contrast are reduced. (e.g.) Contrast: 25, Brightness: 50 Copyright© 1995-2013 SAMSUNG. All rights reserved.

  • Page 6: Static Electricity Precautions

    These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Copyright© 1995-2013 SAMSUNG. All rights reserved.

  • Page 7: Installation Precautions

    9) When moving a PDP with removable speakers, detach the speakers first before moving the main body. Moving the PDP main body without separating the speakers may cause the speakers to detach, possibly causing damage or injury. Copyright© 1995-2013 SAMSUNG. All rights reserved.

  • Page 8: Product Specification

    With Stand Without Stand 18.5 kg 51" With Stand 26.5 kg Without Stand 27.5 kg Weight 60" (lbs) With Stand 38.3 kg 33 kg Without Stand 64" 44.8 kg With Stand Feature smart tv 2.0 Copyright© 1995-2013 SAMSUNG. All rights reserved.

  • Page 9: Feature & Specifications

    44.7 lbs (20.3 kg) 66.3 lbs (30.1 kg) Weight Without Stand 40.7 lbs (18.5 kg) 60.6 lbs (27.5 kg) 51˝ Class 60˝ Class Screen Size (50.6 measured diagonally) (59.9 measured diagonally) Sound (Output) 10W x 2 Copyright© 1995-2013 SAMSUNG. All rights reserved.

  • Page 10: Specifications Analysis

    Down Firing + Full Range Sound Output (RMS) 10W x 2 10W X 2 Woofer O : Supported X : Not Supported NOTE For the power supply and power consumption, refer to the label attached to the product. Copyright© 1995-2013 SAMSUNG. All rights reserved.

  • Page 11: Accessories

    Item code 3301-002049 Ferrite Core 3301-002053 Power Cord 3903-000551 Batteries (AAA x 2) 4301-000103 Remote Control AA59-00773A RETURN GUIDE EXIT SMART HUB Stand Wire Holder BN61-08370A Cleaning Cloth BN63-01798B Owner`s Instructions BN68-04885F 3D Glasses BN96-25614A Copyright© 1995-2013 SAMSUNG. All rights reserved.

  • Page 12: Disassembly And Reassembly

    If there is no additional comment, it is same for all inches. Description Description Photo Screw Place monitor face down on cushioned table. Remove screws from the Stand. Remove stand. <51"> 6003–001782 <51"> M4 * L12 Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 13 3. Disassembly and Reassembly Description Description Photo Screw <60"> 6003–001782 <60"> M4 * L12 Remove the screws of rear-cover. 6003–001782 M4 * L12 6003–000337 <51"> M4 * L10 6003–001782 M4 * L12 6003–000337 <60"> M4 * L10 Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 14 Remove the screws of main board. CAUTION Disconnect all connectors prior to removing boards. 6001–002606 M3 * L10 Remove the screws of SMPS. Remove the SMPS. 6001–002606 M3 * L10 6003–001439 <51"> <60"> M3 * L10 Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 15 Remove the WI-FI module. WI-FI code : BN59-01161A 6001–002606 M3 * L10 Remove the screw of blue-tooth module. Remove the blue-tooth module. Blue-tooth code : BN96-25376A 6001–002606 M3 * L10 Remove the speakers. (R/L) Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 16 Description Description Photo Screw Remove the screw of Cover bottom. 6003–001782 M4 * L12 6003–000337 M4 * L10 Remove the screws of the front-cover. 6003–001782 <51"> M4 * L12 6003–001782 M4 * L12 <60"> Copyright© 1995-2013 SAMSUNG. All rights reserved.

  • Page 17: Troubleshooting

    How to check Logic test pattern? a. Entering Factory mode b. Move to SVC menu c. Move to Test Pattern d. Check test patterns. e. If logic board doesn't have problem then you may se below pattern by pressing Copyright© 1995-2013 SAMSUNG. All rights reserved.

  • Page 18: Checkpoints By Error Mode

    Check the internal cable connection status inside the unit. Major Checklist • Check the fuses of each part. • Check the output voltages of the SMPS. Replace the Main Board. • CN801 CN201 <51" PDP> Diagnostics CN801 CN201_CO <60" PDP> Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 19 PIN1_P S ON : Che ck to s e e if it is 0V Ye s Re pla ce the Ma in Boa rd. CAUTION Make sure to disconnect the power before working on the SMPS board. Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 20 The output voltage of the Main SMPS. • Major Checklist This may happen when the LVDS cable connecting the Main Board and the Panel is • disconnected. Module FFC Cable <51" PDP> Diagnostics Module FFC Cable <60" PDP> Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 21 Re pla ce the S MP S . Are a ll volta ge ne rma l? Ye s Re pla ce the Ma in Boa rd. CAUTION Make sure to disconnect the power before working on the SMPS board. Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 22 Ma in boa rd norma l? Ye s S ound Output S ha pe Re pla ce the S pe a ke r. CAUTION Make sure to disconnect the power before working on the IP board. Copyright© 1995-2013 SAMSUNG. All rights reserved.

  • Page 23: Example Of Trouble Shooting

    Upper/Lower Y Buffer defect A blank upper (or lower) block • appears on the screen. • Replace the corresponding upper/ lower buffers. Replace the Main board. Either the main or sub picture • does not appear. Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 24 Adjust the SMPS voltage according to the voltage printed on the module label. X-Main board defect Dim screen (blurred in red) • Replace the X-Main board. • A blank screen appears. • Replace the Y-Main board. Copyright© 1995-2013 SAMSUNG. All rights reserved.

  • Page 25: Operating Logic Led

    4. Troubleshooting 4.2.2. Operating Logic LED ■ Normal • LED blink time is once per 0.5s ■ Abnormal • LED Blink interver is 0.3s and Off time 4s Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 26 4. Troubleshooting ■ PDP Module Action 4-10 Copyright© 1995-2013 SAMSUNG. All rights reserved.

  • Page 27: Factory Mode Adjustments

    Chassis Ass'y BN94-06194A BN91-10288B Main Assy PBA Ass'y code BN97-07107W BN97-07107X Factory Factory Reset Type 51FFHcD 60FFHcD Local set SW Model PF5500 BOM Model Tuner SI_ADI Ch table NONE Country Front Color P-W-D-55 Copyright© 1995-2013 SAMSUNG. All rights reserved. 4-11...

  • Page 28: Entering Factory Mode

    4. Troubleshooting 4.3.2. Entering Factory Mode ■ To enter ‘Service Mode’ Press the remote-control keys in this sequence. • If you do not have Factory remote-control. • If you have Factory remote-control. Factory 4-12 Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 29 DRM : Crt O, Nf O, Wv O, Hc O, Dc O, Mx O, MI O Factory Data Ver : 97 EERC Version : 51 DTP-BP-HAL-3183 DTP-AP-CNC-3151 DTP-AP-MM-3145 DTP-AP-WP-3148 DTP-BP-MW-3156 DTP-BP-APP-3156 POP-FLA-13-TEMP Date of purchase : mm/dd/yyyy Copyright© 1995-2013 SAMSUNG. All rights reserved. 4-13...

  • Page 30: Factory Data

    Num of HeadPhone Num of RVU Num of Display Num of IPTV Num of RUI Num of PVR RECORD TOOLS Support LNA Support 24Px4 Support BD Wise Support Data Service Support PVR Support CI Support 4-14 Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 31 FQ BW PH RATE PD EN PEQ Inx WF Scale WF Type Nu of Network Stream DP V Size Backend Device PARMA BT_AUDIO_ON_OFF Config_AV_PATH ECO Standby Fast Logo Delay Num of PANEL KEY Copyright© 1995-2013 SAMSUNG. All rights reserved. 4-15...
  • Page 32 Num of DVI Num of OPTICAL Link Num of MEDIA Num of Tuner Num of ISP RF Remocon Support CDD mode DPMS Support Num of IPTV CIP Num of CI Num of DECODER T-CON Device 4-16 Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 33 Eco Solution Cloning Shop Option Shop Mode Exhibition Mode 3D Cube Asia Option Unbalance AF Level adjust TX Power Level Mono Last Memory H Shaking Sound Carrier_Mute High Devi Speaker Delay Normal 0x96h Copyright© 1995-2013 SAMSUNG. All rights reserved. 4-17...
  • Page 34 PEQ Test Ready Local Speaker EQ Local EQ Checksum Speaker cut-off Ferq Audio-IP Test SRS Tuning Parm TruBass-CheckSum Mic Scale Subwoofer Support India Sound AudioDock BT delay Wall Filter Type Wiselink Delay Menu 4-18 Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 35 FRC DDR SSC ON/OFF FRC DDR SSC FRC DDR SSC FRC DDR SSC Period FRC DDR SSC Modulation DDR Margin CTRL_OFFSET_0_3 1.0% Spectrum CTRL_OFFSET_D CTRL_OFFSET_0_3 CTRL_OFFSET_D ND ADJ Support MICOM POWER RF Mute Time Copyright© 1995-2013 SAMSUNG. All rights reserved. 4-19...
  • Page 36 DCC CHECK LOCAL DCC CHECK TOTAL MulitACC Checksum IIC Bus stop Tuner Status Signal Strength Bandwidth Frequency LNA Status Modulation Code Rate Hier Modulation Frequency offset Timing offset PLL Type DEMOD Type TPS Lock 4-20 Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 37 SNR_1 IF AGC_1 TMCC Lock_1 TS Packer_1 Master Lock_1 A_Modulation_1 A_Code Rate_1 A_Timer InterLeave_1 A_Segments Num_1 A_BER_1 B_Modulation_1 B_Code Rate_1 B_Timer InterLeave_1 B_Segments Num_1 B_BER_1 C_Modulation_1 C_Code Rate_1 C_Timer InterLeave_1 C_Segments Num_1 C_BER_1 Copyright© 1995-2013 SAMSUNG. All rights reserved. 4-21...
  • Page 38 T-CON CheckSum Logic Usb D/L Failute SUBMICOM Ready UPGRADE BT UPGRADE BT FREEPAIRING Function Upgrade Failute FRC3D FW Upgrade Camera Upgrade Mic Upgrade CPLD USB Download JP MICOM Failute UPGRADE DP MICOM Failute UPGRADE 4-22 Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 39 HDMI Test SCART Audio Test SCART CVBS Test SCART RGB Test FLASH EEPROM Sound AMP HDMI Switch IC USB HUB IC WIFI LVDS T-CON/FRC PCB Test MOIP App Self Test Device self Test Voltage Copyright© 1995-2013 SAMSUNG. All rights reserved. 4-23...
  • Page 40 Item Data Remark EcoSensor EXT Sound Inspection Woofer Sound NONE Inspection ATV CH Inspection DTV CH Inspection Satellite CH Inspection IPERF Stopped OPTION HDMI Expert DVB CI CAL Data Backup CAL Data Restore 4-24 Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 41 1st_Cr_RL 2nd_R_L 2nd_G_L 2nd_B_L 2nd_R_H 2nd_G_H 2nd_B_H White Balance R-Offset G-Offset B-Offset R-Gain G-Gain B-Gain WB_W2_R_Offset WB_W2_B_Offset WB_W2_R_Gain WB_W2_B_Gain WB_N_R_Offset WB_N_B_Offset WB_N_R_Gain WB_N_B_Gain MGA On/Off R1_Gain B1_Gain G1_Gain R2_Gain B2_Gain G2_Gain R3_Gain B3_Gain Copyright© 1995-2013 SAMSUNG. All rights reserved. 4-25...
  • Page 42 4. Troubleshooting Menu Item Data Remark G3_Gain R4_Gain B4_Gain G4_Gain R5_Gain B5_Gain G5_Gain R6_Gain B6_Gain G6_Gain R7_Gain B7_Gain G7_Gain R8_Gain B8_Gain G8_Gain R9_Gain B9_Gain G9_Gain R10_Gain B10_Gain G10_Gain 4-26 Copyright© 1995-2013 SAMSUNG. All rights reserved.

  • Page 43: White Balance - Calibration

    4. Troubleshooting 4.4. White Balance – Calibration Copyright© 1995-2013 SAMSUNG. All rights reserved. 4-27...

  • Page 44: White Balance - Calibration

    Lattice Component IN (Model_#6) Perform in 720p B&W Pattern #24 Lattice PC Analog IN (Model_#21) Perform in VESA XGA (1024x768) B&W Pattern #24 Lattice HDMI IN Perform in 720p B&W Pattern #24 Lattice 4-28 Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 45 6) In “HDMI Calibration Off” status, press the “ ” key to perform Calibration. 7) When Calibration is complete, it returns to the high-level menu. 8) You can see the change of the “HDMI Calibration” status from Failure to Success. Copyright© 1995-2013 SAMSUNG. All rights reserved. 4-29...

  • Page 46: White Balance - Adjustment

    4. Troubleshooting 4.4.3. White Balance - Adjustment Factory (Low light) (High light) ADC / WB - White Balance Sub Bright Sub Contrast R offset R gain G offset G gain B offset B gain 4-30 Copyright© 1995-2013 SAMSUNG. All rights reserved.

  • Page 47: Software Upgrade

    Installing the latest version is recommended. ■ By USB Insert a USB drive containing the firmware upgrade downloaded from samsung.com into the TV. Please be careful to not disconnect the power or remove the USB drive while upgrades are being applied.

  • Page 48: Av Control Code

    0x03 DVI1 0x06 0x00 DVI2 0x01 DVI3 0x02 Picture Mode Dynamic(Entertain) 0x0b 0x00 0x00 0x00 Standard 0x01 Movie 0x02 Natural 0x03 CAL-NIGHT 0x04 CAL-DAY 0x05 BD Wise 0x06 BackLight 0~20 0x01 0x00 (0~20) 4-32 Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 49 0x00 Flesh Tone -15 ~ 15 0x0e (-15~15) Edge Enhancement 0x0f 0x00 0x01 xvYCC 0x10 0x00 0x01 Motion Lighting 0x11 0x00 0x01 LED Motion Plus 0x07 0x00 On(Normal) 0x01 Cinema 0x02 Ticker 0x03 Copyright© 1995-2013 SAMSUNG. All rights reserved. 4-33...
  • Page 50 Smart View I 0x06 Smart View II 0x07 Reset Picture Reset Picture 0x0b 0x0b 0x00 0x00 3D Mode 0x0b 0x0c 0x00 0x00 2D->3D 0x01 Side By Side 0x02 Top Bottom 0x03 Line By Line 0x04 4-34 Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 51 Spanish 0x01 French 0x02 Korean 0x03 Japanese 0x04 Multi-Track Sound Mono 0x05 0x00 0x00 Stereo 0x01 0x02 Auto Volume 0x06 0x00 0x00 Normal 0x01 Night 0x02 TV Speaker 0x07 0x00 0x00 Speaker Select Copyright© 1995-2013 SAMSUNG. All rights reserved. 4-35...
  • Page 52 0x00 0x00 the table of below Key value Value 96 (0x60) Down 97 (0x61) Left 101 (0x65) Right 98 (0x62) Menu 26 (0x1A) Internet 147 (0x93) Enter (OK) 104 (0x68) EXIT 45 (0x2D) 4-36 Copyright© 1995-2013 SAMSUNG. All rights reserved.

  • Page 53: Rear Cover Dimension

    4. Troubleshooting 4.7. Rear Cover Dimension PF5500 51" COVER-REAR Dimension PF5500 60" COVER-REAR Dimension Copyright© 1995-2013 SAMSUNG. All rights reserved. 4-37...
  • Page 54 671.0 1388.3 1333.5 924.1 823.3 754.4 27.5 41.3 819.0 PF5500 60” Model Inch PF5500 51” 55.7 307.2 400.0 400.0 496.9 891.5 36.4 79.5 55.7 375.5 600.0 400.0 519.8 1068.7 27.5 172.4 PF5500 60” 4-38 Copyright© 1995-2013 SAMSUNG. All rights reserved.

  • Page 55: Wiring Diagram

    CN2012_LO CN4003 CN5002 CN2011_LO CN5505 Logic + CN2013_LO Ma in Boa rd CN301 CN4004 CN5506 CN1201 CN2010_LO E- BUFFER E- BUFFER CN2501 CN2601 FUNCTION Spe a ke r (L) Spe a ke r (R) Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 56 CN1201 E- BUFFER E- BUFFER CN2501 CN2609 Spe a ke r (L) Spe a ke r (R) FUNCTION NOTE The code number of cable (Lead-connector) can be changed, see “Exploded Views and Parts List”. Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 57 5. Wiring Diagram ■ 51" Cable (Lead-connector) POWER 18 Pin Code 51" : BN39-01781A (130mm) Photo ■ 60" Cable (Lead-connector) POWER 18 Pin 60" : BN39-01781B (150mm) Code Photo Copyright© 1995-2013 SAMSUNG. All rights reserved.

  • Page 58: Pin Connection

    VS_ON A5.3V CN1202 (Main Board) ↔ CN1 (Function) Pin No. (SMPS) Signal (MAIN BOARD) Pin No. (SMPS) Signal (Main Board) BT_USB_DM KEY2 B5.2V BT_SYNC_INPUT A3.3V BT_WAKE BT_SYNC_OUTPUT BT_RESET POWER_DET WIFI_B5V WIFI_USB_DM BT_USB_DP WIFI_USB_DP KEY1 Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 59 Signal(Main Board) BT_RESET POWER_DET BT_WAKE B5.2V BT_USB_DM BT_USB_DP BT_SYNC_INPUT BT_SYNC_OUTPUT CN1201(Main Board) ↔ CN1(Function) Pin No.(WIFI) Signal(Main Board) WIFI_USB_DP WIFI_USB_DM WIFI_B5V CN301 (Main Board) ↔ SPEAKER Pin No. (SMPS) Signal (SMPS) R+_OUT R-_OUT L+_OUT L-_OUT Copyright© 1995-2013 SAMSUNG. All rights reserved.
  • Page 60 E.Asia, W.Asia, https://gspn2.samsungcsportal.com China, Japan N.America, S.America https://gspn3.samsungcsportal.com This Service Manual is a property of Samsung Electronics Co.,Ltd. © 2013 Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under All rights reserved. applicable International and/or domestic law.

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