Summary of Contents for Eckold KRAFTFORMER KF 800
- Page 1 Operating Instructions ECKOLD KRAFTFORMER KF 800 Date of issue: 2021-09-21 English Illustrations and measurements unbinding. Subject to change without notice. Translation of the original instructions...
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Page 2: General Information
Our customer services and sales staff are always happy to help if you have any tech- nical questions. ECKOLD Kraft former buyback: If, one day, you no longer use your ECKOLD Kraft former, we would be willing to buy it back. Contact us for more information.Telefon-Number 0041 81 354 12 70 or under machines@eckold.ch. -
Page 3: Table Of Contents
Unpacking / Setup of the machine ......................20 4.8.1 Height adjustment of the machine ......................21 4.8.2 Alignment of the machine ......................... 23 Internal transport ............................23 4.10 Workplace illumination ..........................24 4.11 Disassembly ..............................24 4.12 Disposal ................................ 24 Kraftformer KF 800 2021-09-21 | ECKOLD AG... - Page 4 Maintenance list ............................44 8.4.3 Mechanical components ..........................45 8.4.3.1 Maintenance of standard forming tools ....................45 8.4.3.2 Air servicing unit ............................46 8.4.3.3 Change of battery of the ram position display ..................47 Kraftformer KF 800 2021-09-21 | ECKOLD AG...
- Page 5 Ram ................................63 11.6 Adjustable spindlescrew ..........................64 11.7 Anvil ................................65 11.8 Tool holder ..............................66 11.9 Machine - fi nal equipment ......................... 67 11.10 Pneumatic equipment ..........................68 Pneumatics scheme ..........................70 Kraftformer KF 800 2021-09-21 | ECKOLD AG...
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Page 6: Application Of The Operating Instructions
• inadequate maintenance • the use of wrong operating materials ECKOLD guarantee and liability conditions of the general terms of trade will not be extended in the foregoing direc- tives. Th e safety regulations have to be observed unconditionally. Use only original ECKOLD forming tools! Only ECKOLD spare parts should be used. -
Page 7: Technical Data
CH-7203 Trimmis Country Schweiz Phone ++41– 81 354 12 70 Telefax ++41– 81 354 12 01 eMail machines@eckold.ch www.eckold.com Customer data Company Street / No. ZIP code / City Country Phone eMail Type plate Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 8: Short Description
2.3.1 Purpose of use Th e machine ECKOLD Kraft former type KF 800 is to be used for cold forming of sheet metal and profi le sections up to the max. plate thickness mentionned under item 2.3.2. Do not use the KF 800 Kraft former machine for any other purpose! Original ECKOLD forming tools are available for reforming work. -
Page 9: Mechanics
EN ISO 11202: 2010, accuracy class 3. IMPORTANT • When working at 150 strokes/min or with noise emissions higher than 85 dB (A) ear protectors must be worn, as the limit of 85 dB (A) will be exceeded. Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 10: Ram Postion
, RAL 5012 textured coating (without silicon) Pedestal sapphire , RAL 5003 textured coating (without silicon) Ambient temperature range Operating ambient temperature -20°C ..+55°C Storage and transport temperature -25°C ..+70°C Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 11: Fundamental Safety Instructions
Protective measures: Th e lines that are marked with a dot contain mandatory instructions that must be strictly adhered to in order to prevent the above consequences. Indicates tips and other instructions that are particularly useful. Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 12: Basic Operation And Designated Use Of The Machine/Plant
Th e ECKOLD-Kraft former KF 800 has been designed exclusively for the driving of ECKOLD-tools for the non- cutting cold shaping of sheet metals and profi les. -
Page 13: Possible Misuse
Ensure that the operating manual is available to your personnel so that they can familiarize themselves with the content. • Personnel: Follow all instructions listed in the operating manual. Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 14: Protective Measures
1 In the working range of the ram, in particular between the tools 2 On the component (metal sheet) which is to be processed 3 In the whole access area around the product Kraftformer KF 800 2021-09-21 | ECKOLD AG... - Page 15 — Personnel who have been assigned with operation, including charging, malfunction resolution in the work process, disposal of production wastes, care, disposal of operating materials and auxiliary materials. — Personnel who have been assigned with maintenance (service, inspection, repair). — Personnel who have been assigned with transport. Kraftformer KF 800 2021-09-21 | ECKOLD AG...
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Page 16: Required Protective Equipment (Provided By The Customer)
Always wear protective gloves when processing components on the Kraft former. Sight and hearing protection Always wear sight and hearing protection when processing components on the Kraft former. Safety boots Always wear safety shoes when processing components or when changing tools. Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 17: Transport / Set Up
Inspect the package for visible damage and journalize them at the acceptance oft the delivery by the carrier. • In sever damage inform immediately your transport insurance to secure your claim on compensation for damages.. Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 18: Transport
Drive up and down ramps with extra caution. Only drive along routes released for for klift s. Transport with a fork lift truck: • Adjust the forks of the forklift to the maximum possible width! Th e centre of gravity of this unit is quite high. Danger of tilting! Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 19: Delivery Contents
Th e following work must be carried out in order to create operational conditions: 1. Set up of the machine (see page 20) 2. Connection / Assembly (see page 29) • Follow all instructions in the respective sectors. Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 20: Unpacking / Setup Of The Machine
Make sure that the product does not turn when it is lift ed! Only use a crane with a rotating crane hook. Clean the Kraft former from possible soiling such as packing residue, dust, and the similar. Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 21: Height Adjustment Of The Machine
(on left and right) (with Long-Arm Hex Key , size 14) IMPORTANT Th e lift ing gear must be strained, otherwise the housing will drop. 3. Remove the safety profi le Kraftformer KF 800 2021-09-21 | ECKOLD AG... - Page 22 • Lift the housing slightly with a forklift or a crane for an easier centring of the screws. 6. Reinstall the safety profi le 7. Relieve the lift ing gear and revove it. Kraftformer KF 800 2021-09-21 | ECKOLD AG...
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Page 23: Alignment Of The Machine
For transport internally, move the machine body to its lowest position. Lower the housing with a crane or forklift . First remove 4 screws each on the two side walls of the housing substructure (on left and right). Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 24: Workplace Illumination
IMPORTANT • Dispose of the components according to the laws and regulations of the country in which the product is being operated. • Pay particular attention to eco-friendly disposal.. Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 25: Construction And Operation
Construction and Operation General Description Th e ECKOLD Kraft former KF 800 is a product from the wide ECKOLD product range of machines and tools for chipless coldforming of sheet metal and profi le sections. Materials in condition to be shaped, from 0,5 bis 2,0 mm thickness can be shrinked, stretched, domed, planished, corrected, clinched, punched, notched or adjusted with the suitable original ECKOLD shaping tools. -
Page 26: Application Areas
It is not permissible to use self-made tools in the machine. IMPORTANT Th e ECKOLD Elastic-Forming Tools are designed and manufactured for use in ECKOLD machine. Th ey will be damaged or destroyed when used in other machines. Kraftformer KF 800... -
Page 27: Control Elements
Continuous Single stroke By turning the lever in the stroke position position respective direction the KF 800 machine can be switched either to the single stroke or to the continuous stroke mode. Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 28: Foot Switch For Single- Or Continuous Stroke
Th e button remains locked and does not allow any further function. Aft er the fault has been resolved, the button is unlocked by twisting and pulling the button in the direction shown by the arrow. Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 29: Connection / Installation
2. Connect the air supply as shown (2) and fast it (Anschlussgewinde G 1/2”). Th e air hose is not part of the ECKOLD scope of delivery. 3. Open the stop cock (3.1) and check that the required 5,5 bar of pneumatic pressure are indeed available (3.2). -
Page 30: Mounting / Dismantling Of The Forming Tools
- Turn the locking ring by 180° so that the opening is facing forward. - Release the tool lock in the opposite direction to the arrow and pull out the tool IMPORTANT Do not forget to clamp the tools in securely! Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 31: Operation
Setting into operation Bring the KF 800 into the ideal working position (see page 21). Th ere are 3 diff erent working heights available. 1250 mm 1100 mm 950 mm Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 32: Standard Operation
— Th e Kraft former KF 800 has a ram stroke of 3-6 mm. Make sure that a minimum distance of 6 mm is maintained between the two forming tools before starting the ram stroke. Now process your component according to the directives in the chapter “Processing of components”. Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 33: Processing Of Components
30) CAUTION — Sharp edges on component (sheet metal) which is to be processed —> Cuts to upper extremities • Always wear protective gloves when processing components on the Kraft former Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 34: Forming Procedure
—> Damage to the tools. • Operate foot pedal only with inserted workpiece. Th e forming tools are excessively worn if they collide with each other when there is no workpiece placed between them. Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 35: Adjustable Ram Position
IMPORTANT • Turn the handwheel carefully when the upper and lower position of the ram adjustment is reached! • To prevent clamping do not turn the ram position into the negative range (<0.000). Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 36: Ram Stroke Adjustment
Turn the the stroke adjustment carefully when reaching the upper and the lower position! Th e the stroke adjustment can be jammed when it is turned too quick or too strong against the end position. Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 37: Maintenance
Th e machine should only be repaired by trained and qualifi ed personnel. Improper repairs can cause accidents. Do not work with oily hands. Pay close attention to the highest standard of cleanliness during all maintenance operations. Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 38: Inspection List
Example: 1 in column d means one week or weekly 2500 2500 - yearly 200 - monthly - weekly - daily 1.1, 1.2, 1.3, 2.1, 2.2 1.4 , 1.5 - hourly Operation hours Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 39: Mechanical Components
Machine/plant may not be cleaned with water or steam jet (high-pressure cleaner)! • Apply low infl ammable cleaning liquid (if needed at all) with extreme care. • Inspect the product for damage aft er the cleaning! Let qualifi ed personnel repair any detected faults! Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 40: Damage (Visual Check)
Replace the damaged tool. 8.3.1.5 Check the tools for secure fit • Disconnect the air supply. • Check to see if the tools sit securely. If the tools are loose: • Install the loose tool properly. Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 41: Type Plate And Information Sign Existant And Legible
ECKOLD Logo and Danger of Tilting keep hands clear Lettering KF 800 • Check that all labels are attached to the product, and legible If the signs become dirty: • Clean all dirty signs Kraftformer KF 800 2021-09-21 | ECKOLD AG... - Page 42 2. Hazard warning sign - keep hands clear 3. Mandatory sign - Read the instructions before 4. Mandatory sign - Use protective boots 5. ECKOLD Logo and Lettering KF 800 6. Designation Single stroke - Continuous stroke 7. Mandatory sign - Use protective gloves 8.
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Page 43: Pneumatic Components
Ensure that operation with the product is not resumed (e.g. using warning signs). • Get the damage repaired immediately by the maintenance service of your company, or through the customer service department of the machine manufacturer. Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 44: Maintenance
M = monthly A = yearly Example: 1 in column d means one week or weekly 2500 2500 - yearly 200 - monthly - weekly - daily at demand at demand Operation hours Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 45: Mechanical Components
Do not try to force an achievement of the original forming power by using higher working pressure. Th is leads to an overload of the machine and tool. • For ordering spare parts, please use the tool catalogue. Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 46: Air Servicing Unit
Th e air servicing unit on the rear wall consists of: - Stop-cock [1] ON/OFF (normally in ON position) - Pressure reducing valve [2] adjustable Condensed water has to be emptied periodically, 1 turn of the knurled screw [3] Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 47: Change Of Battery Of The Ram Position Display
"ENTER RESET" button. Close the battery case. Th e value was kept and is showing again 0.0. Th e display of the ram position is now ready for operation again. Kraftformer KF 800 2021-09-21 | ECKOLD AG... - Page 48 8. Maintenance Kraftformer KF 800 2021-09-21 | ECKOLD AG...
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Page 49: Appendix
Directory of changes Th e current date of issue and corresponding edition number are noted on the cover sheet of the operating instructions. Date of issue Version Note and change 2021-09-21 Document creation Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 50: Symbols And Pictograms
Mandatory sign Warning sign "Warning about "Use protective gloves" "Use protective boots" hand injuries" Warning sign Prohibition sign - Prohibition sign - "Stepping under ”Danger of Tilting” "Reaching in forbidden" a suspended load forbidden" Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 51: Registration Sheet For The Operating Hours
Indicates tips and other instructions that are particularly useful. IMPORTANT Registration sheet for the operating hours Date Hours Total Date Hours Total Date Hours Total Carry-over Carry-over Total hours Total hours Total hours Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 52: Ec Declaration Of Conformity Kf 800
9. Appendix EC declaration of conformity Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 53: Spare Parts Stock / Order Of Spare Parts
Under certain circumstances, the installation and/or the use of such products can therefore degrade the design cha- racteristics of the Unit/Machine and thereby adversely aff ect the active and/or the passive operating safety. ECKOLD declines to accept any guarantee or liability for damage which results through the use of parts and accessories which are not original. -
Page 54: Example Order
Item No. _____________ Country _____________________________ Factory-No. _____________ Phone _____________________________ Order-No. _____________ E-Mail _____________________________ Year of construction _____________ Pos. Item No. Description Qty. Type / Dimension 258.340.0017 Safety-ring for shaft DIN 471 - 20x1.2 Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 55: Order Form
Factory-No. _____________ Phone _____________________________ Order-No. _____________ E-Mail _____________________________ Year of construction _____________ Item No. Designation Type / Dimension Send copy of the order form: ECKOLD AG Rheinstrasse 8 CH-7203 Trimmis eMail : machines@eckold.ch Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 56: Customer Service Adress
10. Spare Parts Stock / Order of Spare Parts 10.3 Customer Service Adress ECKOLD AG Rheinstrasse 8 CH-7203 Trimmis Schweiz Telefon : ++41 (081) 354 12 70 eMail : machines@eckold.ch Net : www.eckold.com Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 57: Machine Spare Parts List
11. Machine Spare Parts List Machine Spare Parts List 11.0 Kraftformer KF 800 021.200.2570-A Item No. Designation Type / Dimensions 021.200.2570-A Kraft former KF 800 021.300.4530-B Housing with substructure 021.300.4514-C Housing head, complete 021.300.4545-A Stroke adjustment kpl. 021.300.4546 Drive 021.300.4544 021.300.4518-C... -
Page 58: Housing With Substructure
11. Machine Spare Parts List 11.1 Housing with substructure 021.300.4530-B Item No. Designation Type / Dimensions 021.300.4530-B Housing with substructure 021.300.4531-B Housing complete 021.300.4507-C Substructure complete 300.500.0020-C Wooden base Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 59: Base Compl
DIN 125 - A 17 021.400.7188 Safety profi le Bow handle K0190.109406 / Kipp Socket head cap screw DIN 912 - M16 x 30 Socket head cap screw DIN 912 - M6 x 25 Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 60: Housing Head
021.400.7144 Adjusting wedge DIN 6885 - A 16 x 10 x 50 258.340.0035 Safety-ring for shaft DIN 471 - 40x1.75 252.002.1300 Socket head cap screw DIN 912 - M10 x 40 - 12.9 Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 61: Stroke Adjustment
Finishing washer for countersunk head screw SN 213912, M5 258.221.0003 Spring lock washer DIN 128 - A4 257.110.0210 Hexagon nut DIN 934 - M16 258.001.0022 Flat washer without chamfer DIN 125 - A 17 Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 62: Drive
DIN 912 - M5 x 25 256.020.0600 Set screw DIN 913 - M8 x 12, TufLok® 258.001.0015 Flat washer without chamfer DIN 125 - A 5.3 257.010.0030 Hexagon nut galvanized DIN 439 B - M16 x 1.5 Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 63: Ram
DIN 5406 - MB4 258.040.0018 Washers for cheese head screws DIN 433 - d21/34x3 SFS FN 509 258.363.0201 Tension ring BN 832 - d18 Typ SP, ohne Nut 261.109.0050 Needle Roller Bearing AXK 3552 SKF Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 64: Adjustable Spindlescrew
SN 213912 - M6 258.340.0027 Safety-ring for shaft DIN 471 - 30x1.5 255.100.0403 Feather key DIN 6885 - A 5 x 5 x 16 261.007.3007 Plain bearing bush Glycodur F, PG 303415 F Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 65: Anvil
ISO 7380 - M8 x 16 261.145.0300 Spherical washer DIN 6319 Form C - ø25 261.145.0400 Spherical washer DIN 6319 Form D - ø28 255.004.0503 Straight pin hardened ground DIN 6325 - 4 h6 x 12 Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 66: Tool Holder
021.400.7106-A Pressure pad 021.400.7107 265.020.1009 O-Ring ORM 0380-30 di=38,0 x 3,0 266.011.1255 Pressure spring DIN 2098 - 1 x Dm 8,0 x 19,0 021.400.7166-A Locking ring 268.180.0330 Sticker "Direction of rotation, tool clamping" Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 67: Machine - Final Equipment
Long-Arm Hex Key DIN ISO 2936 L, SW 14 123.006.0575 Soundproofi ng mat Typ 1281 / 30 / 2 - 260 x 640 mm 021.400.7196 Cover plate 252.081.0401 Countersunk screws DIN 7991 - M5x10 Kraftformer KF 800 2021-09-21 | ECKOLD AG... -
Page 68: Pneumatic Equipment
11. Machine Spare Parts List 11.10 Pneumatic equipment 021.300.4541-A Kraftformer KF 800 2021-09-21 | ECKOLD AG... - Page 69 Sealing plug KQ2P-04 Plug connection, reduced KQ2R06-12A Plug connection, reduced KQ2R12-16A T-Plug connection KQ2T16-00A Y-Tube-to-tube adapter KQ2U04-00A Screw-in angle doubly KQ2VD04-01AS Y-Plug connection, reduced KQ2X04-06A Pneumatics set (Pos. 20) consisting of Pos. 21-43 Kraftformer KF 800 2021-09-21 | ECKOLD AG...
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Page 70: Pneumatics Scheme
12. Pneumatikschema Kraftformer KF 800 2021-09-21 | ECKOLD AG... - Page 71 Notizen Notes Kraftformer KF 800 2021-09-21 | ECKOLD AG...
- Page 72 1957. FDR MAKERS. SINCE...