Volkswagen Arteon 2021 Workshop Manual

Hide thumbs Also See for Arteon 2021:

Quick start manual (9 pages)

Table Of Contents

Table of Contents

Quick Links

Service

Workshop Manual

Arteon 2021 ➤,

Arteon Shooting Brake 2021 ➤,

Golf 2013 ➤, Golf 2017 ➤,

Golf Variant 2014 ➤, ID.3 2020 ➤,

ID.4 2021 ➤, Jetta 2011 ➤,

Passat 2015 ➤, Passat 2019 ➤,

Passat Variant 2015 ➤,

Passat Variant 2019 ➤, Tiguan 2021 ➤,

Touareg 2010 ➤, Touareg 2015 ➤,

Touareg 2018 ➤, e-Crafter 2019 ➤,

e-Golf 2014 ➤, e-Golf 2017 ➤,

e-up! 2014 ➤, e-up! 2017 ➤, e-up! 2020 ➤

High-voltage system - General information

Engine ID

Edition 02.2021

Service Department. Technical Information

CUK

DGE

CGE

CGF

EBS

EBH

DGE

CNL

CRJA EAG

EBM

DFK

DGE

EAZA EAB

EBJA EBJC EBJD

Table of Contents

Summary of Contents for Volkswagen Arteon 2021

Page 1 Service Workshop Manual Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Variant 2014 ➤, ID.3 2020 ➤, ID.4 2021 ➤, Jetta 2011 ➤, Passat 2015 ➤, Passat 2019 ➤, Passat Variant 2015 ➤, Passat Variant 2019 ➤, Tiguan 2021 ➤,...
Page 2 Service List of Workshop Manual Repair Groups R e p a i r G r o u p 00 - Technical data 93 - Electric drive systems Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety.
Page 3: Table Of Contents
Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Contents 00 - Technical data ........... .
Page 4 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Contents...
Page 5: Technical Data
Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 00 – Technical data Safety information (VRL015196; Edition 02.2021) ⇒ m1.1 easures for working on vehicles with high-voltage sys‐...
Page 6: Safety Precautions When Working In The Vicinity Of High-Voltage Components
Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Safety precautions when working in the vicinity of high-voltage compo‐ nents Danger to life from high voltage The high-voltage system is under high voltage.
Page 7: Repair Instructions
Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Repair instructions ⇒ c2.1 orrosion”, page 3 ⇒ a2.2 nd attachment of lines”, page 3 ⇒...
Page 8 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 ♦ If system is open, do not work with compressed air. Do not move the vehicle.
Page 9: Electric Drive Systems
Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 93 – Electric drive systems Hazard classification for the high- voltage system ⇒ i1.1 nformation”, page 5 ⇒...
Page 10: Induction Training/Staff Qualifications
Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 ♦ Activities that prolong the charging process. ♦ Activities for which the vehicle must be de-energised and made safe in accordance with the ensuing hazard rating.
Page 11 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Qualification Volks‐ DGUV-I 200-005 Scenario wagen HVE level 2 (high- Chapter 3.3 Working on live ac‐...
Page 12: Identification Features Of High-Voltage Vehicles
Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Identification features of high-volt‐ age vehicles High-voltage vehicles can be identified by means of the follow‐...
Page 13 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 1 - Next to badge 2 - After badge 3 - Behind tank flap Hazard warning signs/notices in engine and interior Front left of lock carrier 2.
Page 14 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 By power and control electronics for electric drive -JX1- in en‐ gine compartment Rescue information, in engine compartment on plenum cham‐...
Page 15 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Model-specific badges in engine compartment on engine com‐ partment cover 2. Identification features of high-voltage vehicles...
Page 16 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Orange-coloured high-voltage cables, e.g. in engine compart‐ ment and on underbody Note The electrical wiring of the high-voltage system differs signif‐...
Page 17 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 LED design modules in bumper, e.g. on e-up! and e-Golf 2. Identification features of high-voltage vehicles...
Page 18: Working On High-Voltage Vehicles
Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Working on high-voltage vehicles ⇒ p3.1 rotective equipment (PPE)”, page 14 ⇒ p3.2 rocedure for high-voltage vehicles”, page 14...
Page 19 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Measure 3 Airbag or belt tensioner triggered? If yes: ♦ Park vehicle in safe area according to quarantine ar‐...
Page 20 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Measure 4 Visual inspection of HV components and cables in working area 5 HV component repair? If no: ♦...
Page 21: Quarantine Arrangements
Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Quarantine arrangements Special tools and workshop equipment required ♦ Warning sign "Warning! Dangerous electrical voltage" -VAS 6649- ♦...
Page 22 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 ♦ Temperature gauge -VAS 6886- Working on accident-damaged high-voltage vehicles DANGER If the high-voltage battery is severely damaged or there is cause for concern, do not perform diagnosis until a high-volt‐...
Page 23 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 1 - Warning sign VAS 6786 »Warning! Dangerous batteries« 2 - Warning sign VAS 6649 »Warning! Dangerous electrical voltage«...
Page 24 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Assessment criteria Meaning Is the high-voltage battery accessible for temperature measurements (e.g. high-voltage battery accessible due to missing or damaged body parts) and is the surface temperature of the high-voltage battery high‐...
Page 25: Assessing Accident-Damaged Vehicles
Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Assessing accident-damaged vehi‐ cles ⇒ i5.1 nformation”, page 21 ⇒ d5.2 ocumentation”, page 21 General information The quality of the documentation is of great importance for assessment of the damage to the bottom battery shell.
Page 26 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 – Take picture of whole bottom battery shell -1-. It may be necessary to take several pictures to gain a better overview.
Page 27 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 – Mark direction of travel with “F→” -2-. Note Make sure that photos include the direction of travel -2- and numbers.
Page 28 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Example photos Example 1 Example 2 Example 3 – Measure depth of dent with digital depth gauge.
Page 29 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 – Take picture of measurement. 5. Assessing accident-damaged vehicles...
Page 30: High-Voltage Battery
Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 High-voltage battery ⇒ h6.1 igh-voltage battery”, page 26 ⇒ b6.2 attery handling and storage”, page 33 ⇒...
Page 31 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 3 statuses can be assigned to lithium-ion high-voltage batteries: 1 - NORMAL (not critical) 2 - WARNING (critical)
Page 32 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Precise decoding and an overview of the criteria can be gleaned from the following matrix of classifications and meas‐...
Page 33 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 NORMAL ♦ None required ♦ Repair, if neces‐ Intermediate stor‐ ♦ Original pack‐ sary age: aging ♦...
Page 34 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Classification procedure ♦ Classification is carried out with software-support by means of “Guided Functions” via ODIS (Offboard Diagnostic Infor‐...
Page 35 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 ♦ High-voltage diagnostic box -VAS 5581- ♦ “Professional” diagnosis unit -VAS 6150E- ♦ Adapter cable -VAS 5581/1-1- or adapter cable -VAS 5581/1-1A- ♦...
Page 36 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Assessment of condition – high-voltage battery removed from vehicle Note The following process steps exemplify the initial steps of diag‐...
Page 37: High-Voltage Battery Handling And Storage
Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 – Enter VIN from vehicle. – Remove tick from Work with Guided Fault Finding – Confirm message for confirmation that “Guided Fault Find‐...
Page 38: Packaging High-Voltage Batteries
Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Replacement of lithium-ion high-voltage batteries - no measures necessary for high-voltage battery ♦ The lithium-ion high-voltage battery can be stored in its origi‐...
Page 39 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 ♦ Support bracket -10 - 222 A- ♦ Towing bracket -T10528- ♦ Scissor-type assembly platform -VAS 6131 B- ♦...
Page 40 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Overview of procedure The procedure for packaging a lithium-ion high-voltage battery for the e-up! is broken down into the following work steps:...
Page 41 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Front supports -1 and 2-: 1 - Support -VAS 6131/10-11- 2 - Knurled section -VAS 6131/10-5-...
Page 42 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 • -Dimension a- = 515 mm – Hook support bracket -10 - 222 A- -1- with support - T10528/1- -2- onto workshop hoist -VAS 6100-.
Page 43 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Place new high-voltage battery 1 -AX2- on cover of genuine part crate. – Open genuine part crate.
Page 44 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 – Place high-voltage battery 1 -AX2- on top of genuine part crate cover. NOTICE Risk of damage to high-voltage battery 1 -AX2-.
Page 45 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Note Observe securing bolts -1-. – Guide all securing bolts -1- into corresponding holes. – Detach hook -10 - 222 A /10-.
Page 46 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 – Place high-voltage battery 1 -AX2- on scissor-type assembly platform -VAS 6131 B-. – Install high-voltage battery 1 -AX2- ⇒ Rep. gr. 93; High-volt‐...
Page 47 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 ♦ Workshop hoist -VAS 6100- ♦ Support bracket -10 - 222 A- ♦ Hook -10-222A/10-, qty. 6 ♦...
Page 48 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 ♦ Scissor-type assembly platform -VAS 6131 B- ♦ Plate -VAS 6131/10-1- ♦ Supplementary kit -VAS 6131/13-...
Page 49 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Preparing scissor-type assembly – Mount and align supports -1 to 5- on scissor-type assembly platform -VAS 6131 B-.
Page 50 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 2 - Knurled section -VAS 6131/10-5- 3 - Taper -VAS 6131/10-4- 4 - Plate -VAS 6131/10-1- Preparing support –...
Page 51 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Note The two hooks on a cross member must be of the same length. – Insert locking pin -T10528/3- -1- in holes, as shown in illus‐...
Page 52 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Detailed view Upper nut (self-locking) on high-voltage battery Middle nut (used for lifting) High-voltage battery 1 -AX2-...
Page 53 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Secure lifting eye bolts -T10528/5- on high-voltage battery 1 -AX2-. Note Use washers. – Install lifting eye bolts -T10528/5- at positions shown -arrows-.
Page 54 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 – Screw nuts -arrow- onto threaded rods until flush. Cover of genuine part crate would otherwise suffer damage.
Page 55 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 – Attach hook -10 - 222 A /10- to support -T10528/10-. – Turn hooks -10 - 222 A /10- in support -T10528/10- to ten‐...
Page 56 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Metal washer Small plastic washer Reinforcement strut -T10528/7/8- Sleeves with inner thread -T10528/9- Mount lifting eye bolts -T10528/5- as described above.
Page 57 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Note Ensure when tightening nuts that bottom battery shell is not distorted. – Secure high-voltage battery 1 -AX2- in genuine part crate from above and below with self-locking nuts.
Page 58: Packaging Critical High-Voltage Batteries With "Warning" Status
Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Packaging critical high-voltage batter‐ ies with “Warning” status ⇒ c6.4.1 ritical high-voltage batteries with Warning status, mod‐...
Page 59 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Procedure based on central arrangements for Europe Part 1 1. - High-voltage battery rated critical.
Page 60 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 9. - Packaged high-voltage battery is taken away and transpor‐ tation container is reconditioned. 10. - Invoice to importer...
Page 61 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 ♦ Warning sign “Warning! Dangerous batteries” -VAS 6786- ♦ Warning sign “Warning! Dangerous electrical voltage” -VAS 6649- ♦...
Page 62 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 – Directly after applying the strips and before dispatching, re‐ cord the values in writing or take pictures.
Page 63 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 – Check that there is a space of at least 200 mm between the module and the upper edge of the transportation container for a surrounding layer of expanded glass granules.
Page 64 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Notes for transport preparation and hazardous material marking (Europe) “Protect against water” “Attention! Fragile” “This side up”...
Page 65 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Described in this workshop manual are the packaging process‐ es of high-voltage batteries that are classed as critical with the status “Warning”.
Page 66 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 6. - Delivery of transportation container inc. expanded glass granules. 7. - Once properly trained, HVE packages high-voltage battery.
Page 67 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 ♦ Workshop hoist -VAS 6100- ♦ Retaining strap -T40155A- ♦ Adapter -T10542A- ♦ Shackle -VAS 691 009A- ♦...
Page 68 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 ♦ Qty. 8 temperature measurement strips (irreversible) for temperature range: at least 40 to 60°C ♦...
Page 69 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Apply temperature measurement strips -1- to high-voltage bat‐ tery 1 -AX2- Jetta Hybrid battery Passat GTE battery Golf GTE battery –...
Page 70 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 – Should there be an increase in the temperature during this time, wait for the reaction to subside before keeping under observation again for at least 5 days.
Page 71 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Note Align high-voltage battery 1 -AX2- with adapter -T10542A- attached in just one direction first and then attach adapter -T10542A- in offset position (e.g.
Page 72 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 – Distance from side edges should be at least 120 mm. – If packing two batteries (Golf GTE and Passat GTE) in the XXL transportation container, the distance of the batteries from the sidewalls -a- should be at least 120 mm.
Page 73 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 ♦ “Dangerous goods class 9” ♦ “UN number 3480” ♦ “Beware! Damaged lithium-ion battery” ♦ “This side up”...
Page 74 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 6.4.3 Packaging critical high-voltage batter‐ ies with “Warning” status, e-Golf / e-up! DANGER Danger to life from high voltage.
Page 75 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 3. - HVE makes contact with service provider and arranges appointment for transportation container (after first consulting international product support).
Page 76 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 ♦ Passat GTE ♦ Jetta Hybrid ♦ Individual or several modules Batteries of the following models can be dispatched with trans‐...
Page 77 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 ♦ Towing bracket -T10528- ♦ Locking pin -T10528/3- ♦ Lifting eye bolt -T10528/5- ♦ Supplement -T10528/7-/10- ♦...
Page 78 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 ♦ Warning sign “Warning! Dangerous electrical voltage” -VAS 6649- ♦ High-voltage barrier tape -VAS 6884- ♦...
Page 79 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 NOTICE Risk of damage to battery modules – Protect modules against heat and direct sunlight.
Page 80 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 – Take up weight of high-voltage battery 1 -AX2- as described in chapter ⇒ h6.3 igh-voltage batteries”, page 34 –...
Page 81: Supplementary Information On Opening And Bonding High-Voltage Batteries
Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 ♦ “Dangerous goods class 9” ♦ “UN number 3480” ♦ “Beware! Damaged lithium-ion battery” ♦ “This side up”...
Page 82 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 ♦ Double cartridge gun -VAS 5237- ♦ Electric cutter -V.A.G 1561A- ♦ Repair set for high-voltage battery -VAS 6900- ♦...
Page 83 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 ♦ Commercially available vacuum cleaner with plastic nozzle Note For part numbers of materials, see ⇒ Electronic parts catalogue (ETKA).
Page 84 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 – If present, remove DC connector mounting ⇒ Rep. gr. 93; High-voltage battery unit; Removing and installing DC charg‐...
Page 85 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 – Remove rear left and rear right brackets -1-. CAUTION Risk of injury from swarf being flung into air.
Page 86 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 – Apply heavy-duty tape to bottom high-voltage battery shell in area -1-. Procedure for e-up! –...
Page 87 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 – Remove fuse -2-. To do this, lever it off at sides, and pull it off towards outside.
Page 88 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Continuation for both vehicles – Fit blade, 27 mm -VAS 6900/1- in electric cutter -V.A.G 1561A-.
Page 89 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Overview of spacers on top high-voltage battery shell of e-up! Spacers for threaded connections Spacers in bonded seam –...
Page 90 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Example path of electric cutter -V.A.G 1561A- around spacers -arrows- NOTICE ♦ Wear protective gloves, safety goggles and ear protection! ♦...
Page 91 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Placement of removal wedges -3409- on e-Golf high-voltage battery Placement of removal wedges -3409- on e-up! High-voltage battery –...
Page 92 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 – To facilitate better bonding of glass/paint primer, lightly roughen top shell in area of bonding surface with sandpa‐...
Page 93 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Preparing bottom high-voltage battery shell for bonding NOTICE ♦ Do not perform this work step until shortly after bonding as the strength of the adhesive on the freshly cut back adhesive seam is greater.
Page 94 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 NOTICE Risk of damage to paintwork structure caused by activator. – Apply activator onto adhesive bead with precision and do not spill.
Page 95 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Applying too slowly will cause waviness on the ridge of the adhesive bead -1- and as the top high-voltage battery shell is fitted adhesive will be forced out.
Page 96 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Observe the following for high-voltage battery 1 -AX2- of e-Golf models: NOTICE The adhesive seam should not move when the top shell is fitted.
Page 97 Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ... High-voltage system - General information - Edition 02.2021 Continuation for both vehicles NOTICE Straight after top high-voltage battery shell has been fitted, secure by means of one-handed clamps -VAS 6900/4-.

Volkswagen Arteon 2021 Workshop Manual

Quick Links

Related Manuals for Volkswagen Arteon 2021

Summary of Contents for Volkswagen Arteon 2021

This manual is also suitable for:

Table of Contents