PowerCharge Energy Series User Manual
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PowerCharge Energy Series User Manual

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Energy Series [32a]
User Manual
Revision 1.20

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Summary of Contents for PowerCharge Energy Series

  • Page 1 Energy Series [32a] User Manual Revision 1.20...
  • Page 2 Repair and Maintenance Clause • Only licensed electricians can repair or maintain the charging station. It is forbidden for general users to repair or maintain it. • Turn off input power before repair or maintenance the charging station. PowerCharge™ Energy Series [32a]...
  • Page 3 L’exploitation est autorisée aux deux conditions suivantes : (1) le dispositif ne doit pas produire de brouillage préjudiciable, et (2) ce dispositif doit accepter tout brouillage reçu, y compris un brouillage susceptible de provoquer un fonctionnement indésirable. PowerCharge™ Energy Series [32a]...
  • Page 4 Check with a qualified electrician or serviceman if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided with the product – if it will not fit the outlet, have a proper outlet installed by a qualified electrician. PowerCharge™ Energy Series [32a]...
  • Page 5 Do not start the engine when the charging connector is still connected. CAUTION: Do not use this product if there is any damage to the unit. Send the unit back to PowerCharge™ in the event the unit is not operational. SAVE THESE INSTRUCTIONS...

  • Page 6: Table Of Contents

    4.3.2 RFID card (for Energy Commercial only) ..............35 Stop charging ........................35 4.4.1 Interrupt charging ....................35 4.4.2 Auto restart ......................35 4.4.3 Power outage recovery .................... 36 General care......................... 36 Customer support ........................ 36 PowerCharge™ Energy Series [32a]...

  • Page 7: Introduction

    User Manual Rev 1.20 1 Introduction This user manual applies to “PowerCharge™ Energy Series Level 2 AC Charger for Plug-in Electric Vehicles (PEVs) and Battery Electric Vehicles (BEVs)”. The Level 2 Electric Vehicle Supply Equipment (EVSE) with 32A capabilities will be used in North America.
  • Page 8 Energy Commercial - 32A OLED Display RFID Icon Mounting Bracket Attached to the back of the charging station Holster ASSY With Hook x1, Holster x1 & M4xL15 tapping screw x2 Screw Bag With #12xL50 tapping screw x4 PowerCharge™ Energy Series [32a]...
  • Page 9 User Manual Rev 1.20 Box Opening Process 1. Open the carton and remove the upper partition. Figure 1-3 Opening the carton Figure 1-4 Charging Station Unit PowerCharge™ Energy Series [32a]...
  • Page 10 User Manual Rev 1.20 2. Take out the charging station and upturn middle partition. The charging plug is in the bottom of the carton. Figure 1-5 Take out the charging station Figure 1-6 Charging plug PowerCharge™ Energy Series [32a]...
  • Page 11 User Manual Rev 1.20 3. The hook and holster are placed inside the right of the middle partition. Figure 1-7 Accessories inside the middle partition Figure 1-8 Hook and holster PowerCharge™ Energy Series [32a]...
  • Page 12 User Manual Rev 1.20 4. Release the bottom screw, then the wall mounting bracket can be removed. Figure 1-9 Release the screw Figure 1-10 Remove the mounting bracket PowerCharge™ Energy Series [32a]...

  • Page 13: Specifications

    OCPP 1.6 Operation Temp. -30 ~ 50 ℃ / -22 ~ 122 ℉ Storage Temp. -40 ~ 70℃ / -40 ~ 158 ℉ Mounting Type Wall mount / Pole mount (optional) Wiring Type NEMA 6-50 Hard-wired PowerCharge™ Energy Series [32a]...
  • Page 14 11.14” x 7.56” x 3.11” Web Portal Management Console Management UL 1998/2231/2594 FCC Part 15B FCC Part 15.247 (WLAN 2.4GHz) FCC Part 27 (AT&T) or Certification FCC Part 27 (Verizon) FCC Part 15.225 (RFID 13.56MHz) Energy Star PowerCharge™ Energy Series [32a]...

  • Page 15: Installation

    The charging station must be implemented equipment grounding through a permanent wiring system or an equipment grounding conductor. Use a wire with a dedicated grounding wire and a ring terminal and connected to the equipment ground terminal block for grounding. PowerCharge™ Energy Series [32a]...

  • Page 16: Tools & Parts Required For Installation

    Tighten #12 Tapping screws Torque Wrench 35 kgf-cm min Commercially Available 3.3 Install the SIM card (for Energy Commercial only) Disassemble top cover 1-1 Loosen the star screws (x5). Figure 3-1 Five screws in the Base Cover position PowerCharge™ Energy Series [32a]...
  • Page 17 User Manual Rev 1.20 2. Find SIM card socket Figure 3-2 Position of SIM card socket 3. Insert SIM card Figure 3-3 SIM card socket and cover Open/Close direction PowerCharge™ Energy Series [32a]...
  • Page 18 User Manual Rev 1.20 3-1. Push down the cover to open SIM card socket. Figure 3-4 Open SIM card socket 3-2. Prepare the SIM card. (Use micro-SIM, 15mm x 12mm.) Figure 3-5 Prepare the SIM card PowerCharge™ Energy Series [32a]...
  • Page 19 3-4. Close the SIM card socket and push the cover toward lock direction to lock the cover. Figure 3-7 Lock SIM card socket cover 3-5. Reassemble the top cover. Please refer to the following torque. SIM card installation is completed. Screw Torque 16 kgf.cm 13.88 lb-in PowerCharge™ Energy Series [32a]...

  • Page 20: Install The Charging Station

    The mounting bracket has ten screw holes. If only two screws be used to fasten the mounting bracket, the screws should pass through the middle two screw holes of the mounting bracket. The other screw holes are reserved for the user. PowerCharge™ Energy Series [32a]...
  • Page 21 2. Mount charging station onto mounting bracket and lock the screw. 2-1. Put the charging station on the mounting bracket. 2-2. Fix charging station on mounting bracket by M4 screw and screw washer. 2-3. Please refer to the following torque. Screw Torque 16 kgf.cm 13.88 lb-in PowerCharge™ Energy Series [32a]...
  • Page 22 Figure 3-11 Screw locking position 3. Plug in the power cord (Residential Only). The outlet should be located at 20-26 inch from the ground. Refer to the installation template to decide where to install the charging station. PowerCharge™ Energy Series [32a]...
  • Page 23 User Manual Rev 1.20 Figure 3-12 Plug in the power cord (Residential Only) PowerCharge™ Energy Series [32a]...

  • Page 24: Input Cord Connection

    2-1 Refer to the following wire specification. Use conductor type other than RHH, RHW and RHW-2 with outer covering. Model Terminal Conductor Rating Intelligent Charger-32A L1, L2, G 8 AWG 90C copper wire Figure 3-15 Copper terminal, heat shrink tube and copper wire. PowerCharge™ Energy Series [32a]...
  • Page 25 3-5. Use the following torque to connect the wire terminal to the terminal block. Screw Torque 16 kgf.cm 13.88 lb-in 3-6. The recommended terminal specifications are as following. Terminal Dimension(mm) ≤ 9.5 4-6.4 Figure 3-16 Dimension of terminal PowerCharge™ Energy Series [32a]...
  • Page 26 3-7. Lock the conduit on the enclosure. Please refer to the following torque. Conduit Torque 1 “ 35 kgf.cm 30.36 lb-in 3-8. Reassemble top cover. Please refer to the following torque. Screw Torque 16 kgf.cm 13.88 lb-in PowerCharge™ Energy Series [32a]...

  • Page 27: Service Wiring

    With a Wye-connected secondary, any two of the legs can be used to provide 208V to the Wall Connector. For example, L1 and L2, or L1 and L3, or L2 and L3. The two used phases must each measure 120V to neutral. Note: A current-carrying neutral is not required. PowerCharge™ Energy Series [32a]...
  • Page 28 “stinger.” Do not use this third line. Caution: Do not use a three-phase delta-connected transformer secondary without a center tap on one leg. No neutral point is available for the required earth ground connection. PowerCharge™ Energy Series [32a]...

  • Page 29: Install The Holster

    2. Fasten the hook on the wall with appropriate screws. 2-1. For finished walls supported by wood studs, use #12 tapping screws (x2). 2-2. The recommend torque is 25 kgf.cm (21.7 lb-in). Figure 3-19 Secure the hook PowerCharge™ Energy Series [32a]...
  • Page 30 User Manual Rev 1.20 3. Make the holster face up and combine with the hook. Figure 3-20 Secure the holster 4. Rotate the holster down completely. Figure 3-21 Rotate the holster PowerCharge™ Energy Series [32a]...
  • Page 31 User Manual Rev 1.20 5. Keep the holster in this state and tighten screws completely. Figure 3-22 Lock screws 6. Place EV charging plug on the holster. charging Figure 3-23 Place EV plug. PowerCharge™ Energy Series [32a]...

  • Page 32: Operations

    Flashing green (Slow): Suspend (Occupying) Blue Flashing Flashing blue (Slow): Charging Red Steady Unrecoverable Fault Red Flashing Recoverable Fault Purple Steady Reserved (from OCPP Service) Yellow Steady Out of Service Yellow Flashing Booting / Firmware Upgrading PowerCharge™ Energy Series [32a]...

  • Page 33: Authorization (For Energy Commercial Only)

    The EVSE SHALL only supply energy after authorization. 4.2.2 Local Authorization Description: • To improve the experience for users, the EVSE MAY support local authorization when EVSE is offline, and faster authorization response time when communication between charging station and network is slow. PowerCharge™ Energy Series [32a]...

  • Page 34: Charging An Electric Vehicle (Ev)

    1. Unplug any time (disconnect the charging plug from EV to stop charging session) 2. Session ended (please return the connector to the holster) 4.4.1 Interrupt charging Please refer to STOP CHARGING section for more information. PowerCharge™ Energy Series [32a]...

  • Page 35: Power Outage Recovery

    • Ensure the power cable is stored on the charge point after use to avoid damage. • If the power cable or the charging plug is damaged, please contact PowerCharge™ Customer Support at (585) 533-4085. 4.6 Customer support Please contact PowerCharge™ directly for technical support.

This manual is also suitable for:

Energy e20-sweEnergy e20-swcEnergy e20-swp

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