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Emerson Rosemount 470XA Quick Start Manual
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Emerson Rosemount 470XA Quick Start Manual

Emerson Rosemount 470XA Quick Start Manual

Gas chromatograph
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Quick Start Guide
MS-00825-0100-0470, Rev AB
November 2023
Rosemount 470XA Gas
Chromatograph

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Summary of Contents for Emerson Rosemount 470XA

  • Page 1 Quick Start Guide MS-00825-0100-0470, Rev AB November 2023 Rosemount 470XA Gas Chromatograph...
  • Page 2 Quick Start Guide November 2023 Notice EMERSON (“SELLER”) SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS IN THIS MANUAL OR OMISSIONS FROM THIS MANUAL. SELLER MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WITH RESPECT TO THIS MANUAL AND, IN NO EVENT, SHALL SELLER BE LIABLE FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, ETC.
  • Page 3 November 2023 Quick Start Guide 2. LIMITATION OF REMEDY AND LIABILITY: SELLER SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DELAY IN PERFORMANCE. THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF WARRANTY HEREUNDER SHALL BE LIMITED TO REPAIR, CORRECTION, REPLACEMENT, OR REFUND OF PURCHASE PRICE UNDER THE LIMITED WARRANTY CLAUSE IN SECTION 1 HEREIN.
  • Page 4 Only use service connections when the atmosphere is known to be safe.  WARNING This device is heavy equipment. Two people are required to move the device. Failure to observe this warning may cause serious injury to personnel. Observe all proper lifting methods as defined by your site operating procedures. Rosemount 470XA...
  • Page 5 The analyzer electronics and oven assembly, when housed inside a purged enclosure, meet the certifications and classifications identified in the Specifications section of the Product Data Sheet, which is located on the Emerson website: Emerson.com. Waste disposal Do not dispose of measuring tools into household waste.
  • Page 6 Quick Start Guide November 2023 Rosemount 470XA...
  • Page 7 November 2023 Quick Start Guide 1  Cybersecurity recommendations for Rosemount XA gas chromatograph (GC) and MON2020 users Install XA GC in a secure environment with physical protection • Install the XA GC in a secure environment with physical protection. • Scan the USB shipped with the XA GC with anti-virus software before use.
  • Page 8 Check integrity for distributed binaries • A hash value will be provided for some software/firmware files distributed by Emerson GC, so that the user can verify the integrity of the file. • The hashing algorithm SHA-256 is used for calculating the hash value of the binary file.
  • Page 9 November 2023 Quick Start Guide • There are many programs for calculating the SHA-256 hash including Windows Command Prompt, Windows PowerShell, and third-party software (such as Hash Tool). The user can use a program of choice to calculate the SHA-256 hash value of the downloaded file and compare it to the value specified on the download page.
  • Page 10 Observe all proper lifting methods as defined by your site operating procedures. The device weighs 50 lb. (23 kg) without the sample system. Carefully open and remove the device from the packing crate. If necessary, ask for assistance. Rosemount 470XA...
  • Page 11 November 2023 Quick Start Guide Figure 2-1: Rosemount 470XA A. Not a lift point NOTICE Equipment damage Lifting the device by the flow panel may cause damage to the equipment. Quick Start Guide...
  • Page 12 Inspect the equipment for damage that may have been incurred during shipment. If any parts or assemblies appear to have been damaged: Procedure 1. File a claim with the carrier. 2. Take photos of the damaged area(s). 3. Contact your local Emerson sales representative. Rosemount 470XA...
  • Page 13 November 2023 Quick Start Guide 2.3  Mounting the gas chromatograph (GC) You can install the Rosemount 470XA using one of the following options: • Wall mount • Pole mount Note Remove the caps from the atmospheric vent before mounting the Check the packing slip or the GC’s sales order to learn which mounting hardware was selected for it.
  • Page 14 Quick Start Guide November 2023 2.3.1  Dimensions Figure 2-2: Rosemount 470XA dimensions Dimensions are in millimeters with inches in brackets. Rosemount 470XA...
  • Page 15 November 2023 Quick Start Guide Figure 2-3: 470XA dimensions collapsed Dimensions are in millimeters with inches in brackets. Quick Start Guide...
  • Page 16 Figure 2-4: Pole and floor stand mounting dimensions Dimensions are in millimeters with inches in brackets.. Mount the gas chromatograph (GC) to a pole Procedure 1. Anchor the pole mount base to the foundation with a 4½-in. or ¾-in. cement anchor. Rosemount 470XA...
  • Page 17 November 2023 Quick Start Guide 2. Slide the U-bolt plastic inserts onto the pole and place the lower clamp approximately 40 in. (1 m) from the ground and the upper clamp 10¾-in. (275.6 mm) above the lower clamp. A. U-bolt plastic inserts Quick Start Guide...
  • Page 18 Quick Start Guide November 2023 3. Slide the two U-bolts into the plastic inserts. A. U-bolts Rosemount 470XA...
  • Page 19 November 2023 Quick Start Guide 4. Attach the mounting bracket to the pole by matching the bracket’s mounting holes to the prongs of the pipe clamps. 5. Tighten the nuts onto the prongs. The mounting bracket should be firmly attached to the pole. 2.3.3 ...
  • Page 20 50 lb. (23 kg). Wall anchors are not included in the mounting kit. Figure 2-6: Wall mounting dimensions Dimensions are in millimeters with inches in brackets. Mount the bracket to a wall Prerequisites The wall must be able to hold approximately 50 lb. (23 kg). Rosemount 470XA...
  • Page 21 November 2023 Quick Start Guide Procedure 1. Install four threaded wall anchors according to the dimensions of the gas chromatograph (GC). Use the bracket as a guide to locate the anchors correctly before drilling the holes. The threads of the anchors should protrude from the wall by 1½...
  • Page 22 Note Mount the SCS to the GC before mounting the GC to a wall or pole. Figure 2-7: Sample conditioning system Prerequisites Make sure the mounting bracket is mounted to the wall or pole before beginning this procedure. Rosemount 470XA...
  • Page 23 November 2023 Quick Start Guide Procedure 1. Use the four M8 x 1.25 x 18 mounting bolts (included with the SCS) to secure the SCS to the back of the GC. Figure 2-8: Securing SCS to GC Leave about .3 in. (7.8 mm) between the SCS and each washer. Quick Start Guide...
  • Page 24 Quick Start Guide November 2023 Figure 2-9: Mounting bolt dimensions Dimensions are in millimeters with inches in brackets. A. SCS Rosemount 470XA...
  • Page 25 November 2023 Quick Start Guide 2. Mount the GC to the bracket, so that the SCS is between the back of the GC and the bracket. Figure 2-10: SCS mounted to the GC and bracket Quick Start Guide...
  • Page 26 Quick Start Guide November 2023 Figure 2-11: SCS mounted to the side of the GC Rosemount 470XA...
  • Page 27 November 2023 Quick Start Guide Figure 2-12: SCS mounted to the bottom of the GC Quick Start Guide...
  • Page 28 Tighten these two bolts by hand so that they secure the GC in place. 4. One at a time, remove the top bolts, put on the washers, and screw the bolts into the back of the GC and hand tighten. Rosemount 470XA...
  • Page 29 November 2023 Quick Start Guide 2.6  Connect tubing Figure 2-13: Tubing and vents A. Measure vent B. Sample vent C. Actuation vent D. Sample 1 E. Sample 2 F. Sample 3 G. Calibration/sample gas connection H. Actuation gas connection I. Carrier gas connection J.
  • Page 30  WARNING High pressures may damage the analyzer and cause an unsafe environment. If using helium, regulate the carrier gas to 90 psig (6.2 barg). If using hydrogen, regulate the carrier gas to 60 psig (4.1 barg). Rosemount 470XA...
  • Page 31 November 2023 Quick Start Guide Use a dual-stage regulator to ensure the outlet pressure will not change with changes in the bottle pressure. Use stainless steel diaphragms to avoid contaminating the analytical oven. 3. Use ⅛-in. stainless steel tubing that is clean and free of grease to connect from the carrier gas bottle manifold to the side sample panel carrier input fitting.
  • Page 32 Table 2-3: Ideal calibration gas component concentrations Component Recommended concentration Methane 89.57% Ethane 5.0% Propane 1.0% i-butane 0.3% Rosemount 470XA...
  • Page 33 November 2023 Quick Start Guide Table 2-3: Ideal calibration gas component concentrations (continued) Component Recommended concentration n-butane 0.3% 2.2 dimethyl butane 0.015% neo-pentane 0.1% iso-pentane 0.1% n-pentane 0.1% n-hexane 0.015% Nitrogen 2.5% Carbon dioxide 1.0% When dimethyl butane (2.2 concentration) is present, add it to the n-hexane concentration in the C6+ calibration concentration.
  • Page 34 Install a minimum of one filter to remove solid particles. Most applications require fine-element filters upstream of the GC. The recommended sampling system includes a 2-micron filter. — Use ceramic or porous metallic type filters. Do not use cork or felt filters. Rosemount 470XA...
  • Page 35 November 2023 Quick Start Guide Note Install the probe/regulator first, immediately followed by the coalescing filter and then the membrane filter. • Pressure regulators and flow controllers — Use stainless steel wetted materials. — Make sure regulators and controllers are rated for sample pressure and temperature.
  • Page 36 2.11  Electrical connections The Rosemount 470XA has three cable entries for wiring.  WARNING Wiring It is the customer's responsibility to ensure that all wiring conforms to the local electrical codes or regulations.
  • Page 37 (GC) is CSA-certified, then Emerson will ship a certified M32-to-¾-in. conduit adapter and ¾-in. certified plugs with your GC. If your GC is ATEX/IECeX-certified, then Emerson will ship M32-certified plugs with your GC. The maximum wire size for all of the GC's terminals is 12 AWG or 4 .
  • Page 38 Quick Start Guide November 2023 (continued) Table 2-4: Terminal boards Terminal block Connects to Image number Discrete output COM1 port (RS-232) Ethernet 2 Power Rosemount 470XA...
  • Page 39 November 2023 Quick Start Guide (continued) Table 2-4: Terminal boards Terminal block Connects to Image number COM2 port (RS-232) TB10 Analog outputs (2) Quick Start Guide...
  • Page 40 Quick Start Guide November 2023 2.12  Connecting to Ethernet ports The Rosemount 470XA has two Ethernet ports that can be configured with unique Internet protocol (IP) addresses, subnet masks, and gateway addresses. Figure 2-14: Ethernet ports on the backplane A. Ethernet 2 •...
  • Page 41 November 2023 Quick Start Guide • Ethernet port 2 is a field terminated port primarily intended for connection to supervisory systems or other Ethernet enabled devices. • Both ports can be used for Modbus TCP communication and ® communication to the MON2020 configuration and diagnostics software.
  • Page 42 (Auto-MDIX) technology and either an Ethernet cable of at least CAT 5 or an Ethernet Crossover Cable of at least CAT 5. Note The GC can be connected (or remain connected) to the local network on TB11 on the backplane while the DHCP feature is being used. Rosemount 470XA...
  • Page 43 November 2023 Quick Start Guide Procedure 1. Plug one end of the Ethernet cable into the PC's Ethernet port and the other end into the GC's RJ-45 socket on J22 on the backplane. 2. Locate the set of switches at SW1, directly beneath the Ethernet port on the back plane.
  • Page 44 Quick Start Guide November 2023 d) In the Connection list box, select Internet Protocol (TCP/ IPv4). e) Click Properties. The Internet Protocol Version 4 (TCP/IP) Properties dialog opens. Rosemount 470XA...
  • Page 45 November 2023 Quick Start Guide f) To configure the PC to accept IP addresses issued from the GC, select the Obtain an IP address automatically and Obtain DNS server address automatically radio buttons. g) Click OK to save the changes and to close the Internet Protocol Version 4 (TCP/IP) Properties dialog.
  • Page 46 You can configure the discrete digital input to trigger alarms, change the stream sequence, or perform other functions. The input is optically isolated and can accept either a contact closure such as a pressure switch or a DC voltage signal between 5 and 30 Vdc at 1 Amp. Rosemount 470XA...
  • Page 47 November 2023 Quick Start Guide Figure 2-17: Wiring for a digital input connected to a contact closure device A. 470XA digital input B. External device contact closure Figure 2-18: Wiring for a digital input connected to a voltage output device such as a flow computer A.
  • Page 48 H S analyzer. The analog input is optically isolated and requires external loop power. Figure 2-20: Analog input wiring with an external power supply and a loop-powered transmitter A. Analog input B. Transmitter C. Power supply D. Ground Rosemount 470XA...
  • Page 49 Quick Start Guide 2.13.4  Analog outputs The Rosemount 470XA has two analog outputs. Each analog output can be used to transmit a gas chromatograph (GC) variable, such as an energy value or a component concentration, as a 4 to 20 mA signal.
  • Page 50 Provide the gas chromatograph (GC) with a 5-amp circuit breaker for protection. • The Rosemount 470XA requires at least 21 Vdc at the terminals on the backplane to operate correctly. When wiring for DC power connections, account for the voltage drop due to the cable's resistance.
  • Page 51 November 2023 Quick Start Guide  WARNING To enable servicing in a potentially flammable or explosive atmosphere, install an electrical power cut-off on the GC power connection outside of the hazardous area. Quick Start Guide...
  • Page 52 • A single-point ground must be connected to a copper-clad, 10-ft. long, ¾-in. diameter (3 m long, 19.1 mm diameter) steel rod, which is buried, full-length, vertically into the soil as close to the equipment as is practical. Rosemount 470XA...
  • Page 53 November 2023 Quick Start Guide NOTICE The grounding rod is not furnished. • Resistance between the copper-clad steel ground rod and the earth ground must not exceed 25 Ohms. • On ATEX-certified units, the external ground lug must be connected to the customer’s protective ground system via 9 AWG (6 mm ) ground wire.
  • Page 54 4. Leak check the lines from the actuation gas bottle to the gas chromatograph (GC). 5. Back off the bottle regulator for the carrier gas, so that when you open the bottle valve no pressure is applied. 6. Open the carrier gas bottle valve. Rosemount 470XA...
  • Page 55 November 2023 Quick Start Guide 7. Slowly increase the regulated pressure. • If using helium as carrier gas, increase the pressure to 90 psig (6.2 barg). • If using hydrogen as carrier gas, increase the pressure to 60 psig (4.1 barg). 8.
  • Page 56 After you log in for the first time, make sure to change your password. 4. Confirm that the alarm that was triggered was the Heater 1 Out Of Range alarm. Other possible alarms are the GC Idle alarm, Carrier Pressure Low alarm, and the Power Failure alarm. Rosemount 470XA...
  • Page 57 November 2023 Quick Start Guide Note If the Current Alarms screen displays the Carrier Pressure Low alarm, confirm that the carrier gas supply is on and that the pressure regulator is set to 90 psig (6.2 barg). If the alarm persists, see Troubleshooting. Because this is the first time that the GC has been turned on, you can ignore the other alarms.
  • Page 58 Parity The error checking mode for the parity bit in ASCII mode messages. This can be set to either for ASCII EVEN mode communications and must match the host device's settings. Set to for RTU mode communications. NONE Rosemount 470XA...
  • Page 59 November 2023 Quick Start Guide (continued) Table 2-7: Communication settings Communication Configuration description type MAP file The Modbus address map. By default, this is set to SIM_2251, which is the most common communication mapping for flow computer to GC communications. Refer to the Rosemount MON2020 Software for Gas Chromatographs Manual to learn...
  • Page 60 ISO Version (Only if ISO or GPA & ISO was selected as Calculation Method). Options are: • ISO 6976: 2016 • ISO 6876: 1995 c) Base Pressure Units. Options are: • PSIA • BarA • d) GPA Calculation Units. Options are: • U.S. • S.I. Rosemount 470XA...
  • Page 61 November 2023 Quick Start Guide e) GPA Pressure Display (Only if GPA or GPA & ISO was selected as a Calculation Method). If you select U.S. units, PSIG is the default unit. If you select S.I. units, options are kPaG or BarG. f) ISO Pressure Display (Only if ISO or GPA &...
  • Page 62 Auto: Check the box to automatically run at designated time. If the box is unchecked, you need to perform a manual calibration or validation. By default, the box is checked for calibration and unchecked for validation. 12. Enter the C6+ splits. Rosemount 470XA...
  • Page 63 November 2023 Quick Start Guide The GC assumes a ratio of heavy hydrocarbon components is used for the C6+ value. By default, there are four pre-defined ratios: • C6+ 47/35/17 • C6+ GPA 2261-99 • C6+ 57/28/14 • C6+ 50/50/0 There is also a user defined option. Select the desired split and press Enter to continue.
  • Page 64 The GC runs the number of calibration cycles as entered during configure stream usage. If alarms are generated, the Startup Assistant halts until the alarms are cleared. If no alarms sound, the setup of the 470XA is complete. Rosemount 470XA...
  • Page 65 Certifications Table 3-1: ATEX certifications Certification Description Manufacturer Emerson Houston, TX, USA Product Rosemount 470XA Gas Chromatograph Certificate number CSACa 23ATEX1001 Certification code Ex db IIB+H2 T6 Gb Ambient range Ta = -20 °C to +60 °C Serial number Device dependent...
  • Page 66 It is the responsibility of the end user to ensure that any cables connected to this device are capable of withstanding a temperature of at least 176 °F (80 °C).  WARNING Seal Install a seal within 2 in. (51 mm) of the enclosure. Rosemount 470XA...
  • Page 67 November 2023 Quick Start Guide  WARNING Safety protection Failure to follow this warning may compromise the product's safety protection method and void the product certification. If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. Repairs or alterations are not permitted on any flameproof paths, features, or joints.
  • Page 68 2023 Emerson. All rights reserved. Emerson Terms and Conditions of Sale are available upon request. The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount is a mark of one of the Emerson family of companies. All other marks are the property of their respective owners.