Sharp R-220EW Service Manual page 25

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CAUTION: 1. DISCONNECT OVEN FROM POWER SUP-
PLY BEFORE REMOVING OUTER CASE.
2. DISCHARGE THE HIGH VOLTAGE CA-
PACITOR BEFORE TOUCHING ANY OVEN
COMPONENTS OR WIRING.
1. Disconnect the power supply cord and remove outer case.
2. Open the oven door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the wire leads from magnetron.
5. Remove the three (3) screws holding the magnetron to
the waveguide.
(HIGH VOLTAGE CAPACITOR AND HIGH VOLTAGE RECTIFIER ASSEMBLY)
To remove the components, proceed as follows.
1. Disconnect the power supply cord and remove outer case.
2. Open the oven door and block it open.
3. Discharge high voltage capacitor.
4. Remove one (1) screw holding capacitor holder to rear
cabinet.
5. Disconnect the H.V. wire of the H.V. rectifier assembly
from the magnetron.
6. Disconnect the filament lead of the power transformer
from the H.V. capacitor.
7. Remove one (1) screw holding ground side terminal of
high voltage rectifier assembly, and remove capacitor
holder.
1. Disconnect the power supply cord and remove outer
case.
2. Open the oven door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the wire leads (main wire harness and H.V.
wire) from power transformer.
5. Disconnect the lead from magnetron filament.
6. Disconnect the lead of the power transformer from high
voltage capacitor.
7. Remove the two (2) screws holding the transformer to
bottom plate from below.
8. Remove the two (2) screws holding the transformer to
bottom plate from above.
9. Remove the transformer.
OVEN LAMP AND LAMP SOCKET REMOVAL (for Jan. 2001 production)
1. Disconnect the power supply cord and remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Pull the wire leads from the oven lamp socket by
pushing the terminal hole of the oven lamp socket with
the flat type small screw driver.
5. Tear the cushion from the light mount plate.
6. Bend the tab of the light mount plate holding the oven.
7. Lift up the oven lamp socket.
8. Now, the oven lamp socket is free.
MAGNETRON REMOVAL
HIGH VOLTAGE COMPONENTS REMOVAL
POWER TRANSFORMER REMOVAL
NOTE: When replacing the outer case, the 2 special
Torx screws must be reinstalled in the same
locations.
6. Remove the magnetron from waveguide.
7. Now, the magnetron is free.
CAUTION: WHEN REPLACING THE MAGNETRON, BE
SURE THE R.F. GASKET IS IN PLACE AND
THE MAGNETRON MOUNTING SCREWS
ARE TIGHTENED SECURELY.
8. Disconnect all the leads and terminals of high voltage
rectifier assembly from high voltage capacitor.
9. Now the H.V. rectifier assembly and H.V. capacitor
should be free.
CAUTION: WHEN REPLACING HIGH VOLTAGE RECTI-
FIER ASSEMBLY, ENSURE THAT THE CATH-
ODE (GROUND) CONNECTION IS SE-
CURELY FIXED TO THE CAPACITOR
HOLDER WITH A GROUNDING SCREW.
CAUTION: DO NOT REPLACE ONLY HIGH VOLTAGE
RECTIFIER. WHEN REPLACING IT, RE-
PLACE HIGH VOLTAGE RECTIFIER ASSEM-
BLY.
10.Now the power transformer is free.
Re-install
1. Rest transformer on the bottom plate with its primary
terminals toward the oven face plate.
2. Secure transformer with two (2) screws to the bottom
plate from above.
3. Secure transformer with two (2) screws to the bottom
plate from below.
4. Re-connect wire leads (primary and high voltage) and
filament leads to the power transformer, magnetron and
high voltage capacitor, referring to "Pictorial Diagram".
5. Re-install outer case and check that the oven is operating
properly.
Terminal
Wire lead
Figure C-1. Oven lamp socket
23
Oven lamp
socket
Terminal hole
Flat type small
screw driver
R-220EW
R-230EK
R-230EW

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