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Komatsu PC200LL-7L Operation & Maintenance Manual
Komatsu PC200LL-7L Operation & Maintenance Manual

Komatsu PC200LL-7L Operation & Maintenance Manual

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Operation & Maintenance
Manual
PC200LL
PC220LL
HYDRAULIC EXCAVATOR
SERIAL NUMBERS
ENGINE
This material is proprietary to Komatsu America Corp. and is not to be reproduced, used, or disclosed except in
accordance with written authorization from Komatsu America Corp.
It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make
changes or improvements at any time without incurring any obligation to install such changes on products sold
previously.
Due to this continuous program of research and development, revisions may be made to this publication. It is
recommended that customers contact their distributor for information on the latest revision.
March 2016
-7L
-7L
PC200LL-7L A86001
PC220LL-7L A86001
6D102E-2
Copyright 2016 Komatsu
Printed in U.S.A.
Komatsu America Corp.
CEAM014401
and up
and up

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Summary of Contents for Komatsu PC200LL-7L

  • Page 1 6D102E-2 ENGINE This material is proprietary to Komatsu America Corp. and is not to be reproduced, used, or disclosed except in accordance with written authorization from Komatsu America Corp. It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make changes or improvements at any time without incurring any obligation to install such changes on products sold previously.
  • Page 2 Find manuals at https://best-manuals.com...
  • Page 3 Komatsu warrants to the ultimate purchaser and each subsequent purchaser that the engine is designed, built and equipped so as to conform, at the time of sale by Komatsu, with all U.S. Federal emission regulations applicable at the time of manufacture and that it is free from defects in workmanship or material which would cause it not to meet these regulations within five years or 3,000 hours of operation, whichever occurs first, as measured from the date of delivery of the engine to the ultimate purchaser.
  • Page 4 Find manuals at https://best-manuals.com...
  • Page 5 INTRODUCTION PC200/220LL-7L Find manuals at https://best-manuals.com...
  • Page 6 If this manual has been lost or has become dirty and cannot be read, request a replacement manual immediately from Komatsu or your Komatsu distributor. If you sell the machine, be sure to give this manual to the new owners together with the machine.
  • Page 7 Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual.
  • Page 8 The precautions given in this manual for operating, maintenance, and safety procedures are only those that apply when this product is used for the specified purpose. If the machine is used for a purpose that is not listed in this manual, Komatsu cannot bear any responsibility for safety.
  • Page 9 INTRODUCTION PRODUCT INFORMATION When requesting service or ordering replacement parts, please inform your Komatsu distributor of the following items. MACHINE SERIAL NUMBER PLATE AND ITS LOCATION On the bottom right of the operator's cab ENGINE SERIAL NUMBER PLATE AND ITS LOCATION On the top of the No.1 cylinder head cover (The EPA auxiliary nameplate is on the top of the No.
  • Page 10 INTRODUCTION SERVICE METER LOCATION On top of the machine monitor. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR Machine serial No. Engine serial No. Distributor name Address Service Personal Phone/Fax PC200/220LL-7L Find manuals at https://best-manuals.com...
  • Page 11 INTRODUCTION TABLE OF CONTENTS INTRODUCTION FOREWORD ..............0-2 SAFETY INFORMATION .
  • Page 12 INTRODUCTION ATTACHMENT INSTALLATION ..........1-20 ATTACHMENT COMBINATIONS .
  • Page 13 INTRODUCTION SAFETY RULES FOR HIGH-PRESSURE OIL ........1-40 SAFETY HANDLING HIGH-PRESSURE HOSES .
  • Page 14 INTRODUCTION CIGARETTE LIGHTER ........... . . 2-32 SWING LOCK SWITCH .
  • Page 15 INTRODUCTION CHECKS BEFORE STARTING ..........2-71 ADJUSTMENTS BEFORE OPERATION .
  • Page 16 KOMATSU GENUINE REPLACEMENT PARTS ........
  • Page 17 KOMATSU GENUINE LUBRICANTS ........
  • Page 18 INTRODUCTION CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID ..... . . 3-29 CHECK AND ADJUST AIR CONDITIONER ........3-30 CLEANING CAB FLOOR .
  • Page 19 PC200LL-7L ........
  • Page 20 INTRODUCTION MEMORANDUM 0-16 PC200/220LL-7L...
  • Page 21 SAFETY Please read and make sure that you fully understand precautions described in this manual and the safety labels on the machine. When operating or servicing the machine, always follow these precautions strictly. This safety section also contains precautions for optional equipment and attachments.
  • Page 22 If the labels are damaged, lost, or cannot be read properly, replace them with new ones. For details of the part numbers for the labels, see this manual or the actual label, and place an order with Komatsu distributor. POSITION FOR ATTACHING SAFETY LABELS...
  • Page 23 Read manual and labels before operation and maintenance. Follow instructions and warnings in manual and in labels on machine. Keep manual in machine cab near operator. Contact Komatsu distributor for a replacement manual. Precautions for before operation........09802-03000 To prevent SEVERE INJURY or DEATH, do the following before moving machine or its attachments: ●...
  • Page 24 SAFETY Warnings for high voltage..........09801-03002 Hazardous voltage hazard. Serious injury or death can occur if machine or attachments are not kept safe distance away from electric lines. Warnings when opening front window.......09839-03000 To open or close the front or ceiling window, never stand up from the operator’s seat before throwing the safety lock lever to the LOCK position.
  • Page 25 Turning lubricator further could cause lubricator and grease to fly off and hurt you. See manual for adjustment instructions. ● When loosening track shoe, if it does not loosen after turning lubricator ONE TURN, ask Komatsu dealer or distributor to disassemble. PC200/220LL-7L...
  • Page 26 SAFETY 11. Precautions when handling cable........09808-03000 Improper use of booster cables and battery cables can cause an explosion resulting in serious injury or death. ● Follow instructions in manual when using booster cables and battery cables. 12. Stop rotation when performing testing and adjusting..09667-03001 While engine is running: 1.
  • Page 27 SAFETY 15. Roll-over precautions............09805-13000 NEVER be on this hood. 16. Prohibited to enter within swing range......09133-23000 Keep off swing area 17. Precautions when handling battery........09664-30082 EXPLOSIVE GASES Cigarettes, flames or sparks could cause battery to explode. Always shield eyes and face from battery. DO not charge or use booster cables or adjust post connections without proper instruction and training.
  • Page 28 SAFETY UNIQUE SAFETY DECALS FOR LOG LOADER AND ROAD BUILDER EXCAVATORS PC200/220LL-7L...
  • Page 29 SAFETY PC200/220LL-7L...
  • Page 30 SAFETY FOPS plate................09620-F2000 TOPS plate................09620-C2000 Cab tilt battery power-disconnect........207-00-A8210 1-10 PC200/220LL-7L...
  • Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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Pc220ll-7lA86001