Summary of Contents for COSMO Bully UL Series
- Page 1 ROTARY HOES UL - SERIES UL36 (90cm) - UL48 (120cm) - UL60 (150cm) OPERATOR'S AND PARTS MANUAL OM1121-21EN-011_AUG_19...
- Page 2 Congratulation for purchasing your new COSMO BULLY Rotary Hoe! This rotary hoe has been designed and manufactured following all safety and quality requirements needed for a safe and satisfactory use over time. A careful reading of this manual will permit you to familiarize with your new equipment and will provide you all the tools needed to use it safely.
- Page 3 RIGHT-HAND AND LEFT-HAND sides are determined by watching from the tractor side. Sometime in the future your Rotary Hoe may need new parts to replace those are worn or broken. If so, go to nearest COSMO BULLY dealer and provide him the model and part number.
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Page 4: Table Of Contents
Contents ABOUT THIS MANUAL ........................1 INTRODUCTION ..........................1 2.1. ROTARY HOE IDENTIFICATION ........................1 2.2. INTENDED USE .............................. 1 2.3. MAIN PARTS DESCRIPTION ........................... 2 2.4. ROTARY HOE SPECIFICATIONS ........................3 SAFETY ..............................4 3.1. GENERAL SAFETY INSTRUCTION ........................4 3.2. -
Page 5: About This Manual
U-Series UL Rotary Rotary Hoes 1. ABOUT THIS MANUAL The operator must read the manual for a correct understanding of the hazards that may present when operating the Rotary Hoe, as well as for obtain optimum performance from the machine. The manual is part of the machine, it must be kept in good condition and remain with the machine even in case of resale, until its demolition. -
Page 6: Main Partsdescription
U-Series UL Rotary Rotary Hoes Hitch Category: 3-point Cat. I standard, Compatible Quick Hitch I cat. ASAE PTO: 540 RPM, 6-spline, 1 3/8 Z6 Horsepower: As per given in Technical Specification Sheet DANGER Any use of the machine other than the intended use is non-intended use and is to be considered as unauthorized and dangerous. -
Page 7: Rotary Hoe Specifications
U-Series UL Rotary Rotary Hoes 2.4. ROTARY HOE SPECIFICATIONS ROTARY HOE MODEL UL36 UL48 UL60 Overall dimensions 1035 x 805 x 600 1340 x 805 x 600 1645 x 805 x 600 36'' 48'' 60'' Tilling width Recommended 15-25 20-35 25-40 Tractor HP range Cat. -
Page 8: Safety
U-Series UL Rotary Rotary Hoes 3. SAFETY Proper use of equipment, a strict observance of the safety messages listed below and application of all reasonable practices to avoid any risks, prevents accidents or injury, allows the machine to work better and longer, and minimize the failures. The manufacturer assumes no liability for any damage resulting from not applying the behavioral rules indicated into the manual. -
Page 9: Equipment Safety Instructions
U-Series UL Rotary Rotary Hoes DANGER Do not operate the implement when tired, not in good condition or under the influence of alcohol or drugs. CAUTION If the use of the machine is required at night or in conditions of reduced visibility, use the lighting system of the tractor and possibly an auxiliary lighting system. -
Page 10: Operating Safety Instructions
U-Series UL Rotary Rotary Hoes WARNING Before engaging the tractor PTO, make sure the tractor PTO speed is set as required for the Rotary Hoe (540 rpm). Do not over speed PTO or machine breakage may result. DANGER Do not operate the Rotary Hoe if the driveshaft is damaged. The driveshaft could be subject to breakage during operation, causing serious injury or death. -
Page 11: Transporting Safety Instructions
U-Series UL Rotary Rotary Hoes DANGER The PTO shields of tractor and implement side, the driveshaft shielding and the driveshaft retaining chains must be properly installed and in good condition, to avoid risk of entanglement with serious injury or death. DANGER Before engaging the PTO of the tractor, always make sure that the drive shaft is mounted in the correct direction, and that its clamping elements are properly connected both to tractor side and to... -
Page 12: Maintenance Safety Instructions
U-Series UL Rotary Rotary Hoes WARNING When turning, use extreme care and reduce tractor speed. WARNING Do not operate the tractor with weak or faulty brakes or worn tires. CAUTION Always use tractor lighting system and auxiliary lighting system for an adequate warning to operators of other vehicles, especially when transporting at night or in conditions of reduced visibility. -
Page 13: Safety Labels
U-Series UL Rotary Rotary Hoes WARNING Make sure all parked machines are on a hard, level surface and engage all safety devices. CAUTION Place support blocks under Rotary Hoe as needed to prevent unit from tipping over onto a child and/or an adult. - Page 14 U-Series UL Rotary Rotary Hoes...
- Page 15 U-Series UL Rotary Rotary Hoes SPARE DESCRIPTION DECALS CODE WARNING: ALWAYS READ D1090 THE OPERATOR MANUAL MAINTENANCE:TURN OFF D1038 TRACTOR& REMOVE KEY THROWN OR FYING D1095 OBJECTS HAZARD ROTATING KNIVES, LOWER D1096 LIMBS HAZARD D1078 HAND HAZARD D1079 ROTATING GEARS...
- Page 16 U-Series UL Rotary Rotary Hoes CRUSHING HAZARD BY LINK D1097 LIFTING IMPLEMENT INPUT D1098 DRIVELINE TRACTOR PTO RPM & D1099 ROTATION DIRECTION FINGERS/HANDS CRUSHING D1122 HAZARD D1082 SAFETY EQUIPMENT D1007 OIL FILLING PLUG – NEW D1008 GREASE – NEW...
- Page 17 U-Series UL Rotary Rotary Hoes D1009 OIL DRAIN PLUG D1006 MAINTAIN OIL LEVEL D1083 LIFTING HOOK JOINT MAINTENANCE GUIDE (U D1104 SERIES) CE LOGO (For CE D1108 Machines only)
- Page 18 U-Series UL Rotary Rotary Hoes D1092 DO NOT RIDE ON PLATFORM, KEEP DISTANCE...
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Page 19: Set Up
U-Series UL Rotary Rotary Hoes 4. SET UP The Rotary Hoe is delivered fully assembled and equipped with a driveshaft with torque limiter (clutch discs) and related operating manual. When the machine is delivered, check that there is no damage to the Rotary Hoe or driveshaft. In case of damage or missing parts immediately notify the manufacturer or your dealer. -
Page 20: Connecting To The Tractor
U-Series UL Rotary Rotary Hoes If this does not occur, proceed as follows for each of the two clevises: remove the U-bolt and the clevis from the square tube; invert the clevis orientation and reposition it on the square tube at distance of 13 7/16'' from the center of Rotary Hoe PTO. -
Page 21: Driveline Installation
U-Series UL Rotary Rotary Hoes 4.3 DRIVELINE INSTALLATION Before installing the driveshaft, the operator must read the manuals of driveshaft and tractor, checking that the rpm and direction of rotation of the tractor PTO match those of the Rotary Hoe. If the direction of rotation of the PTO tractor does not match that of the Rotary Hoe, contact the manufacturer or your dealer. -
Page 22: Tractor-Rotary Hoe Stability
U-Series UL Rotary Rotary Hoes A driveshaft too long may cause structural damages to the tractor and machine. If the driveshaft is too long, it may be adapted by removing it and shortening the tubes according to the instructions provided by the manufacturer in its use and maintenance manual. A driveshaft too short can cause disengage of the tubes during operation, with severe hazard for the operator and structural damage to the tractor and machine. -
Page 23: Operating
U-Series UL Rotary Rotary Hoes CAUTION Check the lifting capacity and stability of the tractor and, if necessary, applying the front ballast. To determine the appropriate characteristics of the ballast, refer to the manual of the tractor. 5. OPERATING Before operating the Rotary Hoe, make sure you have read and understood the operating manuals of the Rotary Hoe, tractor and PTO shaft, and followed what is described in the section "Set Up". -
Page 24: Operating Instructions
U-Series UL Rotary Rotary Hoes Before the start up and before each use, make the following checks on the operating area identified for tillage: check that area is clear of foreign objects (rocks, branches or debris). Remove any obstacle and visibly highlight obstacles that cannot be eliminated (e.g. -
Page 25: Adjustments
U-Series UL Rotary Rotary Hoes ignition key. Repair any damages immediately, and make sure rotor and blades are in good condition before restarting operation; avoid friction clutch overheating caused by too long or too frequent slipping of the clutch, since this can damage the friction plates and clutch parts. - Page 26 U-Series UL Rotary Rotary Hoes An adjustment can be done, however, when the clutch slipping is too frequent, which means that the calibration is too low. In this case, the tightening of nuts over the compressed springs will give an increase in torque transmissible.
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Page 27: Stopping And Disconnection
U-Series UL Rotary Rotary Hoes When finished, verify that both skids are at same level, and check if the front of the Rotary Hoe is leveled to the back, when lowered to the ground. Adjust with the 3-point top link if necessary. REAR BOARDADJUSTMENT The U-Series Rotary Hoes are equipped with a rear board with chain. -
Page 28: Trasporting
U-Series UL Rotary Rotary Hoes shut down the engine and remove the key before exiting the tractor; do the cleaning and maintenance required to make the machine ready for later use (see Section Maintenance). WARNING Never leave the tractor unattended with the implement in the lifted position. To disconnect the Rotary Hoe from the tractor (e.g. -
Page 29: Maintenance
U-Series UL Rotary Rotary Hoes 6 MAINTENANCE Proper and regular maintenance ensures a long life of the equipment, avoids failures and saves time and repair costs. Periodic inspections and maintenance operations described in this section must be performed by operator in the times and terms prescribed. Failure to comply with maintenance prescriptions can compromise the functioning and duration of the machine, and consequently invalidate the warranty. -
Page 30: Gearbox Lubrication
U-Series UL Rotary Rotary Hoes Periodically check the tightness of screws and nuts and tighten if necessary. IMPORTANT Remove and install one blade at a time to ensure blades are correctly oriented when installed. Replace worn blades only with original parts. CAUTION Worn tines may be very sharp! GEARBOX LUBRICATION... -
Page 31: Side Case Lubrication
U-Series UL Rotary Rotary Hoes after the first 50 working hours; each 500 working hours. To make the oil change: place a tank under the oil drain plug (bottom of gearbox); unscrew the oil drain plug and drain oil completely into the tank; ... -
Page 32: Bearing Housing Lubrication
U-Series UL Rotary Rotary Hoes remove the skid from the transmission side; place a tank under the oil level plug; unscrew the oil level plug and drain completely the oil into the tank; retighten the level plug; ... - Page 33 U-Series UL Rotary Rotary Hoes IMPORTANT For details about maintenance and lubrication of the driveshaft, refer to the user manual of the driveshaft manufacturer. Driveshaft clutch: Exposition to the elements of Rotary Hoe and driveshaft, or a long period of inactivity, generally results in oxidation of some clutch components, and creates "sticking"...
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Page 34: Storage
U-Series UL Rotary Rotary Hoes 7 STORAGE Before leaving the Rotary Hoe unused for a long time, it's necessary to perform following tasks to preserve the appearance and functionality of the machine, and to make easier the restart at later use: ... - Page 35 U-Series UL Rotary Rotary Hoes Adjust 3-point top link of tractor making Rotary Hoe PTO Rotor damaged. parallel to the ground. Hard soil. Repair/replace rotor Reduce ground speed Driveline vibration Worn driveshaft. Replace driveshaft. Machine lifted too high. Lower machine and readjust tractor lift stop.
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Page 36: Torque Values Table
U-Series UL Rotary Rotary Hoes Rotary Hoe skipping on Blades incorrectly installed Install blades correctly (replace ground or leaving crop (wrong helical arrangement, right helical arrangement, residue cutting edge in wrong position cutting edge in front direction...) of rotation direction...) Debris entangled in blades Clear rotor and/or blades. -
Page 37: Warranty
Tirth Agro Technology Pvt. Ltd. offers the following warranty to the purchaser of COSMO BULLY ROTARY HOE mentioned herein above subject to the conditions set out herein after provided the COSMO BULLY ROTARY HOE shall be in possession of and used by such purchaser as from the date of delivery. - Page 38 U-Series UL Rotary Rotary Hoes 6. All new Implements are provided with a 12-month comprehensive warranty from the date of invoice against faulty workmanship or materials, under normal working conditions and service, as outlined in the relevant operational manual for the particular good.
- Page 39 Any defect is not informed immediately to the company or its authorised representative, any alteration in warranty card is made. Any change in the location of the COSMO BULLY ROTARY HOE or in its ownership during the warranty period must be intimated in writing to the company or its Authorized Representative ten days before the change.
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Page 40: Spare Parts
U-Series UL Rotary Rotary Hoes When following repairs made by the customer without authorisation from the manufacturer or owing to non-genuine spare parts, the machine is subjected to variations and the damage can be ascribed to these variations. Whenever the user or anyone else on his behalf apply equipment to the machine that has not been expressly approved by the manufacturer. -
Page 41: Ec Declaration Of Conformity (For Ce Machines Only)
Rajkot, Gujarat - INDIA. PIN Code - 360311 CIN: U72900GJ2000PTC 038435 hereby declares that the machine: Type: COSMO BULLY Rotary Hoe Model: U-Series - UL Type satisfies the basic safety and health requirements established by European Directive 2006/42/EC. Harmonized standards used:... - Page 42 Manufactured by: Distributed by: Tirth Agro Technology Pvt. Ltd. FARM IMPLEMENTS Pty Ltd “COSMO BULLY”, Survey No.-108/1, 12 Tarmac Way Plot No. B, NH-27, Nr. Bharudi Toll Plaza, Pakenham Victoria AUSTRALIA 3810 Bhunava (Village), Taluka: Gondal, AUST: +61 3 9706 5166 Dist.: Rajkot –...