Related Manuals for MCZ SUITE Hydromatic 16/24 M1
Summary of Contents for MCZ SUITE Hydromatic 16/24 M1
- Page 1 INSTALLATION GUIDE PELLET STOVE SUITE-CLUB-MUSA Hydromatic 16/24 M1 PART 1 - REGULATIONS AND ASSEMBLY Instructions in English...
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Page 2: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS ....................II INTRODUCTION ......................1 1-WARNINGS AND WARRANTY CONDITIONS ..............2 2-INSTALLATION .......................10 3-DRAWINGS AND TECHNICAL FEATURES ..............19 4-UNPACKING ......................24 5-SUITE/CLUB STOVE ASSEMBLY ................27 6-MUSA STOVE ASSEMBLY ..................36 7-INSTALLATION AND ASSEMBLY ................43 8-LOADING THE PELLETS ...................46 9-HYDRAULIC CONNECTION ..................48 10-ELECTRICAL CONNECTION ..................52... -
Page 3: Introduction
REVISIONS TO THE PUBLICATION The content of this manual is strictly technical and the property of MCZ Group Spa. No part of this manual may be translated into other languages and/or adapted and/or reproduced, even in part, in other mechanical or electronic forms, photocopies, recordings or other, without the prior written authorisation from MCZ Group Spa. -
Page 4: 1-Warnings And Warranty Conditions
1-WARNINGS AND WARRANTY CONDITIONS SAFETY PRECAUTIONS • Installation, electrical connection, function test and maintenance must only be carried out by authorised and qualified personnel. • Install the product in accordance with all local and national legislation and regulations in force in the region or state. • A bad use or unproper maintainance of the product can bring to a serious risk of explosion in the combustion chamber. - Page 5 1-WARNINGS AND WARRANTY CONDITIONS • Any type of tampering or unauthorised replacement with non-original spare parts could be hazardous for the operator’s safety and relieves the company from any civil and criminal liability. • Many of the surfaces of the product get very hot (door, handle, glass, smoke extraction pipes, etc.).
- Page 6 1-WARNINGS AND WARRANTY CONDITIONS • A carbon monoxide alarm must be fitted in the room where the appliance is sited Refer too ADJ part 2.34 through too 2.36 page 41 (ONLY FOR UK). • If there is a fire in the flue pipe, extinguish the stove, disconnect it from the power supply and never open the door.
- Page 7 SERVICE ENGINEER IMMEDIATELY. INFORMATION • In case of any problems, get in touch with your dealer, or a qualified engineer authorised by MCZ, and if a repair is necessary, insist on the use of original spare parts. • Use only the fuel recommended by MCZ (for Italy pellets with a diameter of 6 mm and for other European countries with a diameter of 6-8 mm) and provided only with an automatic supply system.
- Page 8 1-WARNINGS AND WARRANTY CONDITIONS WARRANTY CONDITIONS The company guarantees the product, with the exception of elements subject to normal wear (listed on the following page), for a period of 2 (two) years from the date of purchase attested by: • a document to serve as proof of purchase (invoice and/or receipt) that shows the name of the vendor and the date on which the purchase was made;...
- Page 9 1-WARNINGS AND WARRANTY CONDITIONS Any technical interventions on the product to eliminate the above-said defects and consequent damages must be agreed upon with the Technical Assistance Centre, who reserves the right to accept the relative appointment or not. However, said interventions will not be carried out under warranty but as technical assistance to be granted at part of any eventual and specific agreed conditions and in accordance with the fee in force for the work to be carried out.
- Page 10 1-WARNINGS AND WARRANTY CONDITIONS SPARE PARTS In the event of a malfunction, consult the retailer who will forward the call to the Technical Assistance Service. Use only original spare parts. The retailer or service centre can provide all necessary information regarding spare parts. We do not recommend waiting for the parts to be worn before having them replaced.
- Page 11 1-WARNINGS AND WARRANTY CONDITIONS RULES FOR INSTALLATION The product in question is a stove that uses wood pellets. Below is a list of European regulations regarding the installation of the product: EN 12828 Heating systems design. IEC 64-8 Electrical systems with rated voltage not exceeding 1000 V AC and 1500 V DC. EN 1443 General chimney regulation EN 1856-1 metal smoke ducts EN 1856-2 metal smoke extraction channels...
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Page 12: 2-Installation
2-INSTALLATION The instructions contained in this chapter explicitly refer to the regulations of the Italian installation Standard UNI 10683. In any case, always comply with the regulations in force in the country of installation. PELLETS Wood pellets are manufactured by hot-extruding compressed sawdust which is produced during the working of natural dried wood. The compactness of the material is guaranteed by the lignin contained in the wood itself and allows pellets to be produced without glue or binders. - Page 13 2-INSTALLATION FOREWORD The installation position must be chosen according to the room, to the smoke extraction system, to the chimney flue. Check with local authorities whether there are any restrictive regulations in force regarding the combustion air inlet, the smoke outlet system, the flue or the chimney cap.
- Page 14 2-INSTALLATION FOREWORD This chapter on the Smoke Flue has been produced in reference to the prescriptions of European regulations (EN13384 - EN1443 - EN1856 - EN1457). The chapter provides indications for installing an efficient and correct smoke flue but is under no circumstances to substitute the regulations in force, which the qualified technician must be in possession of.
- Page 15 2-INSTALLATION TECHNICAL CHARACTERISTICS Have the efficiency of the flue checked by an authorised technician. The flue must be sealed against flue gasses, in a vertical direction without narrowing, be made with materials impermeable to smoke, condensation, thermally insulated and suitable to resist normal mechanical stress over time (we recommend fireplaces made of A/316 or refractory material with insulated round section double chamber).
- Page 16 2-INSTALLATION ROOF AT 60° ROOF AT 45° 45° 60° A = MIN. 2.60 metres A = MIN. 2.00 metres FIGURE 6 FIGURE 5 B = DISTANCE > 1.20 metres B = DISTANCE > 1.30 metres C = DISTANCE < 1.20 metres C = DISTANCE <...
- Page 17 2-INSTALLATION MAINTENANCE The flue must be kept clean, since the deposit of soot or unburned oils reduces the cross-section reducing the draft and thus compromising the efficient functioning of the heater and, if large build-ups accumulate, can catch fire. The flue and chimney must be cleaned and checked by a skilled chimney sweep at least once a year.
- Page 18 2-INSTALLATION EXTERNAL AIR INLET It is mandatory to provide an adequate external air intake that supplies the combustion air required for the product to work properly. The flow of air between the outside and the installation room may be direct, through an inlet in an external wall of the room; or indirect, via air intake from adjoining rooms and connecting permanently with the installation room (see Figure 9 b).
- Page 19 2-INSTALLATION DISTANCE (metres) The air inlet must be at a distance of: 1.5 m UNDER Windows, doors, smoke outlets, cavities, ..1.5 m HORIZONTALLY Windows, doors, smoke outlets, cavities, ..0.3 m ABOVE Windows, doors, smoke outlets, cavities, ..1.5 m AWAY from smoke outlet CONNECTION TO FLUE...
- Page 20 2-INSTALLATION EXAMPLES OF CORRECT INSTALLATION 1. Installation of Ø150mm flue with hole for the passage of the tube increased by: minimum 100 mm around the tube if next to non flammable parts such as cement, brick, etc.; or minimum 300 mm around the tube (or as prescribed by data tags) if next to flammable parts such as wood etc.
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Page 21: 3-Drawings And Technical Features
3-DRAWINGS AND TECHNICAL FEATURES DRAWINGS AND CHARACTERISTICS SUITE HYDROMATIC 16/24 M1 - AIR STOVE DIMENSIONS Ø50 Ø80 Ø80 Ø50 Technical Dept. - All rights reserved - Reproduction is prohibited... - Page 22 3-DRAWINGS AND TECHNICAL FEATURES CLUB HYDROMATIC 16/24 M1 - AIR STOVE DIMENSIONS...
- Page 23 3-DRAWINGS AND TECHNICAL FEATURES MUSA HYDROMATIC 16/24 M1 - AIR STOVE DIMENSIONS Technical Dept. - All rights reserved - Reproduction is prohibited...
- Page 24 3-DRAWINGS AND TECHNICAL FEATURES TECHNICAL CHARACTERISTICS SUITE-CLUB-MUSA Hydromatic 16 M1 Nominal output power 16,1 kW (13846 kcal/h) Nominal output power (H 12,8 kW (11008 kcal/h) Minimum output power 4,5 kW (3870 kcal/h) Minimum output power (H 3,0 kW (2580 kcal/h) Efficiency at Max 93,6% Efficiency at Min...
- Page 25 3-DRAWINGS AND TECHNICAL FEATURES TECHNICAL CHARACTERISTICS SUITE-CLUB-MUSA Hydromatic 24 M1 Nominal output power 23,9 kW (20554 kcal/h) Nominal output power (H 18,6 kW (15996 kcal/h) Minimum output power 4,5 kW (3870 kcal/h) Minimum output power (H 3,0 kW (2580 kcal/h) Efficiency at Max 92,0% Efficiency at Min...
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Page 26: 4-Unpacking
4-UNPACKING PREPARATION AND UNPACKING The packaging consists of a recyclable cardboard box according to RESY standards, recyclable EPS foam inserts, wooden pallets. All packaging materials can be reused for similar use or eventually disposed of as urban solid waste, in compliance with the regulations in force. - Page 27 4-UNPACKING REMOVING THE FASTENING BRACKETS SUITE/CLUB/MUSA STOVES Remove the Suite/Club/Musa stoves from the pallet by removing the two screws ‘’u’’ and the plate ‘’s’’ from the stove foot. There are four brackets “s”. Technical Dept. - All rights reserved - Reproduction is prohibited...
- Page 28 4-UNPACKING Position the stove and connect it to the flue pipe. Use the 4 adjustable feet (J), to level the stove correctly so that the smoke outlet is lined up with the connecting pipe. If the stove needs to be connected to an outlet pipe which goes through the rear wall (to connect to the flue), take utmost care to make sure that the joint is not forced.
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Page 29: 5-Suite/Club Stove Assembly
5-SUITE/CLUB STOVE ASSEMBLY Live electrical parts: only power the product once it has been fully assembled. On delivery, the Suite and Club stoves have no ceramic cladding, as shown in the image below. Take the box with the ceramics (figure below) and prepare them for installation. The ceramics are already completely assembled (ceramics and mounting brackets) and must be mounted as per the attached diagram, “Side panels assembly”... - Page 30 5-SUITE/CLUB STOVE ASSEMBLY ADJUSTING THE STRUCTURE AS REQUIRED Because of the vibration due to transport, it is possible that the product loses some alignment in the structure and, as a result, the side ceramics may not be perfectly mounted (ceramics not in alignment or misaligned with the structure). In case of difficulty, we recommend performing the following operations: •...
- Page 31 5-SUITE/CLUB STOVE ASSEMBLY INSTALLING THE SUITE/CLUB STOVE LOWER FRONT PANEL To install the lower panel proceed as follows: • take lower panel “B” • secure closure push-block “O” to the bracket positioned on panel “B” via the two screws “s” from above and the two washers “v” under the block Now panel “B”...
- Page 32 5-SUITE/CLUB STOVE ASSEMBLY Move panel “B” closer to the structure and secure the two top brackets with screw “r” from below and the bottom brackets with screw “r” from above.
- Page 33 5-SUITE/CLUB STOVE ASSEMBLY INSTALLING THE SIDE PANELS There are codes on the internal part of the ceramics to help correctly position them. As shown in the following image, on the right side they are called D1/D2/D3 and on the left side S1/S2/S3, to be placed from the bottom upwards. Technical Dept.
- Page 34 5-SUITE/CLUB STOVE ASSEMBLY Take the “D1” type panel and insert the hooks “t” in the stove in the holes “z”, preset in the bracket of the ceramic. Loosen screws “s”, which secure bracket “W” to the structure, so that hook “u” goes into hole “v” on the bracket of ceramic panel “D1”. Tighten screws “s”...
- Page 35 5-SUITE/CLUB STOVE ASSEMBLY Like for the previous panel “D1”, take panel “D2” and insert holes “z” into hooks “t” on the structure. Loosen the two screws “s” so that hook “u” on bracket “W” goes into hole “v” on ceramic panel “D2”. Close the screws “s”...
- Page 36 5-SUITE/CLUB STOVE ASSEMBLY Take panel “D3”, insert holes “k” on panel “D3” into hooks “j” on the structure of the stove. Loosen the two screws “p” that block bracket “F” to the structure and insert the two hooks “s” on holes “o” on panel “D3”. Tighten screws “p” and follow the same steps to secure the ceramics on the other side (called S1/S2/S3).
- Page 37 5-SUITE/CLUB STOVE ASSEMBLY ASSEMBLING THE TOP After mounting all the ceramics “C”, take the part “A” and place it on the stove in the specific adjustable rubber pads. The rubber pads are adjusted by rotating the pad clockwise or anti-clockwise, depending on whether the level of the ceramic top is to be raised or lowered.
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Page 38: 6-Musa Stove Assembly
6-MUSA STOVE ASSEMBLY The Musa stove is supplied with the steel sides separate and the cast iron top already mounted on the structure. Therefore, assemble the sides by removing the top “G” and “H” in advance. - Page 39 6-MUSA STOVE ASSEMBLY Remove the top as follows: • lift the hopper cover • remove the two screws “k” Technical Dept. - All rights reserved - Reproduction is prohibited...
- Page 40 6-MUSA STOVE ASSEMBLY • Remove the front top “G”..
- Page 41 6-MUSA STOVE ASSEMBLY • Remove the other two screws “x” from under the front top “G”. The top “H” can then be lifted and placed on the ground until the steel sides will be installed. Technical Dept. - All rights reserved - Reproduction is prohibited...
- Page 42 6-MUSA STOVE ASSEMBLY • Take the steel side “I” and insert the two hooks “y” on the structure of the stove in holes “j” at the bottom of the side. • Secure the side to the stove using two screws “o” Once assembly of the two sides is completed, position the top “G”...
- Page 43 6-MUSA STOVE ASSEMBLY Then secure the top “H” with the two screws “x” to the structure, position the upper top “G” and secure it with the two screws “k” and close the hopper cover (see the top disassembly step). Technical Dept. - All rights reserved - Reproduction is prohibited...
- Page 44 6-MUSA STOVE ASSEMBLY LOWER PANEL The lower panel is already fully assembled on the stove, even the door closure block is already mounted. To open the door press to the right, the opening side of the firebox door.
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Page 45: 7-Installation And Assembly
7-INSTALLATION AND ASSEMBLY REAR PANEL If maintenance must be performed on a component of the stove, the rear panel can be removed (if the distances from the walls allow it), otherwise, the maintenance can be performed by removing the side of the stove. To remove the rear panel, remove the seven rear screws “a”... - Page 46 7-INSTALLATION AND ASSEMBLY DOOR OPENING (SAME FOR ALL MODELS) To open the firebox door “F”, insert the cold handle “Z” into the hole in the handle “P” and pull it towards you. Attention! Only open the doors when the stove is switched off and cold. FIREBOX DOOR “F”...
- Page 47 7-INSTALLATION AND ASSEMBLY USB SOCKET There is a USB socket on the back of the stove, if a software update is required; the ceramic/metal parts do not have to be removed to reach the socket directly in the circuit board (pos. 5 in the PCB). Attention! The USB socket must be used by skilled technicians.
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Page 48: 8-Loading The Pellets
8-LOADING THE PELLETS LOADING THE PELLETS Fuel is loaded from the upper part of the stove by lifting the door. Pour the pellets into the hopper. This is easier if performed in two steps: Pour half of the contents into the hopper and wait for the fuel to settle on the bottom. Then pour in the rest. - Page 49 8-LOADING THE PELLETS SAFETY PROCEDURE TO FOLLOW IF ANY SMOKE SPILLAGE IS SEEN WITHIN THE ROOM OR THE APPLIANCE SUFFERS FROM AN EXPLOSIVE IGNITION PLEASE TURN OFF THE APPLIANCE, VENTILATE THE ROOM AND CONTACT THE INSTALLER/ SERVICE ENGINEER IMIDIAT- LEY. User Training In ALL cases the installation and commissioning engineer MUST carry out a thorough handover of the appliance to the ho- meowner / end user.
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Page 50: 9-Hydraulic Connection
9-HYDRAULIC CONNECTION PLUMBING SYSTEM CONNECTION IMPORTANT! The connection of the stove to the plumbing system must be carried out ONLY by specialized personnel who are capable of carrying out installation properly, in compliance with current standards in the country of installation. The manufacturer will not be held responsible for damage to persons or things in the event of failed operation if the aforementioned warning is not complied with. - Page 51 9-HYDRAULIC CONNECTION SUITE/CLUB/MUSA STOVES CONNECTION DIAGRAM FOR DOMESTIC WATER PRODUCTION Heating water supply 3/4”M Heating water return 3/4”M System filling/Domestic cold water inlet System outlet Domestic hot water outlet DISCHARGE VALVE 3 bar The safety valve that can be inspected is found on the back of the stove, under the pump. It is MANDATORY to connect the safety drain to a rubber pipe that can withstand a temperature of 110°C (not supplied) and that reaches the outside for any water outlet.
- Page 52 9-HYDRAULIC CONNECTION CONNECTING THE SYSTEM Make the connections to the corresponding fittings shown in the diagram on the previous page. Make sure the pipes are not placed under tension or undersized. IT IS STRONGLY RECOMMENDED TO WASH THE ENTIRE SYSTEM BEFORE CONNECTING THE STOVE IN ORDER TO GET RID OF RESIDUES AND DEPOSITS.
- Page 53 9-HYDRAULIC CONNECTION END PIECE WITH A FILLING TAP (D) AND PRESSURE GAUGE (M) VENT VALVE UNDER THE TOP (ACCESSORY) WATER CHARACTERISTICS The characteristics of the water used to fill the system are very important to prevent the build-up of mineral salts and the formation of incrustations along the pipes, in the boiler and in the heat exchangers.
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Page 54: 10-Electrical Connection
10-ELECTRICAL CONNECTION ELECTRICAL CONNECTION First connect the power cable to the back of the stove and then to a wall socket. The main switch must only be activated to switch the stove on; otherwise, it is advisable to keep it switched off. It is recommended to disconnect the power cable when the stove is not used. - Page 56 Via La Croce n°8 33074 Vigonovo di Fontanafredda (PN) – ITALY Telephone: +39 0434/599599 r.a. Fax: 0434/599598 Internet: www.mcz.it www.mcz.it e-mail: mcz@mcz.it 8901913600 REV 1 27/02/2020...