Run/Tow Switch Removal; Run/Tow Switch Installation; Circuit Breaker; Circuit Breaker Removal - Club Car Carryall 500 2019 Maintenance And Service Manual

13

Circuit Breaker

See Test Procedure 3 – Run/Tow Switch on page 12-15.

RUN/TOW SWITCH REMOVAL

1. Disconnect the batteries and discharge the controller. See Disconnect the Batteries – Electric Vehicles,
Section 1, Page 1-5.
2. Using a 5/8 in (16 mm) socket, remove Run/Tow switch boot/hex nut (6).
3. Remove Run/Tow switch (10) and nut (9) from bracket (5).
4. Disconnect the two-pin connector (7) and remove switch.

RUN/TOW SWITCH INSTALLATION

1. Installation is reverse of removal. Make sure groove on switch is aligned with tang on bracket. Tighten Run/Tow
switch boot/hex nut (6) to 16 in·lb (1.8 N·m).
2. Connect the batteries. See Connect the Batteries – Electric Vehicles, Section 1, Page 1-5.
CIRCUIT BREAKER
See General Warnings on page 1-1.
TESTING THE CIRCUIT BREAKER
See Test Procedure 5 – Circuit Breaker on page 12-17

CIRCUIT BREAKER REMOVAL

1. Disconnect the batteries and discharge the controller. See Disconnect the Batteries – Electric Vehicles,
Section 1, Page 1-5.
2. Remove the plastic nut (1) from the circuit breaker (Figure 13-2, Page 13-5).
3. Remove circuit breaker and metal nut (2) from bracket (3).
4. Disconnect tan and green wires from the spade connectors (4) on the back of the circuit breaker.

CIRCUIT BREAKER INSTALLATION

1. Installation is reverse of removal. Connect tan and green wires to the spade connectors (4) on the back of
the circuit breaker. See following NOTE.
NOTE: The spade connectors are not polarity-sensitive. It does not matter what color wire goes to either of the
spade connectors.
2. Insert the circuit breaker and metal nut (2) into the bracket (3).
3. Replace the plactic nut (1) on the circuit breaker.
4. Connect the batteries. See Connect the Batteries – Electric Vehicles, Section 1, Page 1-5.
Page 13-4 2019 Carryall 500 and 700 Maintenance and Service Manual
ELECTRICAL COMPONENTS: IQ PLUS
ELECTRIC VEHICLES