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DeLonghi KENWOOD KCL95 Series Manual
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DeLonghi KENWOOD KCL95 Series Manual

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KCL95 Series
Disassembly procedures

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Summary of Contents for DeLonghi KENWOOD KCL95 Series

  • Page 1 KCL95 Series Disassembly procedures...
  • Page 2 Disassembly guideline If Gearbox to be replaced, start with page 3 • If Motor to be replaced, start with page 13 • If other components to be replaced, start with page 13 •...
  • Page 3 REMOVING THE HEAD 1.Remove the SSO (slow speed outlet) cover 2.Remove HSO (high speed outlet) cover...
  • Page 4 REMOVING THE HEAD Unfasten the 3 screws retaining the spigot. Remove the spigot and spigot plate. PH2 driver to remove screws.
  • Page 5 REMOVING THE HEAD Unfasten the 3 screws under the spigot plate. This will release the top cover assembly. PH2 driver to remove screws.
  • Page 6 REMOVING THE HEAD 1. Lift the head and unfasten the head underside screws. Head underside screws T15 driver.
  • Page 7 REMOVING THE HEAD 1. Remove top cover by pulling casting up from the rear of the machine pivoting on the slow speed outlet end. 2. Once casting is released from the rear, push on the rear to free the casting from the slow speed outlet before lifting up.
  • Page 8 REMOVING THE HEAD 1. Remove top cover NOTE: Unplug the interlock wiring loom...

  • Page 9: Removing The Gearbox

    REMOVING THE GEARBOX 1.Remove motor washer (yellow). Unfasten the 3 screws (red) to remove the belt and motor mount (blue). NOTE: Red screws hold the motor. When removed, the motor will be no longer supported and can fall inside the product.
  • Page 10 REMOVING THE GEARBOX 1.Unfasten the 4 screws (green) to remove the gearbox (10mm spanner ) 2. Remove rear spacer 3. Remove the head underside and unplug reed switch...
  • Page 11 REMOVING THE HEAD 1. Remove the planet hub cover. Push the spanner energetically in an anti-clockwise direction to undo the nut (8mm spanner). If difficult, use stall plug KW716134 to stall the Slow Speed Outlet. 2. Remove the planet hub (if difficult, insert tool such as Stir tool or K-Beater and pull to remove – pic. 2 & 3)
  • Page 12 REMOVING THE GEARBOX 1. Lift the whole gearbox slightly and push towards the front of the machine. Upon reassembly the head underside will need to be assembled along with the gearbox to allow correct spacing.

  • Page 13: Removing The Base

    REMOVING THE BASE 1. Place the machine upside down on a flat surface. To avoid scratches, put a cloth under the machine. 2. Remove 4 feet (red) and 6x T20 screws (yellow).
  • Page 14 REMOVING THE INDUCTION PCB 1.Lift the induction PCB housing. 2.Remove the connectors: 2.1 Induction coil connectors 2.2 Induction coil NTC & FAN power 2.3 Induction power (AC in)
  • Page 15 REMOVING THE INDUCTION PCB 1. Remove the screws holding the Induction PCB to get access to the induction PCB and Fan...
  • Page 16 INTERNAL WIRING LOOMS Picture below shows the wiring connections with Induction PCB removed...
  • Page 17 REMOVING THE INDUCTION COIL 1.Unplug the NTC from the PCBA (yellow) 2.Unfasten the 3 screws and 6 washers circled (red) 3.Remove the induction coil.
  • Page 18 REMOVING WEIGHING CELLS 1. Undo 6 screws indicated below and then remove the weighing cells (to be replaced as set)
  • Page 19 REMOVING ON/OFF SWITCH 1. Disconnect the cables by pressing the terminals and pulling it out (note the connectors positions): 1. Live_mains->switch, 2. Live_switch->main PCB, 3. Neutral_mains->switch, 4. Neutral_switch->main PC 2. Press the switch and pull it out (pic. 2&3)
  • Page 20 REMOVING MAIN PCB 1. Remove the Weighing PCB mount by undoing the highlighted screw (pic. 1) 2. Disconnect all the wires from Main PCB and Weighing PCB (pic. 2)
  • Page 21 REMOVING MAIN PCB 1. Remove the Main PCB by undoing the highlighted screws...
  • Page 22 REMOVING MAIN PCB MOUNT 1. Remove the Weighing PCB mount by undoing the highlighted screws (pic. 1) 2. Lift and remove the mount 3. Remove the head lift reed switch located under the mount (pic. 2)
  • Page 23 REMOVING HEAD LIFT MECHANISM 1. Open the head 2. Undo 2 screws securing the bar (pic. 1) 3. Remove the circlip from the leaver (pic. 2) (SKIP THIS STEP IF YOU ARE NOT REPLACING HEAD LIFT MECHANISM) 4. Push the leaver out (SKIP THIS STEP IF YOU ARE NOT REPLACING HEAD LIFT MECHANISM)
  • Page 24 REMOVING HEAD LIFT PIN Lift the head of the machine to reveal the body shaped cover and head lift spring. 1. Press down the tab in the vent (see the next slide for details) 2.Then push the pin from the slot with a flat bladed driver.
  • Page 25 REMOVING HEAD LIFT PIN The pictures below show how pressing the tab releases the hinge pin Pic. 1 Tab not pressed Pic. 2 Tab pressed...

  • Page 26: Removing Motor Cover

    REMOVING MOTOR COVER 1. Remove the Motor Cover by undoing 3 screws holding it. Note the correct cable route: Display loom (red arrow) is guided through a separate chimney than motor and interlock wires (green arrows).
  • Page 27 REMOVING MOTOR & DISPLAY 1. Remove the display by undoing 2 screws (highlighted in red). It is not mandatory to remove motor in first place to replace display – you can replace the display with the motor already installed 2. Remove the motor (there are 3 screws securing it from the top – look at slide 9...