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Table of Contents
Summary of Contents for PILECO V-400
- Page 1 O n s P o w e r U n i t V - 4 0 0 Model: V-400 Serial number: V-400-HPU-018-0921 Year of manufacture: 2022...
- Page 2 440 l/min. Fuel Capacity 1500 litre / 396.26 gal Length: 4200 mm/ 165.4 inches Width 1850 mm/ 72.8 inches Height: 2292 mm/ 90.2 inches Weight: 7400 kg/ 16,314 lbs PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303...
- Page 3 V -4 0 0 p e r at i n g n s t r u c t i O n s PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303...
- Page 4 O n s Legal Jargon Pileco Inc. has the right to change parts of the equipment at any time without prior or direct notice to the client. The contents of this publication are subject to changes without prior notice.
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Page 5: Table Of Contents
6. Recommended Fluids 7. Welding 8. Before Welding 8. ORDERING PARTS 1. Procedure 2. Original Equipment 3. Shipment 4. Shortages 5. Return Of Parts 6. Screws and Bolts 7. Hoses PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303... -
Page 6: Preface
O n s PREFACE This owner’s manual has been written for the users of Pileco Inc. Power Units. The owner’s manual explains how to use, service and inspect the power pack, with the intention to use the power pack safe and efficiently. -
Page 7: Exterior
O n s 2. EXTERIOR Control panel door Door holder Service door fuel /ad- Hydraulics access door blue Engine access door Hydraulics quick couplers Warning lights Emergency stop button PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303... -
Page 8: Safety Instructions
• Continue operation when it is known that any of the safety provisions is out of order or not working properly. • Leave the remote control unattended. • Attempt to (dis)connect the quick-disconnect couplers when the engine is running. PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303... - Page 9 Service and Maintenance: • The service and maintenance activities shall only be carried out by qualified PILECO INC. personnel or one of PILECO INCs. appointed and certified dealers in full compliance with all safety instructions and service intervals.
- Page 10 • Always be extremely careful when using a carbon tetrachloride fire extinguisher in a closed area, as it may produce toxic vapors and/or deplete the area from oxygen. PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303...
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Page 11: Safety Symbols
V -4 0 0 p e r at i n g n s t r u c t i O n s 2. Safety Symbols HAZARD DESCRIPTION PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303... -
Page 12: Description
2. Hydraulic system * (for the circuit, refer to the hydraulic diagram HD-V-400V-1000668-31-05-22) The hydraulic circuit of the PILECO power station is a so-called open-loop system. This means that the oil is taken from a reservoir. The pressure in the return line is low. Each power pack is equipped with several hydraulic pumps. -
Page 13: Electrical System
When the error is solved the display warning can be closed by pressing the "X" button on the display warning. If there appears any fault on the display, lights on the outside of the power pack housing will flash indicating a system warning. PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303... -
Page 14: Assembly And Installation
Vibro Clamp Close coupler Vibro Return Quick coupler Pressure coupler Auger CW rotation Vibro Drain Quick coupler Pressure coupler Auger CCW rotation Vibro Clamp Open coupler Auger drain coupler PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303... -
Page 15: Connecting The Remote Control
Disconnected: The hammer can only be operated by means of the Local operating device at the control panel. C A U T I O N The EMERGENCY STOP on the remote control is only operational when the remote control is connected. PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303... -
Page 16: Operations
• Start and warm up the engine (Chapter 6 Starting/Stopping). • Run the HPU at idle for 5 minutes • Stop the diesel engine. • Check the oil level in the hydraulic oil tank. Refill if necessary. PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303... -
Page 17: Control Panel
CONTROL PANEL LAYOUT Main Display Remote control connector 16 pin Bluetooth Modem Remote control connector 10 pin Start/Stop button Emergency stop button PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303... - Page 18 Power station shutdown timer Engine Status Lights Engine Status Lights Engine failure Preheat (wait to start) Not installed Stop by engine active Emission system error Exhaust regeneration active PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303...
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Page 19: Display
V -4 0 0 p e r at i n g n s t r u c t i O n s 4. Display Pages Display Buttons PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303... - Page 20 V -4 0 0 p e r at i n g n s t r u c t i O n s PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303...
- Page 21 V -4 0 0 p e r at i n g n s t r u c t i O n s PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303...
- Page 22 Diesel RPM Lower Stop hydraulic operation Diesel RPM Raise Start hydraulic operation Open clamp button Hydraulic info button Close clamp button Diesel engine info button Clamp closed indicator light PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303...
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Page 23: Starting/Stopping Procedure
To prevent severe damage to the attached equipment, make sure that the right flow is set for equipment you are using. If you are not sure please contact your local dealer. PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303... - Page 24 • Wait for the “wait to start countdown” to reach 0 and the display shows “start engine” • Press the green button to start the diesel engine • Close the Bypass valve to enable max drive pressure. PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303...
- Page 25 The display will count down to 0 and then shows the following..You can now close the power station, it will shut down completely when the diesel engine is finished with flushing the Ad-Blue system. PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303...
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Page 26: Vibro Operation
To maintain engine speed setting you can also select counter clockwise operation to stop clockwise rotation. The auger pressure lines will slowly bleed pressure, and new rotation direction can be selected if pressure is below 25 bar. PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303... -
Page 27: Troubleshooting
Most breakdowns and/or malfunctions can be prevented by proper periodic inspection, lubrication and maintenance. If the malfunction cannot be corrected, contact your local PILECO service location. For malfunctions of the impact hammer or other equipment, we refer to the relating owner’s manuals. -
Page 28: Maintenance
Every 500 running hours, the MAINTENANCE WARNING SIGN will appear on the display. • Contact your nearest PILECO dealer for a service appointment or more information. • For more detailed information regarding the engine, refer to the “Operation and maintenance manual” (M0102230-2) of the engine. -
Page 29: Daily Maintenance
Never attempt to repair hoses or coupling yourself, repairs may only be carried out by certified personnel. After start-up: • Check hoses for leaks. • Check all hydraulic components for leaks. PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303... -
Page 30: Inspection And Replacement Intervals
O n s 4. Inspection and Replacement Intervals Filter back pressure warnings appear on the main display. Replace filters when warnings appear or on interval schedule. PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303... -
Page 31: Remaining Service Intervals
Have the hydraulic fluid analyzed by a local hydraulic service center. Replace fluid if required. • Have the hydraulic system inspected by PILECO (authorized) service personnel. Severe Conditions: The intervals are based on normal operation. Perform these services more often in operation under heavy or severe circumstances. - Page 32 The diesel engine can be drained by opening the drain valve (C) on the engine pan, the manual pump on the frame can be used to drain the oil sump. PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303...
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Page 33: Recommended Fluids
When possible, remove the component from the unit and then weld the component. If this is not possible, follow the instructions: PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303... -
Page 34: Before Welding
• Protect the wiring harness from welding debris and spatter. • Use standard welding practices to weld the materials. • Make sure to have the correct fire extinguisher within reach PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303... -
Page 35: Ordering Parts
Hex. Head Pipe Plug SHSS Socket Head Shaller Screw 7. Hoses For the right hoses see the parts manual from the Hydraulic Power Station or call PILECO for the right hose. PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303... - Page 36 V -4 0 0 p e r at i n g n s t r u c t i O n s PILECO, Inc. office (936)494-4200•1-800-409-0018•fax (936)494-4517 www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303...