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Related Manuals for Fayat Group BOMAG BT 60
Summary of Contents for Fayat Group BOMAG BT 60
- Page 1 Operating instructions Maintenance instructions O r i g i n a l o p e r a t i n g i n s t r u c t i o n s BT 60 / BT 65 S/N 101 541 10 ..> / S/N 101 541 30 ..> Vibratory Tampers www.discount-equipment.com Catalogue No.
- Page 2 Discount-Equipment.com is your online resource for quality parts & equipment. Florida: 561-964-4949 Outside Florida TOLL FREE: 877-690-3101 Need parts? Click on this link: http://www.discount-equipment.com/category/5443-parts/ choose one of the options to help get the right parts and equipment you are looking for.
- Page 4 F o r e w o r d These BOMAG machines are products from You should only operate the machine after you F oreword the wide product range of BOMAG machines have been instructed and in compliance with these instructions. for earth and asphalt construction, refuse compaction and stabilizing/recycling.
- Page 5 Please fill in Made by ......FAYAT GROUP Designation Machine type (Fig. 1)
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Page 6: Table Of Contents
Table of Contents T e c h n i c a l D a t a S a f e t y r e g u l a t i o n s I n d i c a t o r s a n d C o n t r o l s 3 . -
Page 7: Technical Data
1 Technical Data BT 60 / BT 65 B O M A G... - Page 8 T e c h n i c a l D a t a 541005 Fig. 4 Dimensions in mm B 1000 BT 60 1000 BT 65 BT 60 BT 65 Weight Basic weight Operating weight (CECE) Travel characteristics Max. working speed (depending on soil) m/min Max.
- Page 9 T e c h n i c a l D a t a BT 60 BT 65 Exciter system Drive system mechanical mechanical Frequency 10 – 11.8 10 – 11.8 Impact force 13.5 16.2 Filling capacities Fuel tank Oil in tamper foot 0.75 Engine oil The right for technical modifications remains reserved...
- Page 10 T e c h n i c a l D a t a The following noise and vibration data acc. to - EC Machine Regulation edition 2006/42/EC - the noise regulation 2000/14/EG, noise protection guideline 2003/10/EC - Vibration Protection Regulation 2002/44/EC were determined during conditions typical for this type of equipment and by application of harmo- nized standards.
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Page 11: S A F E T Y R E G U L A T I O N
2 Safety regulations BT 60 / BT 65 B O M A G... - Page 12 S a f e t y r e g u l a t i o n s General Any danger caused by intended use is the sole re- sponsibility of the customer or driver/operator, the This BOMAG machine has been built in com- manufacturer cannot be made liable.
- Page 13 S a f e t y r e g u l a t i o n s of the machine are to be clearly specified and Note complied with. Sections marked like this provide technical infor- Persons under the influence of alcohol, medica- mation concerning the optimal economical utiliza- tion or drugs must not operate, service or repair tion of the machine.
- Page 14 S a f e t y r e g u l a t i o n s Watch out for unusual noises and the develop- Do not work on the hot exhaust, danger of burning! ment of smoke. Find the cause and have the When working on the engine exhaust duct no com- fault corrected.
- Page 15 S a f e t y r e g u l a t i o n s Information and safety stickers/decals on the machine Keep safety stickers in good and legible condition (see parts manual) and comply with their meaning. Replace damaged and illegible stickers/decals.
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Page 16: I N D I C A T O R S A N D C O N T R O L
3 Indicators and Controls BT 60 / BT 65 B O M A G... -
Page 17: General Notes
I n d i c a t o r s a n d C o n t r o l s 3.1 General notes 3.2 Description of indicators and control elements Please read this section thoroughly before operat- ing this machine if you are not yet conversant with the indicators and control elements. - Page 18 I n d i c a t o r s a n d C o n t r o l s Fig. 7 No. 7 = Operating hour meter/engine speed meter Engine off = Indication of operating hours Engine on = RPM-meter Note After the first 25 operating hours "SERVICE"...
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Page 19: O P E R A T I O
4 Operation BT 60 / BT 65 B O M A G... -
Page 20: General
O p e r a t i o n 4.1 General 4.2 Tests before taking into op- eration If you are not yet acquainted with the controls and indicating elements on this machine you should thoroughly read chapter 3 “Indicators Note and control elements”... -
Page 21: Starting The Engine
O p e r a t i o n 4.3 Starting the engine Danger Exhaust gases are highly dangerous! Always ensure an adequate supply of fresh air when starting and operating in closed rooms and trenches! Danger Danger of accident! Fig. - Page 22 O p e r a t i o n 3-6 Sec. 541007 Fig. 11 Fig. 13 Pull the rope by the starter handle (Fig. 11) un- Open the choke (Fig. 13) 3 to 6 seconds after til resistance can be felt. the engine has started running.
- Page 23 O p e r a t i o n Engine oil level too low Screw the spark plug back in and plug the spark plug socket back on. Repeat the starting procedure. 541020 Fig. 15 The engine does not start if the oil level is too low. This is indicated by the engine oil level warning lamp (Fig.
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Page 24: Work/Operation
O p e r a t i o n 4.4 Work/operation Danger Danger of accident! Steer the machine only be the steering handle. Always keep an eye on the machine when the engine is running. Wear your personal noise protection (ear de- fenders). -
Page 25: Shutting Down The Engine
O p e r a t i o n Shutting down the engine Caution Do not shut the engine down all of the sudden from full speed, but let it idle for a while for temperature equalization. Fig. 20 Always shift the throttle lever to position "MIN" for short work breaks (Fig. -
Page 26: Changing The Tamper Foot Plate
O p e r a t i o n 4.6 Changing the tamper foot plate Fig. 23 Set the fuel valve (Fig. 23) to "STOP" position (closed). Fig. 25 After changing the tamper foot plate (Fig. 25) tighten the 4 fastening screws with a tightening torque of 60 to 70 Nm (44 to 52 ft.lbs). -
Page 27: Loading/Transport
O p e r a t i o n 4.7 Loading/transport Danger Danger of accident! Always shut the engine down to transport the tamper or to lay it on its side. Make sure that persons are not endangered by the machine tipping or sliding off. Lash the machine down, so that it is secured 541011 against rolling, sliding and turning over. -
Page 28: Final Shut-Down Of Machine
O p e r a t i o n 4.8 Final shut-down of machine If the machine can no longer be used and needs to be finally shut down you must carry out the follow- ing work and have the machine disassembled by an approved specialist workshop. -
Page 29: M A I N T E N A N C
5 Maintenance BT 60 / BT 65 B O M A G... -
Page 30: General Notes On Mainte- Nance
M a i n t e n a n c e consult the customer service of BOMAG or the 5.1 General notes on mainte- customer service of the engine manufacturer. nance Frequent causes of faults When performing maintenance work ensure Operating errors strict compliance with the respective safety in- Incorrect, inadequate maintenance... -
Page 31: Fuels And Lubricants
M a i n t e n a n c e Fuel 5.2 Fuels and lubricants Quality The engine has been approved for operation with Engine oil unleaded gasoline with a octane number of 91 or higher (or Pump Octane Number" 86 or higher). Quality Use only commercially available brand fuel. -
Page 32: Table Of Fuels And Lubri- Cants
M a i n t e n a n c e 5.3 Table of fuels and lubri- cants Assembly Fuel or lubricant Quantity approx. Summer Winter Attention Observe the level marks Engine -Engine oil Engine oil API SJ or higher 0,3 l to oil level mark SAE 10W-30 (-20 °C to +30 °C) SAE 30 (+10 °C to... -
Page 33: Running-In Instructions
M a i n t e n a n c e Running-in instructions The following maintenance work must be per- formed when running in new machines or overhauled engines: Caution During the running-in period, up to approx. 200 operating hours, check the engine oil level twice every day. -
Page 34: Maintenance Table
M a i n t e n a n c e 5.5 Maintenance table Maintenance work Comment Clean the machine in case of extreme dust clean every day Check the engine oil level Dipstick mark Check the fuel level Change the engine oil at least every 100 operating hours or 1x per year 5.10 Clean, check the spark plug, replace if nec-... -
Page 35: Clean The Machine
M a i n t e n a n c e e v e r y d a y Maintenance every day 5.6 Clean the machine Check the engine oil level Caution Caution Perform cleaning work only after the engine Check the engine oil level with highest care, to has cooled down and with the engine stopped. -
Page 36: Checking The Fuel Level
M a i n t e n a n c e e v e r y d a y 5.8 Checking the fuel level Danger Fire hazard! Health hazard! When working on the fuel system do not use open fire, do not smoke, do not spill any fuel. Do not refuel in closed rooms. -
Page 37: Change The Engine Oil
M a i n t e n a n c e e v e r y m o n t h Maintenance every m onth 5.9 Change the engine oil Danger Danger of scalding when draining off hot en- gine oil. Caution Park the machine on level ground. - Page 38 M a i n t e n a n c e e v e r y m o n t h 5.10 Cleaning, checking the spark plug, replacing if nec- essary Danger Danger of burning! Let the engine cool down for approx. 15 min- utes before unscrewing the spark plug.
- Page 39 M a i n t e n a n c e e v e r y m o n t h Check the concertina wall 5.11 Check the tamper foot Check the oil level Caution Stand the tamper of level ground for a short while, so that all oil can run into the housing.
- Page 40 M a i n t e n a n c e e v e r y y e a r Replace the cylinder head cover if it is dented. Maintenance every year 5.12 Checking, adjusting the valve clearance Caution Check and adjust only when the engine is cold (20 +/- 10 °C).
- Page 41 M a i n t e n a n c e e v e r y y e a r 1.5 to 2 mm to the inside of the cylinder head Note cover (Fig. 47). The piston is in top dead centre of the compres- sion stroke.
- Page 42 M a i n t e n a n c e e v e r y y e a r 5.13 Changing the fuel filter Danger Fire hazard! When working on the fuel system do not use open fire, do not smoke. Do not spill any fuel.
- Page 43 M a i n t e n a n c e e v e r y y e a r 5.14 Clean the fuel screen Danger Fire hazard! When working on the fuel system do not use open fire, do not smoke and do not spill any fu- Clean the fuel screen filter only when the en- gine is cold.
- Page 44 M a i n t e n a n c e e v e r y y e a r 5.15 Oil change in tamper foot Caution Ensure strict cleanliness. Change the oil at operating temperature. For quality and quantity of oil refer to the "table of fuels and lubricants".
- Page 45 A s r e q u i r e d As r equired 5.16 Check, clean the air filter, replace if necessary Danger Eye injury! Wear protective clothing (goggles, gloves). Caution Contamination of the air filter cartridge de- pends mainly on the amount of dust in the in- Fig.
- Page 46 A s r e q u i r e d Fig. 57 Loosen hose clamp (2) (Fig. 57) and pull the air supply hose (1) off the air filter housing. Unscrew two fastening screws (4) and remove cover (3) from the air filter housing. Pull the air filter (5) out of the housing.
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Page 47: T R O U B L E S H O O T I N
6 Trouble shooting BT 60 / BT 65 B O M A G... -
Page 48: General Notes
T r o u b l e s h o o t i n g 6.1 General notes The following work must only be carried out by qualified and trained personnel or by the BOMAG sales service. Please observe strictly the safety regulations in chapter 2 of these operating and mainte- nance instructions. -
Page 49: Engine Problems
T r o u b l e s h o o t i n g 6.2 Engine problems Fault Possible cause Remedy Engine does not start Fuel tank empty Filling in fuel Fuel system clogged Clean the fuel screen in the tank Replace the fuel filter Clean the fuel screen in the carburettor Fuel nozzle clogged... - Page 50 Discount-Equipment.com is your online resource for quality parts & equipment. Florida: 561-964-4949 Outside Florida TOLL FREE: 877-690-3101 Need parts? Click on this link: http://www.discount-equipment.com/category/5443-parts/ choose one of the options to help get the right parts and equipment you are looking for.