Related Manuals for Canon Professional Puncher-A1
Summary of Contents for Canon Professional Puncher-A1
- Page 1 Professional Puncher-A1 SERVICE MANUAL DU7-1175-000 NOVEMBER 2005 REV. 0 COPYRIGHT ©2005 CANON INC. CANON Professional Puncher-A1 REV. 0 PRINTED IN U.S.A. Get other manuals https://www.bkmanuals.com...
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Page 2: Table Of Contents
6.2 CHANGING THE PUNCH DIE SETS............37 6.3 PAPER CHIP DRAWER ................38 6.4 SERVICE ...................... 38 7. SPECIFICATIONS ................40 7.1 SPECIFICATIONS, 115V & 230V PROFESSIONAL PUNCHER-A1 ..40 8. GLOSSARY OF TERMS ..............8.1 GLOSSARY OF TERMS .................. Get other manuals https://www.bkmanuals.com... -
Page 3: Introduction
• Quick-change die sets that are self-latching without tools or levers. • All Professional Puncher-A1 die sets include an Identifying Label providing user with the hole pattern and name. • Convenient storage area for three extra Die Sets located above the sheet bypass. - Page 4 Professional Puncher-A1 is designed to punch this size only (LEF) no exceptions. Attempting to punch a sheet size other than 8.5” x 11” (LEF) will cause a jam. • Professional Puncher-A1 cannot punch tabs. Tabs will have to be run, punched and inserted offline.
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Page 5: Installation
INSTALLATION UNPACKING UNPACKING • Inspect the outside of the package for shipping damage. If there is evidence of shipping damage, contact the shipping carrier immediately. • Remove the punch from its shipping carton. • Inspect for any concealed damage to unit. If there is evidence of concealed shipping damage, contact the shipping carrier immediately. - Page 6 CANON PROFESSIONAL PUNCHER-A1 DIE SET - INFORMATION SHEET IMPORTANT NOTICE REGARDING THE DIE SETS PLEASE READ Your CANON Professional Puncher-A1 die set (C4, W2 and W3 versions), is supplied with a felt pad containing oil, a pad retaining magnet and shield*. Do not...
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Page 7: Maintenance
The following maintenance should be performed once annually, under normal use. Operational Inspection 1. If operating properly, the Professional Puncher-A1 will punch the same types of copy paper and cover materials handled by the copier/printer. It will run at the speed of the printer. -
Page 8: Die Set Maintenance
Die sets have a minimum life expectancy of 500,000 cycles depending on application, environmental factors and maintenance. Periodic lubrication of the punch pins can extend the life significantly. CANON recommends use of a high quality machine oil (do not use spray oils) every 50,000-punch cycles. -
Page 9: Preventative Maintenance Schedule
• Die Sets will decrease in performance over time based on the types of stocks and weights that are being punched. • CANON guarantees a minimum of 500k punches per die set. However, if paper stock punched is typically 20lb bond, then up to 2 million punches can be achieved. -
Page 10: Adjustments And Special Procedures
ADJUSTMENT AND SPECIAL PROCEDURES TOOL RECOMMENDATIONS What you need to service the CANON Professional Puncher-A1: 1. Standard Measure Tools (English as opposed to metric) a. Open End Ignition Wrench – ¼” (required only for Chad Kit installation) b. Open the End Wrench 9/16”(for adjustable casters) c. - Page 11 PUNCHED HOLE ALIGNMENT CHECKING • The back cover on the Professional Puncher-A1 must be removed to access the die set position cradle. CRADLE • Before adjusting the die set position cradle, you must first note what direction the die set cradle must move.
- Page 12 PRESS HERE TO TILT ADJUSTMENT SCREW LOCK-DOWN SCREW LOOSEN SCREW • Observe the punched paper; if the punched-holes are too close to the rear of the machine, then you must turn the adjustment screw counter-clockwise. TURN COUNTER- CLOCKWISE • If the punched-holes are too close to the front of the machine, then you must turn the adjustment screw clockwise.
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Page 13: Removal Of Punch Module
TURN CLOCKWISE • Using a flat-head screwdriver, turn the adjustment screw clockwise or counter- clockwise to move the die set position cradle. NOTE: Seven full turns of the adjustment screw result in a ¼” change in the punched hole position. •... -
Page 14: Green Belt Replacement, Aligner Panel Removal, Explanation
2. Remove 4 screws in front and 2 in back 3. Cut any wire ties that may prevent freedom of movement to slide the Punch Module (A) outward 4. Remove the Back Gauge Assembly (B). 5. Remove the black Knob (C) at the front (customer side) of the Punch Module Drive Shaft. -
Page 15: Green Belt Replacement, Paper Entrance Side
The following step-by-step directions inform you how to remove and then assembly the components necessary to access the Paper Entrance Side Aligner Green Belt, P/N FC3-3633-0000 It will help you to reference your Professional Puncher-A1 Service Manual part drawings as you follow this process. Special Tools Required: •... - Page 16 To remove the Rear Cabinet/Cover (C) of the Professional Puncher-A1, 1. Remove the “5” screws on Exit side and “3” screws on Entrance side. 2. Slide the Rear Sheet Metal Cabinet/Cover off of the Professional Puncher-A1. NOTE: You do not need to lift upward and you do not need to remove the Top Cover.
- Page 17 A. Remove “2” E-Rings from the Pivot Shaft (G). B. Slide the Shaft (G) all the way out through the front of the Professional Puncher-A1. C. Remove the Fan (H) that prevents access to the Flexible Cable. To remove it simply pull it off of the Shaft.
- Page 18 and the metal (w/o a belt) Green Belt Aligner Roller itself. Note that the two metal surfaces are flush. Step 14: Remove the Green Belt Aligner Roller Assembly by removing the “4” screws (S). Important: Leave the Flex Shaft (FS) attached. Step 15: Stretch the new Belt (B) onto the Aligner Roller Assembly, green side out.
- Page 19 Step 17: To install the Paper Guide Assembly into the Professional Puncher-A1. 1. As you slide the Paper Guide Assembly into place, a. Hook up the Sensor Harness to the Sensor on the back. b. Lift it up slightly to clear the lower Transition Paper Guide.
- Page 20 Attach the Back Rear Cover using the 7 screws (2 for the Entrance and 5 for the Exit side). Test the Professional Puncher-A1 by running 10 copies in bypass mode, Then 1 sheet in punch mode, Then 10 sheets in punch mode, Then 100 sheets in punch model This entire process takes approximately 60 minutes.
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Page 21: Green Belt Replacement, Paper Exit Side
The following step-by-step directions inform you how to remove and then assembly the components necessary to access the Paper Exit Side Aligner Green Belt, P/N FC3-3633-0000 It will help you to reference your Professional Puncher-A1 Service Manual part drawings as you follow this process. Special Tools Required: •... - Page 22 To remove the Rear Cabinet/Cover (B) of the Professional Puncher-A1, 1. Remove the 5 screws on Exit side and 2 screws on Entrance side. 2. Slide the Rear Sheet Metal Cabinet/Cover off of the Professional Puncher-A1. NOTE: You do not need to lift upward and you do not need to remove the Top Cover.
- Page 23 Step 7: Unhook spring from the Docking Plate (D) and Door. Remove the “4” screws that secure the Docking Bracket. Remove, and set aside. PAPER ENTERANCE FRONT DOOR SIDE SIDE PAPER EXIT SIDE Step 8: To remove the Rear Aligner, Idler Paper Guide Assembly A.
- Page 24 Step 10: To remove the Rear, Drive Side, and Paper Guide Aligner Assembly. This is the large Sheet Metal Assembly within the Professional Puncher- A1 that actually contains the Green Belt Aligner itself. IMPORTANT: Walk the Belt off of the Aligner Pulley at the rear. A.
- Page 25 metal (w/o a belt) Green Belt Aligner Roller itself. Note that the two metal surfaces are flush. Step 12: Remove the Green Belt Aligner Roller Assembly by removing the “4” screws. Important: Leave the Coupler attached. Assembly Process Step 13: Stretch the new green belt onto the Aligner Roller Assembly, green side out.
- Page 26 ALIGN & FIX SCREWS Step 15: To install the Paper Guide Assembly into the Professional Puncher-A1. ASSEMBLE BACK A. As you slide the Paper Guide Assembly into place, a. Hook up the Sensor Harness to the Sensor on the back.
- Page 27 Do not over tighten the “2” screws on top! Step 16: Install the “2” Screws to secure the Bearing Block for the Pulley arrangement at the rear of the Professional Puncher-A1. Press the block to the top of the punch before tightening Step 17: Install the Pulley and Belt onto the Pulley Block.
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Page 28: Installation Steps
The Back Gage with Chad Control Mechanism is available as a kit service. General Description: The Professional Puncher-A1 Chad Control Mechanism directs Paper Chad into the Chad Disposal Container, significantly reducing the amount of Chad that could flow through the paper path. There will be some Chad that falls outside the Chad Container. - Page 29 You do not need to remove the top cover. Step 3: Remove the two screws holding the Die rail at the front of the Professional Puncher-A1. Step 4: Remove the four screws holding the Die rail at the rear of the Professional Puncher-A1.
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Page 30: To Clear A Paper Jam
Step 8: Install the die set. Test the Professional Puncher-A1 system running first one page at a time, then two pages then 5 pages, then 10 pages and lastly run 50 test pages. Step 9: Replace the cover and run a few more test jobs. -
Page 31: Software Update Procedure
8. Clear paper from all these areas by turning knobs as shown. 9. When all the paper is cleared turn on power shut the door make sure the jam light is out if not go back to step 1. And find the paper that is not clear. 10. - Page 32 Following the steps above, the Hyper Terminal Screen should look like this: BOOTLOADER>V Professional Puncher A1 Ver.: XX.XX BOOTLOADER> Downloading ... 0xF00000 Successful download of Professional Punch A1 Ver.: XX.XX Begin downloading .hex file or enter a command listed below in <>: <G>o execute the new downloaded code or display code <V>ersion BOOTLOADER>V Professional Puncher A1...
- Page 33 Executing Professional Punch A1 Ver.: 04.15 Press <Enter> to run Bootloader or <ESC> if machine is always BUSY New Software is installed Disconnect cable Restart Professional Punch The yellow items are commands typed by the user to run the boot loader. The green items are the responses from the boot loader in the Hyper Terminal window.
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Page 34: Technical Troubleshooting
TECHNICAL TROUBLESHOOTING THEORY OF OPERATION The CANON Stream Punch is a machine that punches various die set hole patterns into single sheets of paper. The machine is placed between a printer / copier and a finisher. There are two paper paths. One is the bypass section, which does not punch paper. - Page 35 Both of these must be present to punch. Stepper #1 Control: If punch is not enabled, the Professional Puncher-A1 will run in bypass mode (no punching). Either the printer or the first sheet entering the machine will turn on both stepper motors.
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Page 37: Troubleshooting Guide Chart
TROUBLESHOOTING GUIDE CHART The Troubleshooting Guide Chart that follows is arranged in order of the normal operational sequence. When a malfunction occurs, read down the SYMPTOM column until you reach the appropriate description for your symptom. Read the corresponding PROBABLE CAUSE and then perform the recommended procedure in the CORRECTIVE ACTION column. - Page 38 TROUBLESHOOTING GUIDE CHART (CONTINUED) SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Paper Jam indication on A small piece of chad or torn Separate the Professional printer display, customer / paper is blocking a sensor Puncher-A1 from the Printer operator has been unable and/or the paper path and the Finisher, clean out to locate the jam...
- Page 39 OUBLRevHOOTING GUIDE CHART (CONTINUED) SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Punched holes are not Die Set positioning bracket is Inspect and adjust as centered out of adjustment required, see adjustment procedure Punched holes are not Back Stop (Back Gauge) is not Inspect and adjust as parallel to the edge of the functioning properly...
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Page 40: Operating Controls
Removing Die Sets from the Machine: The interchangeable die set slot of the Professional Puncher-A1 is located on the right front side of the machine. If a die set “M” is already installed in your Professional Puncher-A1, you can easily remove... -
Page 41: Paper Chip Drawer
FAILURE TO OBSERVE THESE PRECAUTIONS MAY RESULT IN INJURY. PAPER CHIP DRAWER The paper chip drawer for your Professional Puncher-A1 is located at the front of the machine’s base. The drawer must be periodically pulled out and emptied. The Professional Puncher-A1 incorporates microprocessor technology to inform the operator when the Chip Drawer needs to be emptied. -
Page 42: Service
SERVICE • Should your Professional Puncher-A1 require service contact your local authorized service representative. • There are NO user-serviceable parts inside the machine. To avoid potential personal injury and/or property damage, DO NOT REMOVE THE MACHINE’S COVER. • It is recommended that your Professional Puncher-A1 receives preventative maintenance every 6 months or sooner depending on usage. -
Page 43: Specifications
SPECIFICATIONS SPECIFICATIONS, 208V & 230/240V PROFESSIONAL PUNCHER-A1 (North America) (Europe) 208V MACHINES 230/240V MACHINES Up to 105 sheets per Up to 105 sheets per Speed minute minute Sheet Size Letter – 8.5” x 11” A4 – 210mm x 297mm Punch Edge 11”... - Page 44 Get other manuals https://www.bkmanuals.com...