Troy-Bilt 13AP91KT563 Operator's Manual
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Troy-Bilt 13AP91KT563 Operator's Manual

Troy-Bilt 13AP91KT563 Operator's Manual

Hydrostatic lawn tractor
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Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty
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M
peratOr
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Hydrostatic Lawn Tractor
WARNING
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
P. O. Box 1386, 97 KENT AVENUE, KITCHENER, ON N2G 4J1
Printed In USA
769-05540
(11.03.09)

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Summary of Contents for Troy-Bilt 13AP91KT563

  • Page 1 Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty ’ peratOr anual Hydrostatic Lawn Tractor WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. P.

  • Page 2: Table Of Contents

    To The Owner Thank You Thank you for purchasing your new equipment. It was carefully The manufacturer reserves the right to change product engineered to provide excellent performance when properly specifications, designs and equipment without notice and operated and maintained. without incurring obligation.

  • Page 3: Safe Operation Practices

    Important Safe Operation Practices WARNING! This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury.
  • Page 4 Use extra care when loading or unloading the machine into a trailer or truck. This machine should not be driven up or Mow up and down slopes, not across. Exercise extreme down ramp(s), because the machine could tip over, causing caution when changing direction on slopes.
  • Page 5 Service Children Tragic accidents can occur if the operator is not alert to the Safe Handling of Gasoline: presence of children. Children are often attracted to the machine and the mowing activity. They do not understand To avoid personal injury or property damage use extreme the dangers.
  • Page 6 Do not modify engine Periodically check to make sure the blades come to complete stop within approximately (5) five seconds after To avoid serious injury or death, do not modify engine in any operating the blade disengagement control. If the blades way.
  • Page 7 Safety Symbols This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate. Symbol Description READ THE OPERATOR’S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate DANGER—...
  • Page 8 2 — i ectiOn MpOrtant peratiOn ractices...

  • Page 9: Assembly & Set-Up

    Assembly & Set-Up Tractor Set-Up Shipping Brace Removal WARNING! Make sure the lawn tractor’s engine is Moving the Tractor Manually off, set the parking brake and remove the ignition Your tractor’s transmission is equipped with a hydrostatic relief key before removing the shipping brace. valve for occasions when it is necessary to move the tractor manually.
  • Page 10 Checking Tire Pressure Warning! Maximum tire pressure under any circumstances is 30 psi. Equal tire pressure should be maintained at all times. The tires on your unit may be over-inflated for shipping purposes. Reduce the tire pressure before operating the tractor. Recommended operating tire pressure is approximately 10 p.s.i.
  • Page 11 Adjusting the Seat To adjust the position of the seat, pull up and hold the seat adjustment lever. Slide the seat forward or rearward to the desired position; then release the adjustment lever. Make sure seat is locked into position before operating the tractor. See Figure 3-5.

  • Page 12: Controls & Features

    Controls and Features Electric PTO Knob (optional) Throttle/Choke Control Ignition Switch Module Control system Fuel Level Indicator (optional) Drive Pedal Brake Pedal Reverse Pedal Parking Brake/ Cruise Control Lever Deck Lift Lever Seat Adjustment Lever Manual PTO Handle (optional) Cup Holder Figure 4-1 Brake Pedal Lawn Tractor controls and features are illustrated in Fig.
  • Page 13 Deck Lift Lever Systems Indicator Monitor / Hour Meter LCD When the ignition key is rotated out of Found on your tractor’s right fender, the STOP position but not into the START the deck lift lever is used to change position, the systems indicator monitor the height of the cutting deck.
  • Page 14 PTO / Blade Engage Handle Parking Brake/ Cruise Control Lever (If Equipped) Located in the center of the tractor’s dash panel below the steering wheel, the Parking Brake/Cruise Control lever is used to engage Activating the PTO engages power to the cutting deck or other the parking brake and the cruise control (separately available) attachments.

  • Page 15: Operation

    Operation Starting the Engine WARNING! Do not operate the tractor if the TO AVOID SERIOUS INJURY OR DEATH interlock system is malfunctioning. This system was designed for your safety and protection. • GO UP AND DOWN SLOPES, NOT ACROSS. • AVOID SUDDEN TURNS. NOTE: Refer to the Set-Up and Assembly section of this manual •...
  • Page 16 Driving The Tractor Reverse Caution Mode WARNING! The REVERSE CAUTION MODE position of the key switch module Avoid sudden starts, excessive speed allows the tractor to be operated in reverse with the blades (PTO) and sudden stops. engaged. NOTE: Mowing in reverse is not recommended. Lightly press the brake pedal to release the parking brake.
  • Page 17 Driving On Slopes Cruise Control WARNING! Never engage the cruise control lever Refer to the SLOPE GAUGE on page 8 to help determine slopes while traveling in reverse. where you may operate the tractor safely. WARNING! Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1⁄2 To set the cruise control: feet every 10 feet).
  • Page 18 Engaging the PTO Mowing WARNING! To help avoid blade contact or a Engaging the PTO transfers power to the cutting deck or other thrown object injury, keep bystanders, helpers, (separately available) attachments. To engage the PTO: children and pets at least 75 feet from the machine Move the throttle/choke control lever to the FAST (rabbit) while it is in operation.

  • Page 19: Maintenance & Adjustment

    Maintenance & Adjustments Maintenance Schedule Before Every Every Every Every Prior Each use 10 Hours 25 Hours 50 Hours 100 Hours to Storing Clean Hood/Dash Louvers Check Engine Oil Level Check Air Filter for Dirty, Loose or Damaged Parts Clean and Re-oil Air Filter’s Foam Precleaner Replace Air Filter Element Change Engine Oil and Replace Oil Filter Clean Battery Terminals...
  • Page 20 Pop open the protective cap on the end of the oil drain Hydrostatic Transmission valve to expose the drain port. See Fig 6-1. The hydrostatic transmission is sealed at the factory and is maintenance-free. The fluid level cannot be checked and the fluid cannot be changed.
  • Page 21 Lubrication Attach the hose coupler to the water port on your decks surface. See Fig. 6-2. Warning! Before lubricating, repairing, or inspecting, always disengage PTO, set parking brake, stop engine and remove key to prevent unintended starting. Front Wheels Each of the front wheel axles and rims is equipped with a grease fitting.
  • Page 22 Deck Spindle Determine the approximate distance necessary for proper adjustment and proceed, if necessary. Grease fittings can be found on each deck spindle. See Fig. 6-4. Loosen (thread outward) the hex lock nut on the end of the Lubricate with 251H EP grease or an equivalent No. 2 multi- deck hanger rod.
  • Page 23 Leveling the Deck (Side to Side) Steering Adjustment If the cutting deck appears to be mowing unevenly, a side to side If the tractor turns tighter in one direction than the other, or if adjustment can be performed. Adjust if necessary as follows: the ball joints are being replaced due to damage or wear, the steering drag links may need to be adjusted.

  • Page 24: Service

    Service Cutting Deck Removal Place the PTO/Blade Engage knob in the disengaged (OFF) position and engage the parking brake. Lower the deck by moving the deck lift lever into the bottom notch on the right fender. Locate the engine pulley (or electric PTO clutch if equipped) under the front of your tractor.
  • Page 25 Changing the Deck Belt For models with manual PTO, carefully remove the deck engage cable from the rear of the cutting deck by WARNING! removing the bow-tie cotter clip that secures it. Remove The V-belts found on your tractor are the spring from the deck idler bracket.
  • Page 26 Cutting Blades To place the new belt, begin by routing the belt around the two outer spindle pulleys as shown in Fig. 7-7. WARNING! Shut the engine off and remove Then route the belt around the two deck idler pulleys as ignition key before removing the cutting blade(s) for shown in Fig.
  • Page 27 Battery To properly sharpen the cutting blades, remove equal amounts of metal from both ends of the blades along the CALIFORNIA PROPOSITION 65 WARNING cutting edges, parallel to the trailing edge, at a 25°- 30° angle. Always grind each cutting blade edge equally to Battery posts, terminals, and related accessories maintain proper blade balance.
  • Page 28 Fuse WARNING! Before servicing, repairing, or inspecting, always disengage PTO, set parking brake, stop engine and remove key to prevent unintended starting. A 20 Amp fuse is installed in your tractor’s wiring harness to protect the tractor’s electrical system from damage caused by excessive amperage.

  • Page 29: Troubleshooting

    Troubleshooting Problem Cause Remedy Engine fails to start PTO/Blade Engage knob engaged. Place knob in disengaged (OFF) position. Parking brake not engaged. Engage parking brake. Spark plug wire(s) disconnected. Connect wire(s) to spark plug(s). Throttle control lever not in correct starting Place throttle lever to FAST position.

  • Page 30: Replacement Parts

    Replacement Parts Component Part Number and Description 759-3336 Spark Plug (Champion RC12YC) KH-32-083-03-S Air Filter Element KH-32-083-05-S Pre-cleaner KH-12-050-01-S Oil Filter KH-25-050-22-S Fuel Filter 754-04219 Drive Belt (Mowing Deck) 742-04290 2-in-1 Deck Blade 618-04636A Deck Spindle NOTE: Download a complete Parts Manual free of charge at www.mtdcanada.ca or phone (800) 668-1238 to purchase a Parts Manual. Be sure to have your model number and serial number ready.
  • Page 31 Component Part Number and Description 734-04155 Deck Wheel 725-1707D Battery 951-3111 Fuel Tank Cap 746-04542 Throttle/Choke Control Cable 725-2054A Ignition Key 631-04349 Discharge Chute Assembly NOTE: Download a complete Parts Manual free of charge at www.mtdcanada.ca or phone (800) 668-1238 to purchase a Parts Manual. Be sure to have your model number and serial number ready.

  • Page 32: Attachments & Accessories

    Attachments & Accessories The following attachments and accessories are compatible with your lawn tractor. See your authorized dealer or the retailer from which you purchased your tractor for information regarding price and availability. Caution: Your lawn tractor is NOT designed for use with any type of ground-engaging attachments (e.g. tiller or moldboard plow).

  • Page 33: Warranty

    FOUR YEAR SUPREME WARRANTY: For four years from date of retail purchase within Canada, MTD PRODUCTS LIMITED will, at its option, repair or replace, for the original purchaser, free of charge, any part or parts found to be defective in material or workmanship.

  • Page 34: Emission Control Warranty Statement

    CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and MTD Consumer Group Inc are pleased to explain the evaporative emission control system warranty on your 2008 lawn mower. In California, new lawn mowers must be designed, built and equipped to meet the State’s stringent anti-smog standards. MTD Consumer Group Inc must warrant the EECS on your lawn mower for the period of time listed below provided there has been no abuse, neglect or improper maintenance of your lawn mower.
  • Page 35 WARRANTED PARTS: The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if MTD Consumer Group Inc demonstrates that the lawn mower has been abused, neglected, or improperly maintained, and that such abuse, neglect, or improper maintenance was the direct cause of the need for repair or replacement of the part.
  • Page 36 Notes...

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