Residential and light commercial front mount low headroom outside hookup (18 pages)
Summary of Contents for Wayne-Dalton 800F
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ROLLING STEEL STORM SHELTER DOOR with NON-TENSION RELEASE AUTOMATIC CLOSURE GOVERNOR CONTROLLED Models 800F and 800FE Rolling Steel Storm Shelter Doors may be mounted on steel or masonry construction. READ COMPLETE INSTRUCTIONS BEFORE INSTALLING DOORS This document also refers to the following other documents or specifications: Expansion Anchor Requirement 500460-0001 Commercial Operator Installation Manual 111837.502351...
Safety Information WARNING Overhead doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under tension, and electric motors can cause injuries, your safety and the safety of others depend on you reading the information in this manual. If you have questions or do not understand the information presented, call your nearest trained door system technician.
Table of Contents Key Drawing Safety Information ......... 2 Pictorial view of a Rolling Steel Storm Shelter Door Key Drawing ..........3 Data Sheet ..........4 with parts and their names. See also the Breakdown Of Pre-Installation ........5 Parts on pages 22-23. Pre-Door Install ........
Pre-Installation VERIFY THAT THE DOOR INSTALLATION can be accomplished before proceeding: Header • Insure the wall opening matches the Opening Width and Height shown on the “DATA SHEET” and in Figure 1. Opening Jamb • Are the jambs suitable to hold the guides? See jambs details below. Height •...
Pre-Door Install 1. INSTALL GUIDE ASSEMBLIES • Locate the guide assemblies such that the ”S” dimension exists between the guides, as shown in Figure 4. • The ”S” dimension is shown on the ”DATA SHEET”. • Both guides MUST be on a level line and both guides MUST be plumb.
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Pre-Door Install (continued) A. MASONRY JAMBS Hold ”Z” guide wall angle against wall and drill mounting holes through the top of slots using drill size shown below. Install jamb fasteners on one guide. Recheck ”S” distance, and continue with installation. Refer also to Expansion Anchor Instructions 500460-0001. B.
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Pre-Door Install (continued) 3. IDENTIFY BARREL ASSEMBLY DRIVE END Right hand drive shown in Figure 7; left hand drive is opposite. Look for an “R” for right hand drive or an “L” for left hand drive stamped on the end of the drive shaft.
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Pre-Door Install (continued) 4. BARREL AND HEADPLATE BRACKETS • Set barrel assembly on blocks or sawhorses so headplate brackets clear the floor. See Figures 9 and 10. SET COLLAR • Install set collar on tension shaft BEFORE sliding tension headplate on. •...
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Pre-Door Install (continued) 7. LIFT BARREL AND HEADPLATE BRACKETS AND BOLT THEM TO GUIDE WALL ANGLES • Use hex bolts to fasten headplate brackets to the inside of the guide wall angle. • Bolt heads must be on the inside of the headplate brackets. See Figure 13. Brackets may have 2 or 3 mounting slots.
Final Door Install 9. INSTALL CURTAIN See Figure 18 • The Sling Method is recommended because rolling the curtain onto the barrel assembly from the floor can cause curtain damage. • Suspend the curtain below the barrel on two or more slings or ropes rated for the weight of the curtain, shown on the “DATA SHEET”.
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Final Door Install (continued) 11. COMPLETE GUIDE INSTALLATION • If guides are flared, then bolt the middle angles and the outside angles to the wall angles, as shown in Figure 21. • The Guide Gap MUST be set to the value shown on the ”DATA SHEET”. 12.
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Final Door Install (continued) WARNING DANGER Verify that at this point, the Tension Wheel is free and there is no spring tension. Tension Wheel holds spring tension. Failure to stop pin shaft could allow Tension Wheel to spin uncontrolled possibly causing serious WARNING injury or death.
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Operator Install (continued) 15. LEVEL DOOR (IF NEEDED)—If during previous step the door rolled up level and straight, skip this step. A. Check that guides are plum, square, level, and are properly mounted onto floor and wall. B. Check that the pipe is level. C.
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Final Door Install (continued) 16. TEST PROCEDURES GENERAL INFORMATION The Operator is intended for use on rolling doors. All models are normally-energized fail-safe operators incorporating internal batteries and proprietary control circuitry. All comply with UL864. The operators respond to emergency conditions generated by manual or automatic initiating devices and shall be installed in accordance with NFPA and UL864 standards.
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Final Door Install (continued) STEP 17 STEP 18 PRODUCT SAFETY INSTRUCTIONS BOTTOM BAR WARNING DECAL The door installer has the following responsibilities: Doors with sensing edge on the bottom bar must have the warning decal shown • Find labels in hardware box. below mounted on the bottom bar and at eye level on the drive side guide or jamb.
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Flame baffle must be free to drop without • Re-check all bolted connections to verify all are securely tightened. interference with hood support. Models 800F and 800FE will have no flame • Clean up the area and make sure it is secure, with the handle baffle.
Maintenance REPLACEMENT BOTTOM BAR This procedure is for replacing a bottom bar and slats or adding additional slats. Verify that the replacement bottom bar and slats are suitable for the door mounted on the wall opening. • Obtain permission to block traffic thru the opening in the wall. •...
TROUBLESHOOTING The chart below is a list of possible problems with the operation of the fire door. The possible causes listed are the most common, and are not meant to include all possibilities. With the variety of the product and the field conditions, other factors may be involved. If assistance beyond this troubleshooting chart is needed, please contact your Wayne Dalton Dealer.
Breakdown Of Parts Parts Drawing NOTE: Fasteners and some parts not shown for clarity. Check the Parts List for any parts. NOTE: Components and component locations are shown here for reference only. Your unit installation a or b and component locations may be different. WA RN resul ING door...
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Breakdown Of Parts (continued) Table of Part Numbers BEFORE ORDERING PARTS LOCATE YOUR ORIGINAL DOOR NUMBER Found on the Nameplate Attached to your Bottom Bar Reference Reference Built to Part Part Built to Order? Item Description Number Item Description Order? Number Curtain Assembly, Complete 830300...
Return Procedure for FACE MOUNTED ROLLING STORM SHELTER DOOR Model 800F, FE The Wayne Dalton Rolling Steel Division will only accept returned materials that are in warranty. Products being returned must be accompanied by a Return Authorization (RA) Tag. To obtain a RA Tag please use the following guidelines;...