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PZE X4
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Safety relays
Operating Manual-1003199-EN-11

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Summary of Contents for Pilz PNOZX4

  • Page 1 PZE X4 Safety relays Operating Manual-1003199-EN-11...
  • Page 2 Preface This document is the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.
  • Page 3: Table Of Contents

    Contents Introduction Validity of documentation Using the documentation Definition of symbols Safety Intended use Safety regulations Safety assessment Use of qualified personnel Warranty and liability Disposal For your safety Unit features Safety features Block diagram/terminal configuration Function description Installation Wiring Preparing for operation Operation Status indicators...
  • Page 4: Introduction

    PZE X4 Introduction Validity of documentation This documentation is valid for the product PZE X4. It is valid until new documentation is published. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product. Using the documentation This document is intended for instruction.
  • Page 5: Safety

    PZE X4 INFORMATION This gives advice on applications and provides information on special fea- tures. Safety Intended use The contact expansion module PZE X4 meets the requirements of EN 60947-5-1, EN 60204-1 and VDE 0113-1. It is an expansion module for increasing the number of contacts available on a base unit.
  • Page 6: Use Of Qualified Personnel

    PZE X4 Use of qualified personnel The products may only be assembled, installed, programmed, commissioned, operated, maintained and decommissioned by competent persons. A competent person is a qualified and knowledgeable person who, because of their train- ing, experience and current professional activity, has the specialist knowledge required. To be able to inspect, assess and operate devices, systems and machines, the person has to be informed of the state of the art and the applicable national, European and international laws, directives and standards.
  • Page 7: Unit Features

    PZE X4 Unit features Positive-guided relay outputs: – 4 safety contacts (N/O), instantaneous LED display for: – Switch status of the safety contacts Connection for feedback loop Operation: single-channel Safety features The unit meets the following safety requirements: The contact expander module expands an existing circuit. As the output relays are monitored via the base unit's feedback loop, the safety functions on the existing circuit are transferred to the contact expander module.
  • Page 8: Function Description

    PZE X4 Function description The contact expansion module PZE X4 is an add-on device without delay-on de-energisa- tion, and it is used to expand a safety circuit. The contact expansion module is driven by a base unit (e. g. emergency stop relay). Functional procedure once the input circuit is closed (e.g.
  • Page 9: Preparing For Operation

    PZE X4 Ensure the wiring and EMC requirements of EN 60204-1 are met. Preparing for operation Supply voltage 24 V DC Input circuit Single-channel Dual-channel Base unit: 24 V DC PNOZ X Driven via safety contacts Base unit: PNOZmulti or PNOZelog Driven via semiconductor outputs (24 V DC) Base unit: PNOZmulti or...
  • Page 10: Operation

    PZE X4 Operation When the relay outputs are switched on, the mechanical contact on the relay cannot be tested automatically. Depending on the operational environment, measures to detect the non-opening of switching elements may be required under some circumstances. When the product is used in accordance with the European Machinery Directive, a check must be carried out to ensure that the safety contacts on the relay outputs open correctly.
  • Page 11: Dimensions In Mm

    PZE X4 Dimensions in mm 75 (2.95") 22,5 87 (3.42") (0,89") Technical details General Approvals CCC, CE, EAC (Eurasian), TÜV, cULus Listed Electrical data Supply voltage Voltage 24 V Kind Voltage tolerance -15 %/+10 % Output of external power supply (DC) 2,5 W Residual ripple DC 20 %...
  • Page 12 PZE X4 Relay outputs Utilisation category of safety contacts AC1 at 240 V Min. current 0,01 A Max. current Max. power 1500 VA DC1 at 24 V Min. current 0,01 A Max. current Max. power 150 W Utilisation category In accordance with the standard EN 60947-5-1 Utilisation category of safety contacts AC15 at...
  • Page 13 PZE X4 Times Delay-on de-energisation With E-STOP typ. 30 ms With E-STOP max. 50 ms With power failure typ. 30 ms With power failure max. 50 ms Supply interruption before de-energisation 20 ms Environmental data Climatic suitability EN 60068-2-78 Ambient temperature Temperature range -10 - 55 °C Storage temperature...
  • Page 14 PZE X4 Mechanical data Torque setting with screw terminals 0,6 Nm Dimensions Height 87 mm Width 22,5 mm Depth 121 mm Weight 175 g Where standards are undated, the 2017-01 latest editions shall apply. Operating Manual PZE X4 1003199-EN-11...
  • Page 15: Safety Characteristic Data

    PZE X4 Safety characteristic data NOTICE You must comply with the safety characteristic data in order to achieve the required safety level for your plant/machine. Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO mode 13849-1: 13849-1: 13849-1: SIL CL...
  • Page 16: Service Life Graph

    PZE X4 Service life graph The service life graphs indicate the number of cycles from which failures due to wear must be expected. The wear is mainly caused by the electrical load; the mechanical load is negli- gible. Switching current (A) Fig.: Service life graphs at 24 V DC and 230 V AC Switching current (A) Fig.: Service life graphs at 110 V DC...
  • Page 17: Order Reference

    European Parliament and of the Council. The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/support/downloads. Representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ost- fildern, Germany Operating Manual PZE X4...
  • Page 18 Back cover Support Technical support is available from Pilz round the clock. Americas Australia Scandinavia Brazil +61 3 95600621 +45 74436332 +55 11 97569-2804 Spain Canada Europe +34 938497433 +1 888-315-PILZ (315-7459) Austria Switzerland Mexico +43 1 7986263-0 +41 62 88979-30...

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