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Harbor Freight Tools TITANIUM TIG200 Owner's Manual
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Harbor Freight Tools TITANIUM TIG200 Owner's Manual

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Fault Codes
Be CERTAIN to shut off the Welder, disconnect it from power, and discharge the
Code
Problem
F01
Overheated
F02
Incorrect Input
Voltage
F05
Torch Triggers
Before Machine
Is Turned On
F09
Output Short
Circuited
Follow all Safety precautions whenever diagnosing or servicing the tool.
Disconnect power supply before service.
©
Copyright
2021 by Harbor Freight Tools
may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within
this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly
from the product described herein. Tools required for assembly and service may not be included.
TIG200
INVERTER POWER SOURCE
ALUMINUM AND STEEL WELDING PACKAGE
electrode to ground before adjusting or troubleshooting the unit.
Possible Causes
The duty cycle limit of the
machine has been exceeded.
The input voltage is too
high or too low.
The TIG torch trigger is
stuck or is triggered when
turning on the machine.
Ground clamp and TIG torch or
electrode holder are in contact.
®
. All rights reserved. No portion of this manual or any artwork contained herein
56825
IMPORTANT!
Fault Code Table
Allow the machine to cool down. Keep the
machine plugged in and turned on to allow
the fan to continue to run. Reduce duration or
frequency of welding periods. Refer to Duty Cycle
(Duration of Use) on page 15. Check for any
obstructions blocking air flow into the machine and
ensure proper clearance between any obstacles
and the vents on all sides of the machine.
Verify the voltage at the outlet and
the connection to the outlet.
Turn OFF the machine and ensure
the TIG torch trigger is reset.
Check the connection of the ground clamp
and TIG torch or electrode holder to make
sure they are not in contact. Lift the electrode
holder or TIG torch up to take the electrode
away from the workpiece and restart arc.
™
Likely Solutions
21a

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Summary of Contents for Harbor Freight Tools TITANIUM TIG200

  • Page 1 . All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly...
  • Page 2 Failure to do so can result in serious injury. Failure to do so can result in serious injury. any shape or form without the express written consent of Harbor Freight Tools. any shape or form without the express written consent of Harbor Freight Tools.

  • Page 3: Table Of Contents

    Table of contents Safety ..............2 Welding Tips ............20 Specifications ............7 Maintenance and Service ........24 Setup ............... 8 Parts List and Diagrams ......... 28 Basic Welding ............12 Warranty ..............31 WARNINg SyMBOLS ANd dEFINITIONS This is the Safety alert symbol. It is used to alert you to potential personal injury hazards.

  • Page 4: Safety

    Fume and gas Safety Welding and plasma cutting produce toxic fumes. 1. Exposure to welding or cutting exhaust 3. Keep head out of fumes. fumes can increase the risk of developing Do not breathe exhaust fumes. certain cancers, such as cancer of the 4.
  • Page 5 Electrical Safety ELEcTRIc SHOcK can KILL. 1. Turn off, disconnect power, and 6. do not expose welders to rain or wet conditions. discharge Electrode to ground before setting Water entering a welder will increase down torch/Electrode holder and before service. the risk of electric shock.
  • Page 6 If unreadable or missing, contact welder’s operation. If damaged, have the Harbor Freight Tools for a replacement. welder repaired before use. Many accidents 4. Unplug before maintenance. Unplug the Welder are caused by poorly maintained welders.
  • Page 7 grounding TO pREVENT ELEcTRIc SHOcK ANd dEATH FROM INcORREcT gROUNdINg WIRE cONNEcTION: check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. do not use the welder if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use.

  • Page 8: Specifications

    Symbology Wire Feed (Speed) American Wire Gauge Electric Shock Hazard. Workpiece Ground Cable Do not touch energized parts. Torch Cable Inhalation Hazard. Keep head out of fumes and use proper ventilation. Overheat Shutdown Indicator Read manual before Cooling Fan setup and/or use. Fire Hazard.

  • Page 9: Setup

    Setup Read the ENTIRE IMpORTANT SAFETy INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. TO pREVENT SERIOUS INJURy FROM AccIdENTAL OpERATION: Turn the power Switch off and unplug the welder before set up. Place the Welder on a level surface that can bear its weight near the work area.
  • Page 10 connect Shielding gas 1. With assistance, place an 100% Argon cylinder (not included) onto a cabinet or cart near the Welder and secure the cylinder in place with two straps (not included) to prevent tipping. 2. Remove the cylinder’s cap. Stand to the side of the valve opening, then open the valve briefly to blow dust and dirt from the Briefly open valve...
  • Page 11 Sharpen Tungsten Electrode To avoid Electrode contamination, dedicate a fine grit grinding wheel exclusively to Electrode grinding. WARNINg! TO pREVENT SERIOUS INJURy: Some 4. Lightly press Electrode tip Electrodes may have materials added to them that are against the surface of Electrode hazardous to breathe.
  • Page 12 Stick Setup connect cables Negative Socket ground clamp positive Socket Electrode Holder 1. Plug Ground Clamp cable into Negative Socket. 2. Plug Electrode Holder cable into Positive Socket. Twist clockwise all the way to lock in place. Twist clockwise al the way to lock in place. connect power cord cord Note: Plug will only fit one way.

  • Page 13: Basic Welding

    Basic Welding Read the ENTIRE IMpORTANT SAFETy INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. TO pREVENT SERIOUS INJURy: protective gear must be worn when using the Welder; minimum shade number 10 full face shield resistant work clothes without pockets should be worn when welding.
  • Page 14 controls Voltage digital Reduction display Indicator power current Indicator Output Knob Voltage Thermal Overload Indicator power Welding Switch Mode Indicators Welding Mode positive Switch Socket Negative Socket Foot pedal Socket Voltage Reduction Indicator: Welding Mode Switch: Lights when Voltage Reduction Device is operating. AC TIG, DC TIG, or DC STICK.
  • Page 15 Setting up the Weld 2. Use clamps (not included) to hold the workpieces clamps in position so that you can concentrate on workpieces proper welding technique. The distance (if any) between the two workpieces must be clean surfaces controlled properly to allow the weld to hold to bare metal.
  • Page 16 Avoid damage to the Welder by not welding for This welder has an internal thermal protection more than the prescribed duty cycle time. The Duty system to help prevent this sort of over-stress. Cycle defines the number of minutes, within a 10 minute When the Welder overheats, it automatically shuts period, during which a given welding process can down and the Overload Indicator lights.
  • Page 17 TIg Welding TO pREVENT SERIOUS INJURy ANd dEATH: do not weld without grounding clamp. When the operator is not holding the Torch, it must be sitting on a nonconductive, nonflammable surface. Only hold TIg Rod with an electrically insulated welding glove. TO pREVENT dEATH FROM ASpHyXIATION: do not open gas without proper ventilation.
  • Page 18 11. Alternate between pushing the torch/weld After practice welding on scrap, stop, puddle and adding the TIG Rod material. and check your progress. Perform Strike Test according to Strike Test on NOTE: Back the TIG Rod off each time the Electrode page 20.
  • Page 19 Stick Welding TO pREVENT SERIOUS INJURy ANd dEATH: do not weld without grounding clamp. When the operator is not holding the Electrode Holder, it must be sitting on a nonconductive, nonflammable surface. 1. Turn the Power Switch to the OFF position, then 5.
  • Page 20 WARNINg! TO pREVENT SERIOUS INJURy: 8. After the arc ignites: protective gear must be worn when using the a. Lift the Electrode off workpiece the same Welder; minimum shade number 10 full face shield distance as the diameter of the bare metal end. b.

  • Page 21: Welding Tips

    Welding Tips A good way to test welding technique is to examine a weld’s appearance after it has cooled and the slag has been removed (for Stick welds). Then, better welding can be learned by adjusting your weld technique to remedy any problems found. NOTICE: TIG welding is a complicated process, requiring experience and skill to achieve successful results.
  • Page 22 Stick Weld diagnosis - Workpiece Heat control / Weld penetration EXcESS pENETRATION OR INAdEQUATE pENETRATION pROpER pENETRATION BURN-THROUgH Not hot enough Ideal heat Too hot How to increase workpiece heat How to reduce workpiece heat and increase penetration: and limit penetration: (to weld THIcKER (to weld THINNER a.
  • Page 23 EXcESS pENETRATION OR pROpER pENETRATION INAdEQUATE pENETRATION BURN-THROUgH Weld is visible underneath and Weld does not contact the joint Weld droops on top and bulges slightly on top. fully, just on the surface. underneath or falls through entirely, making a hole. PROFILE VIEWS pOSSIBLE cAUSES ANd SOLUTIONS FOR pOSSIBLE cAUSES ANd SOLUTIONS FOR...
  • Page 24 Stick Weld - coat of Slag Over Weld Slag is a necessary part of a stick weld. It shields the weld from impurities. clean off the slag with the chipping Hammer and Wire Brush after welding. VIEW PARTIALLY CHIPPED AWAY TO SHOW WELD Stick Weld - porosity - Small cavities or holes in the bead.

  • Page 25: Maintenance And Service

    Maintenance and Service TO pREVENT SERIOUS INJURy, FIRE ANd BURNS: Unplug the Welder, rest the TIg Torch on a heat-proof, electrically non-conductive surface, and allow all parts of the Welder to cool thoroughly before service. 1. BEFORE EAcH USE, inspect the general 2.
  • Page 26 problem possible causes Likely Solutions Weak Arc Strength 1. Incorrect line voltage. 1. Check the line voltage and, if insufficient, have a licensed electrician remedy the situation. 2. Improper gauge or length of cord. 2. Do not use an extension cord on this Welder. Use only one of the supplied power cords for this Welder or an identical replacement cord.
  • Page 27 pLEASE REAd THE FOLLOWINg cAREFULLy THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.
  • Page 28 Record product’s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Specify UPC 792363568258 when ordering parts. Item 56825 For technical questions, please call 1-888-866-5797.

  • Page 29: Parts List And Diagrams

    parts List and diagrams parts List part description part description part description Handle Copper Anode Output PCB Top Housing Foot Pedal Socket Bearing Main PCB Positive Socket Bottom Housing Control PCB Switch IGBT Radiator-Front Copper Cathode Cassette Holder Ground Clamp Cable Clip Arc PCB Front Panel...
  • Page 30 Assembly diagram 19 20 22 23 Item 56825 For technical questions, please call 1-888-866-5797. Page 29...
  • Page 31 Wiring diagram Control Board Page 30 For technical questions, please call 1-888-866-5797. Item 56825...

  • Page 32: Warranty

    Limited One year Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of one year from the date of purchase.

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56825