United States Stove Company US5522-W Owner’s Instruction And Operation Manual

United States Stove Company US5522-W Owner’s Instruction And Operation Manual

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Owner's Instruction and Operation Manual
Model Number:
US5522-W
Report Number: F22-782
Certified to ASTM E1509-2022 and CAN/ULC
S627:2023; Complies to CAN ICES-3(B)/NMB-
3(B); Contains IC:23243-WBR1DIPEX
Mobile Home / Transportable Building Approved
* All Pictures In This Manual Are For Illustrative Purposes Only. Actual Product May Vary.
Save These Instructions In A Safe Place For Future Reference.
SAFETY NOTICE: If this heater is not properly installed, a house fire may result. For
your safety, follow the installation instructions. Never use make-shift compromises
during the installation of this heater. Contact local building or fire officials about
permits, restrictions and installation requirements in your area. NEVER OPERATE
THIS PRODUCT WHILE UNATTENDED.
CAUTION! Please read this entire manual before you install or use your new room
heater. Failure to follow instructions may result in property damage, bodily injury, or
even death. Improper Installation Will Void Your Warranty!
WARNING: Before starting your pellet stove remotely with WiFi, it is critical that you
ensure nothing is leaning, draped or near to your stove. All clearances to combustibles
specified in your owner's manual must be maintained at all times. Failure to comply
with this warning could result in a fire and or property damage.
U.S. Environmental Protection Agency
Certified to comply with 2020 particulate
emissions standards.
THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE.
© 2023 United States Stove Company, 227 Industrial Park Rd., South Pittsburg, TN 37380
R
CALIFORNIA PROPOSITION 65 WARNING:
This product can expose you to chemicals including carbon
monoxide, which is known to the State of California to cause
cancer, birth defects, and/or other reproductive harm. For
more information, go to
854002-0606M
www.P65warnings.ca.gov
Ph. 800-750-2723

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Summary of Contents for United States Stove Company US5522-W

  • Page 1 State of California to cause cancer, birth defects, and/or other reproductive harm. For emissions standards. more information, go to www.P65warnings.ca.gov THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE. © 2023 United States Stove Company, 227 Industrial Park Rd., South Pittsburg, TN 37380 Ph. 800-750-2723...
  • Page 2 Your pellet stove has been safety tested and listed to ASTM E1509-2022 and CAN/ULC S627:2023. This manual describes the installation and operation of the USSC US5522-W pellet stove. This heater meets the 2020 U.S. Environmental Protection Agency’s emission limits for wood-heaters sold after May 15, 2020. Under specific EPA test conditions burning wood pellet fuel this heater has been shown to deliver heat at a rate of 32,591 to 13,640 Btu/hr.
  • Page 3: Installation Checklist

    Declaration of Completion: As the qualified person responsible for the work described above, I confirm that the appliance as associated work has been installed as per manufacturer’s instructions and following any applicable building and installation codes. Signed: ______________________________________ Print Name: __________________________________Date: ______________ Home Owner: RETAIN THIS INFORMATION FOR FUTURE REFERENCE © 2023 United States Stove Company...
  • Page 4: Installation

    Harness to the top right-hand corner of the control panel. Connect the factory installed 7 Pin Com Cabel to the control panel directly below the 5 Pin Main Wiring Harness. 5 Pin Main Wiring Harness 7 Pin Com Cable © 2023 United States Stove Company...
  • Page 5 CORD IN FOOT TRAFFIC AREAS OR PINCH THE CORD UNDER FURNITURE. US Stove highly recommends your stove be installed by a qualified NFI (US) or WETT (Canada) technician. To find the nearest qualified installer, go to: https://nficertified.org, https://www.wettinc.ca/ © 2023 United States Stove Company...
  • Page 6: Installation Options

    H Backwall to flue 3” 76.2mm 6” 152 mm Front CORNER J Adjacent wall to unit 8” 203 mm 18” 458mm ALCOVE K Alcove depth 36” 914 mm Rear (interior vertical) 2” 50 mm © 2023 United States Stove Company...
  • Page 7: Outside Air Supply

    © 2023 United States Stove Company...
  • Page 8: Pellet Vent Termination

    D. Minimum 7-foot (2.13m) clearance from any grade interior of the home. Vent surfaces can get hot enough when adjacent to public walkways. © 2023 United States Stove Company...
  • Page 9 An approved vertical vent cap is 4 inch “PL” pellet venting products. The use of other recommended. components other than stated herein could cause bodily harm, heater damage, and void your warranty. © 2023 United States Stove Company...
  • Page 10: Through The Wall Installation

    A support bracket should be manufacturer (wall thimble sold separately) placed just below the termination cap or one every 4ft 3. Install venting. (1.22m) to make the system more stable. If you live in an © 2023 United States Stove Company...
  • Page 11 The illustration is only an example. Please conform to any local building codes or regulations having jurisdiction before you have a qualified installer proceed with this installation. 3” to 6” Pipe Adapter TO STOVE 3” PL Vent Clean Out Tee © 2023 United States Stove Company...
  • Page 12: Control Panel Overview

    ON/OFF • Pressing the “ON” button on the control panel will begin the start-up sequence for the heater. Fuel will begin to feed through the auger feed system then ignite after approx. 5 minutes. © 2023 United States Stove Company...
  • Page 13: Proper Fuel

    Your pellet stove is designed to burn premium hardwood WHILE THE STOVE IS PLUGGED IN. pellets that comply with the Pellet Fuels Institute (PFI) standard (minimum of 40 lbs density per cubic ft, 1/4” to © 2023 United States Stove Company...
  • Page 14: Optimal Operation

    T-stat Mode - Press the “Display Button” to • WE RECOMMEND THAT YOU NOT LET THE see the current temperature setting. Use the up and HOPPER DROP BELOW 1/4 FULL. down arrows to adjust the temperature as needed. © 2023 United States Stove Company...
  • Page 15: Shutdown Procedure

    The stove will shut down and show “E2” on the two digit display. The stove has to fully shut down before restarting. © 2023 United States Stove Company...
  • Page 16: Maintenance

    CO. the top as well as from the bottom. The creosote should be removed with a brush specifically designed for the © 2023 United States Stove Company...
  • Page 17: Spring Shutdown

    5. Re-install the retainer and eight nuts and rope gasket Hopper (end of Empty & using high-temperature silicone to adhere the gasket season) Vacuumed to the door. 6. Never use substitute materials for the glass. © 2023 United States Stove Company...
  • Page 18: How To Order Repair Parts

    (18 in) beyond the appliance on any side equipped with a door, and at least 200 mm (8 in) beyond the appliance on DO NOT INSTALL IN AN ALCOVE other sides, shall be protected by a continuous, durable, DO NOT INSTALL IN ANY FIREPLACE © 2023 United States Stove Company...
  • Page 19: Troubleshooting Guide

    If the other items check out OK, replace the high limit switch. ATTENTION: THIS WOOD HEATER NEEDS PERIODIC INSPECTION AND REPAIR FOR PROPER OPERATION. IT IS AGAINST FEDERAL REGULATIONS TO OPERATE THIS WOOD HEATER IN A MANNER INCONSISTENT WITH OPERATING INSTRUCTIONS IN THIS MANUAL. © 2023 United States Stove Company...
  • Page 20 (you may want to remove the hose entirely off the stove and the air switch first and make sure it is clear). If you hear a click, the air switch is working. BE CAREFUL TOO MUCH VACUUM CAN DAMAGE THE AIR SWITCH. © 2023 United States Stove Company...
  • Page 21 The control board is not sending power to the POF There should be a 5-volt (approximately) current going to the thermodisc or other auger system components. POF thermodisc after the stove has been on for 10 minutes. © 2023 United States Stove Company...
  • Page 22 If the sensor is not unplugged then turned on the sensor is damaged or has a short. If the sensor is damaged or has a short it will need to be replaced. © 2023 United States Stove Company...
  • Page 23 Circuit board malfunction. board is fine. If there is NOT power being sent to the blower when it shuts off during operation, then you have a bad control board. © 2023 United States Stove Company...
  • Page 24 If there is not a full current going to the auger motor when the fuel feed light is on, you have a bad control board. © 2023 United States Stove Company...
  • Page 25 You might also want to try a brand that is made from A VERY FAST RATE Only) a different type of wood (softwood vs. hardwood). Different woods have different characteristics when being burned. © 2023 United States Stove Company...
  • Page 26: Wiring Diagram

                    Ensure the wires are connected to the bottom two prongs of the hopper switch as shown. CORRECT WRONG © 2023 United States Stove Company...
  • Page 27: Repair Parts

    REPAIR PARTS Part # Description Part # Description Glass Gasket - Flat (3/16T 80866 Drive Motor (1.5 RPM CCW) 88174 x 3/8W) 80915 RTD Temperature Probe 893159 Clear Glass 88100 Exhaust Blower Gasket 88324 1” Rope Gasket 80868 Exhaust Blower 893629 Burnpot Assembly 80491...
  • Page 28: Service Record

    SERVICE RECORD It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. SERVICE PROVIDER Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions.

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