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Table of Contents
Related Manuals for Hyundai 15EPML
Summary of Contents for Hyundai 15EPML
- Page 1 15EPML Lithium Battery Pallet Truck Operation Manual Service Manual...
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Page 2: Table Of Contents
Welcome to use “HYUNDAI” Electric Truck! Wish our electric truck will bring greater convenience for your work! Please read this operation manual carefully before using the truck. This operation manual is universal, and we reserve right to make technical ... -
Page 3: Safety Regulations
1. Safety regulations Always wear safety shoes when using the truck. In order to prevent injury, always wear protective glasses when assemble or disassemble the truck. Caution! Stop using the truck when it is damaged or faulted. Attention! The truck is designed for use on hard and flat ground only. Never use the truck under the following conditions: There is dust or flammable/explosive gas in the air. - Page 4 Caution! When transporting cargo on a slope, be extremely careful, and make sure the operator is operating on the upper end of the slope, as shown in the picture above. When the truck slides a slope, turn the drive wheels to the biggest angle to prevent further sliding.
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Page 5: Use Conditions
2. Use conditions This truck is designed for use on hard and flat indoor ground. Never use it in a unsuitable environment. Ambient temperature shall be between -10℃ and +40℃. For hard and flat ground; Never use the truck in flammable, explosive or other corrosive environment with acids or alkali. - Page 6 Model 15EPML Drive type electric Operation type Walkie Rated load Q(kg) 1500 Load center C（mm） Fork lowest height (mm) Tread Y(mm) 1269/1339 Wheel Wheel dimension, front Φ210 Wheel dimension, rear Φ80 Wheel number (x=drive wheel) 1X-2/2（4） Lift height (mm) Operation handle in driving position, min./max. height...
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Page 7: Handle Assembly
4. Handle assembly For safe transportation and packaging, handles of the truck have been disassembled when ex-factory. Therefore, users should assemble handles before use. The assembly procedures are as follows: 4.1 Refer to drawing 1, disassemble pin 1 from pin 2, and pull out pin2. 4.2 Refer to drawing 2, take down screw 3 &... - Page 8 Cable Tie Cable Tie Drawing 5 Drawing 6 4.4 Refer to drawing 4 & 6, hook screw nut on the end of chain 8 into groove of lever plate 11. 4.5 Finally, fix pin 1 through pin 2, and install cover plate 4 back to handle assembly 5.
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Page 9: Truck Operation
5. Truck operation Truck powering on Plug in lithium battery interface. Connector insert Drawing 2 Open lock Open lock with key Drawing 3... - Page 10 Fork lifting/lowering Lifting: operate lifting button on operation handle. Lowering: hold knob to lower. Lowering knob Lifting button Drawing 4 Truck travelling Rotate handle to travelling area A and C are braking area, B is travelling area. Drawing 5 Rotate accelerator slowly to start truck (for safety reasons, fast acceleration is prohibited)
- Page 11 Backward Forward Drawing 6 Truck braking Release accelerator during normal travelling, and the truck will stop slowly through motor regenerative braking until brake locks. In emergency, rotate operation handle quickly to area A or C (drawing 5), and the brake will lock to release emergency braking.
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Page 12: Use, Maintenance And Charging Of Storage Battery
6. Use, maintenance and charging of storage battery 6.1 Type of storage battery and use precautions 6.1.1 Battery of this truck is lithium-ion battery; battery voltage48V. This is environmentally friendly battery without mercury or cadmium. 6.1.2 Precautions a) Use temperature: -10 ~ 45； b) If the battery is to be placed for a long time, charge and discharge it every three months;... - Page 13 Step 3: hold the battery knob forcefully to pull out the battery from truck. Step 4: install new battery, insert it into mounting groove. Step 5: insert power supply connector.
- Page 14 6.3 Precautions for battery charging a) You must use our special Li-ion charger; charger working voltage is 48V, the maximum charge voltage is 54.6V, charge current is 6-7A b) Do not conduct reverse charging c) If the battery becomes hot obviously during charging, please stop immediately, and charge again after is cools down d) When pulling the charger connector, hold the knob rather than pull the wire directly 6.4 Concerning power indicating...
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Page 15: Keep And Maintenance
7. Keep and maintenance Whether the truck can serve satisfactorily depends on careful maintenance. Neglect of maintenance may harm human body and damage cargo. Therefore, when you use the truck, please conduct inspections timely, exclude abnormal phenomenon, and never use a faulted truck in order to ensure safety and prolong service life. -
Page 16: Truck Hoisting
Use wrench No. 5 to remove screw at the adding port. The total required adding amount is 250ml. After oil has been added, lift and lower for 2-3 times unladen, lift forks to the maximum height, then fasten the screw. If washer at the oil port is damaged, replace it with a new washer. -
Page 17: Common Fault And Troubleshooting
9. Common fault and troubleshooting Some common faults and troubleshooting are listed in the table below: Fault Cause analysis Troubleshooting 1． Sealing failure; 2． Some spare parts 1． Replace sealing; Hydraulic oil leakage have slight damage 2． Replace damaged parts; or wearing in surface. -
Page 18: Waste Disposal
10．Waste disposal For waste batteries and hydraulic oil, do not litter around; for environmental considerations, dispose them according to local laws and regulations. 11. Accessories and spare parts Name Use position Specification Q’ty Remarks Open lock Charger Lithium battery Fuse 10A Electric part Dust ring Oil cylinder... -
Page 19: Electrical Schematic Drawing
12. Electrical schematic drawing... -
Page 20: Packing List
13. Packing list Packing List of 15EPML Pallet Truck Consignee: Manufacture No.: Contract No.: Manufacture date: Cargo Q’ty Net weight (kg) Outline Remarks dimension (L x W x H) 15EPML pallet truck Whole truck Technical documents, Accessory bag accessories and spare parts within Note: 1．The following files are included in the technical document bag:...