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Cal Spas Cal Heat CU-100 Owner's Manual

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LTR20071007, Rev. A
11/5/06

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Summary of Contents for Cal Spas Cal Heat CU-100

  • Page 1 LTR20071007, Rev. A 11/5/06...
  • Page 2 Copyright 2006-2007 California Acrylic Industries, Inc. All rights reserved. Duplication without written consent is strictly prohibited. Cal Spas™ and Cal Heat™ are registered trademarks. Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

  • Page 3: Table Of Contents

    Table of Contents Read This First! Safety Instructions ..........1 Preparing for Your New Sauna Planning the Best Location For Your Sauna .
  • Page 4 This page intentionally left blank.

  • Page 5: Read This First

    Read This First! Read This First! Safety Instructions Carefully read and follow all safety instructions. When installing and using this electrical equipment, basic safety precautions should always be followed. To reduce the risk of injury, do not allow children to use this equipment unless they are supervised at all times.

  • Page 6: Preparing For Your New Sauna

    Read This First! Preparing for Your New Sauna Most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to prevent unsupervised access to the property by children under the age of 5.

  • Page 7: Electrical Set-Up Before Delivery Of Your Sauna

    Preparing for Your New Sauna Provide A View With Your Sauna Think about the direction you will be facing when sitting in your sauna. Do you have a special landscaped area in your yard that you find enjoyable? Perhaps there is an area that catches a soothing breeze during the day and lovely sunset in the evening.

  • Page 8: Preparing A Good Foundation

    Preparing for Your New Sauna ELECTRICAL INSTALLATION OF YOUR SAUNA AFTER DELIVERY Important Safety Notice For All Models 1. For the IR-100 Infrared and IR-200 Infrared models, locate the junction box (located under neath the bench; this can be accessed by removing the front skirt of the bench). Make sure that all the connections are seated securely in the junction box.
  • Page 9 Preparing for Your New Sauna Size Specifications Model Depth Width Height IR-100 Infrared 4’ 5’ 6’ IR-200 Infrared 4’ 5’ 6’ OD-100 Outdoor 4’ 6’ 7’ OD-200 Outdoor 5’ 8’ 7’ Page 5 Sauna Owner’s Manual LTR20071007, Rev. A...

  • Page 10: Assembling Your Sauna

    Preparing for Your New Sauna Assembling Your Sauna Cal Heat has eight models in the Custom Series to choose from, depending on your particular need. This manual provides assembly instructions for all eight Custom Series saunas. Remove the packaging panel marked “OPEN THIS END” first to access the contents. Once the panel is removed, unscrew the cross-member support from inside the crate.

  • Page 11: Cu-100, Cu-300, And Cu-500 Assembly Instructions

    Assembling Your Sauna CU-100, CU-300, and CU-500 Assembly Instructions Figure 1. Bench assembly and heater installation Page 7 Sauna Owner’s Manual LTR20071007, Rev. A...
  • Page 12 Assembling Your Sauna Figure 2. Wall assembly Page 8 Sauna Owner’s Manual LTR20071007, Rev. A...
  • Page 13 Assembling Your Sauna Figure 3. Front panel and heater fence installation Figure 4. Roof and roof trim assembly Page 9 Sauna Owner’s Manual LTR20071007, Rev. A...

  • Page 14: Cu-200 And Cu-700 Assembly Instructions

    Assembling Your Sauna CU-200 and CU-700 Assembly Instructions Figure 1. Bench assembly and heater installation Figure 2. Wall assembly Page 10 Sauna Owner’s Manual LTR20071007, Rev. A...
  • Page 15 Assembling Your Sauna Figure 3. Front panel and heater fence installation Figure 4. Roof and roof trim assembly Page 11 Sauna Owner’s Manual LTR20071007, Rev. A...

  • Page 16: Cu-400 Assembly Instructions

    Assembling Your Sauna CU-400 Assembly Instructions Figure 1. Bench assembly Figure 2. Bench and heater installation Page 12 Sauna Owner’s Manual LTR20071007, Rev. A...
  • Page 17 Assembling Your Sauna Figure 3. Wall assembly Figure 4. Front panel installation Page 13 Sauna Owner’s Manual LTR20071007, Rev. A...
  • Page 18 Assembling Your Sauna Figure 5. Heater guard installation Figure 6. Heater guard installation Page 14 Sauna Owner’s Manual LTR20071007, Rev. A...

  • Page 19: Cu-600 Assembly Instructions

    Assembling Your Sauna CU-600 Assembly Instructions Figure 1. Bench assembly and heater installation Figure 2. Wall assembly Page 15 Gazebo Owner’s Manual LTR20071007, Rev. A...
  • Page 20 Assembling Your Sauna Figure 3. Panel installation Figure 4. Heater guard attachment Page 16 Sauna Owner’s Manual LTR20071007, Rev. A...
  • Page 21 Assembling Your Sauna Figure 5. Roof installation Page 17 Gazebo Owner’s Manual LTR20071007, Rev. A...

  • Page 22: Cu-800 Assembly Instructions

    Assembling Your Sauna CU-800 Assembly Instructions Figure 1. Bench assembly and heater installation Figure 2. Wall assembly Page 18 Sauna Owner’s Manual LTR20071007, Rev. A...
  • Page 23 Assembling Your Sauna Figure 3. Panel installation Figure 4. Heater guard attachment Page 19 Gazebo Owner’s Manual LTR20071007, Rev. A...
  • Page 24 Assembling Your Sauna Figure 5. Roof installation Page 20 Sauna Owner’s Manual LTR20071007, Rev. A...

  • Page 25: Ho-100 Through Ho-500 Series Assembly Instructions

    Assembling Your Sauna HO-100 Through HO-500 Series Assembly Instructions Applies to sauna all Home sauna series except HO-600. Figure 1. Bench assembly and heater installation Figure 2. Wall assembly Page 21 Gazebo Owner’s Manual LTR20071007, Rev. A...
  • Page 26 Assembling Your Sauna Figure 3. Front panel and heater fence installation Figure 4. Roof and roof trim assembly Page 22 Sauna Owner’s Manual LTR20071007, Rev. A...

  • Page 27: Ho-600 Series Assembly Instructions

    Assembling Your Sauna HO-600 Series Assembly Instructions Figure 1. Bench assembly and heater installation Page 23 Sauna Owner’s Manual LTR20071007, Rev. A...
  • Page 28 Assembling Your Sauna Figure 2. Wall assembly Page 24 Sauna Owner’s Manual LTR20071007, Rev. A...
  • Page 29 Assembling Your Sauna Figure 3. Front panel and heater fence installation Figure 4. Roof and roof trim assembly Page 25 Sauna Owner’s Manual LTR20071007, Rev. A...

  • Page 30: Ir-100 Assembly

    Assembling Your Sauna IR-100 Assembly The following steps refer to Figure 1. 1. Assemble the side bench. Screw the legs into the underside cross-support of the bench (A). After assembling the bench, place the bench on the wooden flooring of the sauna. 2.
  • Page 31 Assembling Your Sauna 10. Plug the light fixture into the receptacle on the side of the junction box. 11. Plug the heat sensor into the rear of the junction box. 12. Plug the control panel touch pad into the rear of the junction box (this connector has a telephone-type plug).
  • Page 32 Assembling Your Sauna Light Installation (Both Inside/Outside) 1. Use the decorative light for the outside. Attach the black wires to each other and attach the white wires to each other. Tuck the excess wires into the junction box and tighten the mounting screws.

  • Page 33: Ir-200 Infrared Assembly Instructions

    Assembling Your Sauna IR-200 Infrared Assembly Instructions The following steps refer to Figure 4. 1. Assemble the side bench. Screw the legs into the underside cross-support of the bench (A). After assembling the bench, place the bench on the wooden flooring of the sauna. 2.
  • Page 34 Assembling Your Sauna Figure 5. IR-200 assembly 9. Plug in all seven male heater plugs into the corresponding female receptacles on the junctions box. 10. Plug the light fixture into the receptacle on the side of the junction box. 11. Plug the heat sensor into the rear of the junction box. 12.
  • Page 35 Assembling Your Sauna Light Installation (Both Inside/Outside) 1. Use the decorative light for the outside. Attach the black wires to each other and attach the white wires to each other. Tuck the excess wires into the junction box and tighten the mounting screws.

  • Page 36: Ir-103 And Ir-104 Assembly

    Appendix IR-103 and IR-104 Assembly Read these instructions entirely before you begin assembling your sauna. Assemble the infrared cabinet in a location where there will be sufficient space to accommodate it. Make sure the floor is level. Front Door Installation Figure 1.
  • Page 37 Assembling Your Sauna Left Side Wall Installation Figure 2. Attaching the left side wall Remove the side wall from its packing box. One side of the wall has grooves around its outer edges where the front and back walls will slide into. Place this side next to the cabinet base so that it aligns properly with both the cabinet base and the front door assembly.
  • Page 38 Assembling Your Sauna Rear Wall Installation Figure 3. Attaching the rear wall Remove the rear wall from packing box A. Place the rear wall with the side with the infrared heater facing inwards and align it with the cabinet base and the into the groove in the left side wall. Using two large screws, connect the front door assembly to the cabinet.
  • Page 39 Assembling Your Sauna Ceiling Installation Figure 4. Installing the ceiling piece You will need a second person to help you with this step. 1. Remove the ceiling piece from packing box C. 2. Hold the ceiling piece flat with the speakers facing downwards. 3.
  • Page 40 Assembling Your Sauna Right Wall Installation Figure 5. Attaching the right side wall 1. Remove the right side wall from packing box A and place it with the grooved edges against the sauna and the smooth side facing out. 2. Align the wall to fit flush in the grooves against the front and rear walls, the ceiling, and the cabinet base.
  • Page 41 Assembling Your Sauna Left and Right Infrared Heater Installation Even though your sauna has been assembled at this point, Figure 6 below shows an exploded view of the sauna to show the locations of the infrared heater units Figure 6. Location of infrared lamps 1.
  • Page 42 Assembling Your Sauna Rear Infrared Heater Installation You will need a second person to help you with this step to prevent dropping the rear infrared heaters. Figure 7. Location of rear infrared heaters 1. After connecting the power cord, use eight large screws to secure the rear infrared heaters. 2.
  • Page 43 Assembling Your Sauna 9. Move the bench back and forth to align the screw holes in the back of the bench to align with the holes in the heater guard. 10. Fasten the rear of the bench with large screws. Front Infrared Heater Installation 1.
  • Page 44 Assembling Your Sauna OD-100 Assembly The assembly of this sauna will require no less than three people. The panels, roof top and roof assembly are heavy and difficult to lift with by only one person. The following steps refer to Figures 8, 9, and 10. 1.
  • Page 45 Assembling Your Sauna 4. Place roof top panel onto the wall panel assembly. Place the 1” x 2” roof supports, inside the sauna, up against the roof top (Figure 9). 5. Place the outside trim piece(s) flush with top of the roof. 6.
  • Page 46 Assembling Your Sauna 7. Take each roof section and place side-by-side. Make sure the cross-beams are exposed and facing each other. There are pre-drilled holes at each end of the roof sections; make sure these holes line up. 8. Place one bolt with one washer and slide into pre-drilled hole. Place a nut and washer on the other end of the bolt and tighten.

  • Page 47: Od-200 Assembly

    Assembling Your Sauna OD-200 Assembly The assembly of this sauna will require no less than three people. The panels, roof top and roof assembly are heavy and difficult to lift with by only one person. The following steps deal with Figures 11 and 12. 1.
  • Page 48 Assembling Your Sauna 4. Place roof top panel onto the wall panel assembly. Place the 1” x 2” roof supports, inside the sauna, up against the roof top. 5. Place the outside trim piece(s) flush with top of the roof. 6.
  • Page 49 Assembling Your Sauna NOTE: The following steps deal with Figure 13. 1. Take each roof section and place side-by-side. Make sure the cross-beams are exposed and facing each other. There are pre-drilled holes at each end of the roof sections; make sure these holes line up.

  • Page 50: Operating Your Sauna

    Assembling Your Sauna Operating Your Sauna Review all the health and safety instructions. If in doubt as to the advisability of using your sauna, consult your physician. If you feel light-headed or heat-exhausted during a session, exit the sauna immediately. 1.
  • Page 51 Assembling Your Sauna 2.1kW and 8.0kW Heaters These heaters are UL approved for permanent installations and electrical connections. Built with splash proof construction, the conducting parts are protected against water. All wiring must be performed in accordance with local codes. These heaters are wall mounted and have built-in controls. Mounting of the Sauna Heater Using the heater mounting bracket as a guide, drill 4 1/8”...

  • Page 52: Ir-100 And Ir-200 Infrared Models Control Touch Pad

    Operating Your Sauna The control function for the 2.1kW heater and the 8.0 kW heater are identical. Please follow the instructions below. The numbers in the figure above indicate that the user can change the location of the controls: 1. Remove knobs. 2.
  • Page 53 Operating Your Sauna Each time the button is depressed, the temperature will increase 5Þ, to a maximum of 130ÞF. Setting the Time 1. Be sure the digital display is on and the LED indicator is off. The digital display indicates the current temperature in the sauna.

  • Page 54: Ir-103 And Ir-104 Sauna Use And Operation

    Operating Your Sauna IR-103 and IR-104 Sauna Use and Operation Start Up Refer to Figure 14 below for operation instructions. Figure 14. Control panel Make sure the power supply to the infrared sauna is properly connected. Press the ON button to start the system. When the power is switched on, the sauna will perform automatic check.
  • Page 55 Operating Your Sauna Pressing it again will resume the heating cycle. Note: When the temperature reaches the set value, the temperature will remain constant and the infrared heaters will heat continuously. When the set time is up, the beeper will give five beeps to remind the user of the end of the sauna session.

  • Page 56: Using The Stereo System

    We strongly recommend that you read these instructions prior to operating this unit. These instructions describe basic functions. See the manufacturer’s operating instructions for other features and functions. These instructions are delivered with the Cal Spas™ owner’s manual in a clear plastic bag. Using the Aquatic Stereo The Aquatic marine grade stereo is the standard stereo for spa owners with this option.
  • Page 57 Using the Stereo System Figure 18. Stereo back plate Antenna 1. Plug the antenna into the back of the stereo unit. 2. Mount the antenna underneath the bench with the provided screws. The antenna can be mounted on the outside of the sauna. A hole must be drilled through the wall.

  • Page 58: Appendix

    Using the Stereo System Appendix Cleaning and Maintaining Your Sauna A sauna requires little care and virtually no maintenance at all. Care of the Sauna Room Sauna maintenance will be much easier if the floor has been fully sealed and wood preservative applied to selected parts.
  • Page 59 Using the Stereo System Troubleshooting Guide PROBLEM: There is no power. SOLUTION: 1). Make sure that both ends of the power cord are securely plugged in to their respective power outlets. 2). Make sure that the circuit breaker has not been tripped. PROBLEM: House breaker/fuse is tripping.
  • Page 60 Appendix firmly to the radio/CD head unit. 3). Check the fuse for the radio. (Refer to the radio Owner’s Manual on how to remove it) PROBLEM: Rear heaters are not producing heat (infrared). SOLUTION: 1). Remove half-bench and lower skirt (below full-bench). Check power box to ensure all con- nections are firmly plugged into junction box.

  • Page 61: Accessories

    Appendix Accessories The following is a list of all the accessories that you can use with your Cal Sauna. If you wish to order an accessory, feel free to contact your dealer with the desired part name and part number, or visit www.calspas.com.
  • Page 62 Appendix If you choose to have wooden flooring added to your sauna, the following information will aid you during the ordering process. Model Part Number CU-100 OPTU468-CU100 CU-200 OPTU468-CU200 CU-300 OPTU468-CU300 CU-400 OPTU468-CU400 CU-500 OPTU468-CU500 CU-600 OPTU468-CU600 CU-700 OPTU468-CU700 CU-800 OPTU468-CU800 Page 58 Sauna Owner’s Manual...

  • Page 63: Replacement Parts

    Appendix Replacement Parts The following section contains the part numbers that will be needed for your reference in the event that parts need to be ordered. CU-100 Description Part Number Quantity SIDE PANEL 45 X 83" WOO27306232 FRONT PANEL 45 X 83" WOO27306230 SAUNA DOOR HANDLE WOO27100885...
  • Page 64 Appendix CU-300 BENCH SUPPORT WOO27306525 2 X 2 X 82.5 CORNER CONNECTOR WOO27106842 SAUNA HEATER GUARD WOO27101211 BASE HEATER SAUNA 10 X 16 WOO27306391 SAUNA HEATER 8.0 kW 240 V HEA14000380 SAUNA LIGHT LIT16000020 SCREW 8 X 2 1/2" SQ. DRIVE HAR13201150 SCREW 8 X 1 5/8"...
  • Page 65 Appendix SAUNA DOOR HANDLE WOO27100885 CU-600 TOP PANEL WOO27306545 CU-600 BOTTOM PANEL WOO27306546 CU-600 BENCH WOO27306547 CU-600 BENCH-BACK REST WOO27306548 CU-600 BENCH SUPPORT WOO27306549 2 X 2 X 82.5 CORNER CONNECTOR WOO27106842 SAUNA HEATER GUARD WOO27101211 BASE HEATER SAUNA 10 X 16 WOO27306391 SAUNA HEATER 8.0 kW 240 V HEA14000380...
  • Page 66 Appendix Description Part Number Quantity SIDE PANEL 45 X 83" WOO27306232 FRONT PANEL 45 X 83" WOO27306230 SAUNA DOOR HANDLE WOO27100885 BACK PANEL 45 X 83 WOO27306229 TOP PANEL 48 X 48 WOO27306228 BOTTOM PANEL 48 X 45 WOO27306227 TOP BENCH 19.5 X 44.5 WOO27306225 BENCH SUPPORT 16 1/2 X 16 1/2 WOO27306236...
  • Page 67 Appendix SCREW 8 X 1 5/8 PHILLIP HAR13200010 WARRANTY & REGISTRATION CARD LTR17001970 HO-400 Description Part Number Quantity SIDE PANEL 69 X 83 WOO27306483 FRONT PANEL 69 X 83 WOO27306233 BACK PANEL 69 X 83 WOO27306416 TOP PANEL 72 X 72 WOO27306364 BOTTOM PANEL 69 X 69 WOO27306323...
  • Page 68 Appendix BACK PANEL W/VENT 83 X 81 WOO27306443 BACK PANEL 83 X 81 WOO27306414 DOOR PANEL 83 X 39 WOO27100284 TOP PANEL 84 X 84 WOO27306362 BOTTOM PANEL 81 X 81 WOO27306321 SAUNA DOOR HANDLE WOO27100885 TOP BENCH 19.5 X 80.5 WOO27306363 TOP BENCH 19.5 X 63 WOO27306365...
  • Page 69 Appendix SIDE PANEL 93 X 83 WOO27306207 FRONT PANEL 141 X 83 WOO27306353 BACK PANEL 141 X 83 WOO27306354 TOP PANEL 144 X 96 WOO27306371 BOTTOM PANEL 93 X 93 WOO27306209 TOP BENCH 19.5 X 91.5 WOO27306274 BENCH TOP 140 1/2 X 19.5 WOO27100244 BENCH BACK 140 1/2 X 15.5 WOO27100243...
  • Page 70 Appendix SIDE PANEL (LEFT), 41 1/2”X71”, ASPEN W0027100250 SIDE PANEL (RIGHT), 41 1/2”X71”, ASPEN W0027100251 BENCH PANEL, 19 1/2”X53” W/HEATER, ASPEN W0027100258 BENCH LEG SUPPORT, 16 1/2”X19 1/2”, ASPEN W0027100298 BENCH TOP, 19 1/2”X53 1/2”, ASPEN W0027100253 BENCH TOP, 11 1/2”X21 3/4”, ASPEN W0027100254 BENCH LEG SUPPORT, 8 1/2”X19 1/2”, ASPEN W0027100255...
  • Page 71 Appendix INSIDE FRAME, ROOF, EXTREME, ASPEN W0027100194 OUTSIDE FRAME, ROOF, EXTREME, ASPEN W0027100195 SAUNA HEATER GUARD, ASPEN W0027100232 BASE HEATER, SAUNA, ASPEN W0027100231 TOP PANEL, 60”X96”, SAUNA, ASPEN W0027100230 5”X8” COMPOSITION ROOF TOP W0027211493 BOTTOM PANEL, 57”X93”, SAUNA, ASPEN W0027100228 SAUNA HEATER, 8.0KW 240V HEA14000380 CD PLAYER, AM/FM CASSETTE, CLARION MARINE...

  • Page 72: Warranty Information

    Appendix Warranty Information See your Cal Heat Sauna dealer for a copy of the applicable warranty, details and any questions you may have regarding the warranty coverage on your sauna. Warranty Exclusions The Limited Warranty is void if the sauna has been subject to negligence, alteration, misuse, abuse, repairs by non- C.A.I.
  • Page 73 Appendix Page 69 Sauna Owner’s Manual LTR20071007, Rev. A...
  • Page 74 Appendix Page 70 Sauna Owner’s Manual LTR20071007, Rev. A...
  • Page 76 Please make a record of the following. It will be valuable if service is required. Sauna Model: SaunaSerial Number: Date Purchased: Date Installed: Dealer’s Phone Number: Dealer’s Address: C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890 www.calspas.com LTR20071007, Rev.

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Cal heat cu-300Cal heat cu-500Cal heat cu-200Cal heat cu-700Cal heat cu-400Cal heat cu-600 ... Show all

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