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Fleck 5600SXT Upflow
Service Manual
TABLE OF CONTENTS
JOB SPECIFICATION SHEET ...............................................1
INSTALLATION ......................................................................2
START-UP INSTRUCTIONS ..................................................2
TIMER FEATURES ................................................................3
TIMER OPERATION ..............................................................4
MASTER PROGRAMMING MODE CHART ..........................5
MASTER PROGRAMMING MODE ........................................6
USER PROGRAMMING MODE .............................................9
DIAGNOSTIC PROGRAMMING MODE ................................10
CONTROL VALVE ASSEMBLY ..............................................11
VALVE POWERHEAD ASSEMBLY ........................................12
3/4" TURBINE METER ASSEMBLY .......................................13
BYPASS VALVE ASSEMBLY (PLASTIC) ...............................14
BYPASS VALVE ASSEMBLY (METAL) ..................................15
2300 SAFETY BRINE VALVE.................................................16
2310 SAFETY BRINE VALVE.................................................17
TROUBLESHOOTING ...........................................................18
WATER CONDITIONER FLOW DIAGRAMS .........................20
WIRING DIAGRAM ................................................................21
SERVICE INSTRUCTIONS ....................................................22
SERVICE ASSEMBLIES ........................................................24
JOB SPECIFICATION SHEET
Job Number: ___________________________________________________
Model Number: _________________________________________________
Water Hardness: _______________________________________ ppm or gpg
Capacity Per Unit: _______________________________________________
Mineral Tank Size: ______________ Diameter: ________ Height: _________
Salt Setting per Regeneration: _____________________________________
1. Type of Timer:
A. 7 Day or 12 Day
B. Meter Initiated
2. Downflow:
Upflow
3. Meter Size:
A. 3/4" Std Range (125 - 2,100 gallon setting)
B. 3/4" Ext Range (625 - 10,625 gallon setting)
C. 1" Std Range (310 - 5,270 gallon setting)
D. 1" Ext Range (1,150 - 26,350 gallon setting)
E. 1-1/2" Std Range (625 - 10,625 gallon setting)
F. 1-1/2" Ext Range (3,125 - 53,125 gallon setting)
G. 2" Std Range (1,250 - 21,250 gallon setting)
H. 2" Ext Range (6,250 - 106,250 gallon setting)
I.
3" Std Range (3,750 - 63,750 gallon setting)
J. 3" Ext Range (18,750 - 318,750 gallon setting)
K. Electronic _________ Pulse Count ________ Meter Size _______
4. System Type:
A. System #4: 1 Tank, 1 Meter, Immediate, or Delayed Regeneration
B. System #4: Time Clock
C. System #4: Twin Tank
D. System #5: 2-5 Tanks, Interlock Mechanical
2-4 Tanks, Interlock Electronic
Meter per unit for Mechanical and Electronic
E. System #6: 2-5 Tanks, 1 Meter, Series Regeneration, Mechanical
2-4 Tanks, 1 Meter, Series Regeneration, Electronic
F. System #7: 2-5 Tanks, 1 Meter, Alternating Regeneration,
Mechanical
2 Tanks only, 1 Meter, Alternating Regeneration,
Electronic
G. System #9: Electronic Only, 2-4 Tanks, Meter per Valve, Alternating
H. System #14: Electronic Only, 2-4 Tanks, Meter per Valve. Brings
units on and offline based on flow.
5. Timer Program Settings:
A. Backwash: ___________________________________ Minutes
B. Brine and Slow Rinse: __________________________ Minutes
C. Rapid Rinse: _________________________________ Minutes
D. Brine Tank Refill: ______________________________ Minutes
E. Pause Time: __________________________________ Minutes
F. Second Backwash: ____________________________ Minutes
6. Drain Line Flow Control: ______________________________gpm
7. Brine Line Flow Controller: ____________________________gpm
8. Injector Size#: ____________________________________________
9. Piston Type:
A. Hard Water Bypass
B. No Hard Water Bypass
Upflow Variable
42683 Rev F
JL10
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Table of Contents
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Summary of Contents for Pentair Pool Products Fleck 5600SXT Upflow
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Page 1: Table Of Contents
Fleck 5600SXT Upflow Service Manual TABLE OF CONTENTS JOB SPECIFICATION SHEET JOB SPECIFICATION SHEET ..........1 Job Number: ___________________________________________________ Model Number: _________________________________________________ INSTALLATION ..............2 Water Hardness: _______________________________________ ppm or gpg START-UP INSTRUCTIONS ..........2 Capacity Per Unit: _______________________________________________ TIMER FEATURES ..............3 Mineral Tank Size: ______________ Diameter: ________ Height: _________ TIMER OPERATION ..............4... -
Page 2: Installation
7. Put salt in the brine tank. foreign material (usually solder) that may have resulted NOTE: Do not use granulated or rock salt. from the installation. Once clean, close the water tap. 2 • JL10 Fleck 5600SXT Upflow... -
Page 3: Timer Features
During regeneration, the user can force the control to advance to the next cycle step immediately by pressing the extra cycle button. Fleck 5600SXT Upflow JL10 • 3... -
Page 4: Timer Operation
While in the Program Mode, the control continues to operate normally monitoring water usage and keeping all displays up to date. Control programming is stored in memory permanently, eliminating the need for battery backup power. 4 • JL10 Fleck 5600SXT Upflow... -
Page 5: Master Programming Mode Chart
Meter pulses per gallon for generic/other flow meter Notes: Some items may not be shown depending on timer configuration. The timer will discard any changes and exit Master Programming Mode if any button is not pressed for sixty seconds. Fleck 5600SXT Upflow JL10 • 5... -
Page 6: Master Programming Mode
Time of Day. This option setting is Two-Tank System: identified by “DF” in the upper left hand corner of the screen. There are three possible settings: Display Format Setting Unit of Volume Time Display U.S. Gallons 12-Hour AM/PM Liters 24-Hour 6 • JL10 Fleck 5600SXT Upflow... - Page 7 The reserve selection parameter is only available if the control type has been set to one of the metered options. There are two possible settings. Safety Factor Fixed Reserve Capacity Fleck 5600SXT Upflow JL10 • 7...
- Page 8 Note that the control requires at least one day to be set to “ON.” If all 7 days are set to “OFF”, the unit will return to Day One until one or more days are set to “ON.” 8 • JL10 Fleck 5600SXT Upflow...
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Page 9: User Programming Mode
Range: 1-199 hardness 5. Press the Extra Cycle button. Use this display to adjust the Fixed Reserve Capacity. This option setting is identified by “RC” or "SF" in the upper left-hand Corner of the screen. Fleck 5600SXT Upflow JL10 • 9... -
Page 10: Diagnostic Programming Mode
5. Press the Up button. Use this display to view the Volume Used since the last regeneration cycle. This option setting is identified by “VU” in the upper left hand corner of the screen. 10 • JL10 Fleck 5600SXT Upflow... -
Page 11: Control Valve Assembly
1 ..15548 ....Screen, Pressure Regulator 33 ....1 ..13296 ....Screw, Hex Wsh, 6-20 x 1/2 2 ..15607 ....Screw, Hex Hd Mach, 10-24 x 1-3/8 34 ....2 ..13314 ....Screw, Slot Ind Hex, 8-18 x .60 Fleck 5600SXT Upflow JL10 • 11... -
Page 12: Valve Powerhead Assembly
14 ....2 ..19080 ....Spring, Compression, 6700 Not Shown: 15 ....2 ..13300 ....Ball, 1/4” Stainless Steel 4 ..40422 ....Wire, Nut, Beige 16 ....1 ..24958-10 ...Gear, Main Drive, Upflow 17 ....1 ..13547 ....Strain Relief, Flat Cord 12 • JL10 Fleck 5600SXT Upflow... -
Page 13: 3/4" Turbine Meter Assembly
2 ....2 ..19569 ....Clip, Flow Meter 3 ....1 ..19797 ....Meter Body Assembly, 3/4” Turbine 4 ....4 ..13305 ....O-ring, 119 5 ....1 ..19791-01 ...Harness Assembly, Flow Meter 6 ....1 ..14613 ....Flow Straightener (not shown) Fleck 5600SXT Upflow JL10 • 13... -
Page 14: Bypass Valve Assembly (Plastic)
1 ..13708NP ...Yoke, 3/4” NPT Nickel Plated 1 ..13398 ....Yoke, Brass, 1” NPT 1 ..13398NP ...Yoke, 1” NPT Nickel Plated 1 ..40636 ....Yoke, 1-1/4” NPT 1 ..40636-49 ...Yoke, 1-1/4” Sweat 14 • JL10 Fleck 5600SXT Upflow... -
Page 15: Bypass Valve Assembly (Metal)
4 ....1 ..11978 ....Side Cover 5 ....1 ..13604-01 ...Label 6 ....8 ..15727 ....Screw 7 ....1 ..11986 ....Side Cover 8 ....1 ..11979 ....Lever, Bypass 9 ....1 ..11989 ....Screw, Hex Head, 1/4-14 Fleck 5600SXT Upflow JL10 • 15... -
Page 16: 2300 Safety Brine Valve
8 ....1 ..10186 ....Nut, Hex, 10-32, Nylon 9 ....1 ..60002 ....#500 Air Check 10 ....1 ..10149 ....Float Rod, 30” 11 ....1 ..10700 ....Float Assembly, White 12 ....4 ..10150 ....Grommet 16 • JL10 Fleck 5600SXT Upflow... -
Page 17: 2310 Safety Brine Valve
11 ....1 ..60014 ....Safety BrineValve, 2310 (includes items 1-10) 12 ....2 ..10150 ....Grommet (included with item 13) 13 ....1 ..60068-30 ...Float Assembly, 2310, w/30” Rod 14 ....1 ..60002-34 ...Air Check, #500, 34” long Fleck 5600SXT Upflow JL10 • 17... -
Page 18: Troubleshooting
Replace power head assembly if not positioning properly. Foreign material in control. Remove power head assembly and inspect bore. Remove foreign material and check control in various regeneration positions. Internal control leak. Replace seals and piston assembly. 18 • JL10 Fleck 5600SXT Upflow... - Page 19 Mode. After reconfiguring the system, step the valve through a manual regeneration. If the error re-occurs unplug the unit and contact technical support. Upper Drive Power failure install programming Valve will automatically recover. Sync change Fleck 5600SXT Upflow JL10 • 19...
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Page 20: Water Conditioner Flow Diagrams
2. Backwash Positon 3. Rapid Rinse Position 3. Rapid Rinse Position 4. Brine Tank Fill Position 4. Brine Tank Fill Position Service Postion Service Postion Service Position Rapid Rinse Backwash Position Brine Tank Fill Position 20 • JL10 Fleck 5600SXT Upflow... -
Page 21: Wiring Diagram
WIRING DIAGRAM Fleck 5600SXT Upflow JL10 • 21... -
Page 22: Service Instructions
Make sure control valve is returned to the In Service position. 11. Be sure there is enough salt in the brine tank. 12. Start regeneration cycle manually if water is hard. 22 • JL10 Fleck 5600SXT Upflow... - Page 23 9. Return bypass or inlet valve to normal In Service position. Water pressure automatically builds in the conditioner. NOTE: Be sure to shut off any bypass line. 10. Check for leaks at all seal areas. 11. Follow Injectors/Screen Replacement, steps 9–12. Fleck 5600SXT Upflow JL10 • 23...
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Page 24: Service Assemblies
SERVICE ASSEMBLIES Air Check Seal & Spacer Kits 60002-34 ....Air Check #500 34” 60125......5600SXT Seal and Spacer Kit 60125-20 ....Seal & Spacer Kit, Top Brine Line Flow Controls 60022-12 ....BLFC .125 gpm Yokes 60022-25 ....BLFC .25 gpm 13708-40 ....Yoke 1” Sweat 60022-50 ....BLFC .50 gpm 13708-45 ....Yoke 3/4”...