Neo-Pure PRO-41000-A Series Installation, Operation And Service Manual

The high efficiency reverse osmosis drinking water system

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The High Efficiency Reverse Osmosis
Drinking Water System Installation,
Operation and Service Manual
PRO-41000-A Series
Installation Guide
6/29/2023
1

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Summary of Contents for Neo-Pure PRO-41000-A Series

  • Page 1 The High Efficiency Reverse Osmosis Drinking Water System Installation, Operation and Service Manual PRO-41000-A Series Installation Guide 6/29/2023...
  • Page 2: Table Of Contents

    Table of Contents Introduction - Pre Installation Precautions ............. 3 Reverse Osmosis System and Component Introduction ......... 4 Water Flow and Component Diagram ..............5 Membrane and Flow Restrictor Location and Installation ........6 Permeate Pump and Outlet Elbow Assembly Installation ........7 Component Location Diagram ..
  • Page 3: Introduction - Pre Installation Precautions

    Typical Reductions: • Lead • Arsenic (As5) • Nitrate • Barium • Radium 226/228 • Cadmium • Selenium • Chromium (6, 3) • • Copper • Cysts • Fluoride Pre Installation Precautions • Location of the RO system, water supply, and drain - Using the diagrams on page 6, make sure there is adequate space for the system, the tank and there is access to the cold water supply and drain •...
  • Page 4: Reverse Osmosis System And Component Introduction

    Reverse Osmosis System and Component Introduction Your new Reverse Osmosis Drinking Water System (RO) uses a combination of filtration and membrane technologies and efficiency components to provide the highest quality water possible. The following components combine to give you high quality water in the most efficient way possible. Pre and Post Filtration The first stage is a 5 micron activated carbon block, the pre-filter.
  • Page 5: Water Flow And Component Diagram

    Water flow and Connections Remineralizer 3/8” White 1/4” Blue Membrane Auto Shut-Off Flow Restrictor 1/4” Blue 3/8” White 1/4” Red To Tank 1/4” Orange To Airgap To Faucet Feed water Pre Filter Post Filter 3/8” Blue Permeate Pump Installation Kit Components •...
  • Page 6: Membrane And Flow Restrictor Location And Installation

    Install the Membrane and Flow Restrictor The membrane and flow restrictor are packed in the box and must be installed. O-ring end 1. Disconnect the feed supply tubing attached to the cap of the membrane housing and then unscrew the cap from the housing. 2.
  • Page 7: Permeate Pump And Outlet Elbow Assembly Installation

    Permeate Pump Permeate Pump Installation 1. It may be necessary to trim tubing to ensure a proper fit of pump in the bracket with out ports on top. Auto Shut-Off 2. The permeate pump snaps into the black Flow mounting clip already assembled to the Restrictor bottom of the mounting bracket between the pre and post filter housings.
  • Page 8: Component Location Diagram

    Installation Diagram 1/4” Red Brine Out Line from RO (1) 3/8” Black Brine Line from Airgap to Drain (3) 3/8” Blue RO Drinking Water (2) 3/8” White Tank Line from RO 1/4” Yellow Feed Supply Line Installation Notes: Storage Tank Under a standard sink base cabinet is usually plenty of room for the water system.
  • Page 9: System Component And Replacements

    System Components and Replacements Remineralizer Membrane Auto Shut-Off Flow Restrictor To Tank To Airgap To Faucet Feed water Post Filter Pre Filter To Remote Hook-up Permeate Pump Ice maker or brewer *Parts not Included *Assembled with NSF Certified components Part Number Description Part Number Description...
  • Page 10: Drain Saddle Location Description

    Location and Installation of the Drain Saddle Here are a few tips to use when deciding the location and installing: • Place the drain saddle as far away from a disposal as possible. A disposal can shoot debris into the drain line and block the air gap.
  • Page 11: Drain Saddle And Feed Supply Installation

    Drain Saddle Installation Steps 1. Position the drain saddle in the desired location, mark the spot to be drilled and remove the saddle. 2. Drill a 7/16” hole through just one side of the drain pipe. 3. The drain saddle comes with a self adhesive foam pad. Peel off the backing and apply to the inside of the saddle with the tube connection fitting.
  • Page 12: Airgap Faucet Installation

    Air Gap Faucet Installation Installation of the Air Gap Faucet is a required part of installation and is the system's means of drain water backflow prevention. If sink top includes an unused knockout hole, remove knockout cover plate and mount faucet there. If no knockout hole exists, drill 1.25"...
  • Page 13: Final Tubing Connections

    Final Tubing Connection With all system components now properly installed, final tubing connection can be completed. This product is outfitted with user friendly “Push-In” connectors. Proper use of “Push-In” connectors is shown in Figure 9. Tubing selected for use with connectors should be of high quality, exact size and roundness, and have no surface nicks or scratches.
  • Page 14: System Start-Up Steps And System Maintenance

    System Start-up 1. Check all connections and ensure they are secure. 2. Turn on the feed water valve and check for leaks. (Turn off and correct leaks if any occur) 3. Close the valve on the storage tank and open the faucet until a steady fast drip or stream of water flows.
  • Page 15: Filter Replacement -Pre/Post And Membrane

    System Routine Maintenance Changing the Carbon Pre and Post Filters 1. Turn off the ball valve on top of the storage tank 1/4 turn clockwise. (Page 6). 2. Turn off the feed (cold) water supply valve. (Page 8). 3. Open the handle on the dispensing faucet and wait a few minutes for the pressure to be relieved from the RO system.
  • Page 16: Filter Replacement Remineralization Cartridge

    System Routine Maintenance Changing the Remineralization Cartridge The cartridge has 1/4” quick connect fittings on each end so replacing it is pretty simple. Refer to the how to use quick connect fittings guide on page 13. 1. Release the elbow fittings from each end of the cartridge then remove it from the mounting clips. 2.
  • Page 17: Tank Sanitizing Instructions

    Tank Sanitation Kit for PRO-41000A RO Systems Installation Instructions 1. Close the feed supply valve 2. Close the tank valve 3. To relieve pressure, open the RO faucet until water flow stops 4. Cut tubing from feed line 5. Install valved insert (1) closest to feed supply valve 6.
  • Page 18: Troubleshooting Guide

    Troubleshooting Not Enough Water From The Storage Tank Possible Cause Solution Feedwater valve is plugged or closed. Open valve or unclog. Pre or post filter is clogged Replace filters Low feed water pressure Water pressure should be above 50 psi. Install a booster pump RO Membrane is fouled Make sure drain line is not clogged.
  • Page 19: Warranty Information

    In addition, the membrane is only warranted if the required feed water conditions are met. The above warranty will also not apply to any part of the Neo-Pure R.O. Drinking Water System that is damaged because of neglect, misuse, alterations, accident, misapplication, physical damage, or damage caused by fire, acts of God, freezing or hot waters or similar causes.
  • Page 20: Contact Information

    Installation Guide 6/29/2023...

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