Related Manuals for Tiger RBM16
Summary of Contents for Tiger RBM16
- Page 1 Publication 657 October 2010 Part No. 22674.57 Revised: 07.01.13 Boom Mowers RBM16 & RBM20 Operator Manual...
- Page 2 For Safety and Performance … ALWAYS READ THE BOOK FIRST Tiger Corporation 3301 N. Louise Ave Sioux Falls, SD 57107 Toll-Free: 1-800-843-6849 Fax: 1-800-716-7620 - NOISE STATEMENT - The equivalent daily personal noise exposure from this machine measured at the operators’ ear is within the range 78 –...
- Page 3 POWER ARM INSPECTION AND MAINTENANCE A daily equipment inspection of the tractor and mower should be conducted before the equipment is used. You may use the inspection sheets to assist with these daily inspections. Any damaged or missing guards should be repaired or replaced before operating the mower.
- Page 4 TRACTOR PRE-OPERATION Inspection Power Arm ID ________________ Date: _______________ Shift: _______________ WARNING Before conducting the inspection, make sure the tractor engine is off, the key is removed all rotation has stopped and the tractor is in park with the parking brake engaged. Any implement attached to the tractor is firmly on the ground.
- Page 5 POWER ARM PRE-OPERATION Inspection Power Arm ID ________________ Date: _______________ Shift: _______________ WARNING Before conducting the inspection, make sure the tractor engine is off, the key removed, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower head is resting on the ground or is securely blocked up and supported and all hydraulic pressure has been relieved.
- Page 6 TRACTOR PRE-OPERATION Inspection Power Arm ID ________________ Date: _______________ Shift: _______________ WARNING Before conducting the inspection, make sure the tractor engine is off, the key is removed all rotation has stopped and the tractor is in park with the parking brake engaged. Any implement attached to the tractor is firmly on the ground.
- Page 7 POWER ARM PRE-OPERATION Inspection Power Arm ID ________________ Date: _______________ Shift: _______________ WARNING Before conducting the inspection, make sure the tractor engine is off, the key removed, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower head is resting on the ground or is securely blocked up and supported and all hydraulic pressure has been relieved.
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Page 8: Table Of Contents
CONTENTS General Information Model Specifications Safety Information Tractor Requirements Tractor Preparation Delivery & Pre-Attachment Hydraulic Oil Machine Attachment PTO Driveshaft Installation Fitting Operator Controls Flailhead Attachment Running Up Procedure Emergency Stopping Pre-Work Preparation & Precautions Removal From Tractor Storage Operation Cable Control Operation Rotor Control Operation Slew &... -
Page 9: General Information
GENERAL INFORMATION Read this manual before fitting or operating the machine. Whenever any doubt exists contact your dealer or the Tiger Service Department for assistance. Use only Tiger Genuine Parts on Tiger equipment and machines. DEFINITIONS - The following definitions apply throughout this manual: WARNING: An operating procedure, technique etc., which can result in personal injury or loss of life if... -
Page 10: Model Specifications
INTRODUCTION – Model Specifications RBM16 Linkage Mounted 16’ 4” Reach 54HP Totally Independant Hydraulic System Right Hand Cutting Hydraulic Safety Breakaway 95° Powered Slew 53 Gallon (U.S.) Hydraulic Reservoir 2760 PSI / 28 US gal/min (Pressure / Flow) ... -
Page 11: Safety Information
SAFETY SECTION This machine has the potential to be extremely dangerous, in the wrong hands it can kill or maim. It is therefore imperative that both owner, and operator of this machine, read and understand the following section to ensure that they are fully aware of the dangers that do, or may exist, and their responsibilities surrounding the use and operation of the machine. - Page 12 BEFORE USING THIS MACHINE YOU MUST: ▲ Ensure you read all sections of the operator handbook. ▲ Ensure the operator is, or has been, properly trained to use the machine. ▲ Ensure the operator has been issued with and reads the operator handbook. ▲...
- Page 13 WHEN NOT TO USE THIS MACHINE: ▲ Never attempt to use this machine if you have not been trained to do so. ▲ Never use a machine until you have read and understood the operator handbook, are familiar with it, and practiced the controls. ▲...
- Page 14 No advice given here can replace ‘good common sense’ and ‘total awareness’ at all times, but will go a long way towards the safe use of your Tiger machine.
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Page 15: Tractor Requirements
FITTING – Tractor requirements Minimum Tractor Weight - including ballast weight if necessary: For RBM16 model – 7,700 lbs. For RBM20 model – 8,800 lbs. Minimum HP Requirements RBM16 & RBM20 models – 65HP Linkage Category 2 PTO Shaft Tractor must be equipped with a live drive PTO to enable forward motion to be stopped while the flail head continues to operate. -
Page 16: Tractor Preparation
TRACTOR PREPARATION Wheel Width Set wheel widths as wide as possible. Lift Links Adjust lift links until they are equal length. Tractor Ballast It is imperative when attaching ‘third-party’ equipment to a tractor that the maximum possible stability of the machine and tractor combination is achieved – this can be accomplished by the utilization of ‘ballast’... -
Page 17: Delivery & Pre-Attachment
Always ensure the machine is balanced during the lifting procedure and that all bystanders are kept well clear of the raised machine. For balanced lifting RBM16 models are raised using slinging point ‘A’ and RBM20 models using slinging points ‘A’ and ‘B’... -
Page 18: Hydraulic Oil
HYDRAULIC OIL Hydraulic Oil Reservoir Fill the tank with oil selected from the chart below or a good quality equivalent to a point where the level is between the minimum and maximum marks on the tank gauge. When the machine is initially run the level will drop as the oil is drawn into the circuit - top back up as required to the correct level on the gauge. -
Page 19: Machine Attachment
MACHINE ATTACHMENT NOTE: Machine shown may differ in appearance to actual machine but procedures remains the same. Attachment of the machine should always be performed on a firm level site. CAUTION: During the attachment procedure bystanders must be kept at a safe distance from the machine at all times. - Page 20 Reverse tractor squarely and centrally to the Reverse fully in to attachment points then raise the tractor linkage until it locks onto the lower machine - set tractor lower links to a height that will permit attachment to lower frame attachment link balls on both sides of the machine.
- Page 21 Feed control lines into tractor cab – avoid sharp Connect control lines to the machines control bends and keep lines well clear of all moving unit in the tractor cab (Electric models only). parts on the machine or tractor. Tighten tractor stabilisers - raise tractor linkage Attach PTO shaft to the output shaft of the to lift the machine to its working height.
- Page 22 Finally, slew the machine into the transport position, replace slew lock pin (transport mode) and close lift ram tap. Attachment is now complete and the machine ready for transportation to the work site. NOTE: For initial installation refer to running up procedure.
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Page 23: Pto Driveshaft Installation
PTO DRIVESHAFT INSTALLATION The PTO driveshaft attaches between the tractor and the machine gearbox to transfer the power required to the run and operate the machine – it is important to achieve the correct shaft length to avoid risk of it ‘bottoming out’ when raising or lowering the machine. The procedure for measuring and cutting the shaft is as follows: Measuring the PTO Shaft With the machine attached to the... -
Page 24: Fitting Operator Controls
FITTING OPERATOR CONTROL UNIT Cable Controls Cable control units are provided with, and attached to, a mounting bracket – the bracket should be securely fixed to the internal mud wing or cab cladding in a suitable convenient location that offers ease of use without interfering with normal tractor operation. In deciding the final position of the control unit bear in mind the location of the cable run –... -
Page 25: Flailhead Attachment
FLAILHEAD ATTACHMENT For ease of attachment and safety this procedure is best performed on a firm level site. With the tractor parked alongside the flailhead operate the controls of the machine to position the pivot bracket of the machines head angling mechanism directly behind flailhead with the base of the hose tray (or junction bracket) parallel to the ground. -
Page 26: Running Up Procedure
RUNNING UP PROCEDURE CAUTION! Before initial use of a new machine, all lubrication points must be greased and the gearbox and oil tank levels checked and where required topped up before attempting to use the machine. See maintenance section for details. ‘Running Up’... -
Page 27: Pre-Work Preparation & Precautions
PRE-WORK PREPARATION & PRECAUTIONS IMPORTANT: Always read the book first before attempting to operate the machine – practise operating the machine, without the rotor running, in a safe open space until you are fully familiar with all controls and functions of the machine. Only begin using the machine for work when you are confident that you have mastered the controls and operation sufficient for safe use of the machine. -
Page 28: Removal From Tractor
REMOVAL FROM TRACTOR DANGER! READ CAREFULLY BEFORE COMMENCING TO REMOVE THE MACHINE FROM THE TRACTOR. THE ORDER OF THE FOLLOWING STEPS MUST BE FOLLOWED EXACTLY DISCONNECTING THE TOP LINK MUST BE THE LAST OPERATION PRIOR TO DRIVING THE TRACTOR AWAY FROM THE MACHINE. WARNING! Do not operate quadrant lever or machine controls through the rear cab window whilst standing on or amongst linkage components. -
Page 29: Operation
OPERATION Machine Guards Before each period of work, check that all the relevant tractor and machine guards are in place and in good working condition. Small splits and abrasions on the lower edges of the flail head rubber flaps are permissible, but should one or more of these cuts or splits become fifty per cent or more of the flap height they should be replaced immediately as they will have become ineffective for debris containment. -
Page 30: Cable Control Operation
CABLE CONTROLS Cable controlled machines are supplied with a control unit of the type shown below – the particular version will be dependent on the specification and features of the machine. Versions differ primarily in the number of armhead control levers assembled within the control bank –... - Page 31 ARM OPERATION...
- Page 32 Rotor Control Refer to specific cable rotor control section for additional information on rotor operation Midcut Models FLOAT OPERATION (Angle Float Standard / Lift Float Optional) HEAD ANGLE FLOAT - Push angle lever fully forward into the detent A) Angle Float OFF B) Angle Float ON position.
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Page 33: Rotor Control Operation
CABLE ROTOR CONTROL On cable rotor control machines the rotor is operated by the lever shown below – from the upright ‘off’ position pushing the lever forward switches the rotor on for downhill cutting and pulling the lever backwards switches the rotor on for uphill cutting. The small pivot locking lever mounted on the side of the control assembly rotates through 180°... -
Page 34: Slew & Lift Locks
SLEW & LIFT LOCKS Slew Ram Lock The machine is fitted with a slew ram lock as shown opposite. The slew function must be ‘locked’ at all times during transportation and storage of the machine and only unlocked for work. SLEW RAM LOCK ►... -
Page 35: Breakaway
BREAKAWAY The machine is fitted with a hydraulic breakaway device which protects the structure of the machine should an unforeseen obstacle be encountered. NOTE The breakaway function does not relieve the operator of his responsibility to drive carefully, be alert and AVOID OBVIOUS HAZARDS BEFORE CONTACT OCCURS. Breakaway may occur momentarily during normal work should an extra thick or dense patch of vegetation be encountered. -
Page 36: Powered Slew
POWERED SLEW The slew feature allows a 95° arc of powered arm movement on the working side from right angles to the tractor to 5° beyond the direct line astern. The feature is required to place the machine in the transport position but can also be used to sweep the arm to and fro whilst cutting awkward areas and corners thus avoiding the need to constantly re-position the tractor. -
Page 37: Moving Into Transport Position
MOVING INTO TRANSPORT POSITION Select ‘Rotor Off’ and wait for the rotor to stop turning completely. Ensure that both ‘lift’ and ‘angle float’ functions are switched off. Select ‘slew’ mode on the controls. Operate ‘slew in’ function to bring the arms into position directly behind the tractor. - Page 38 TRANSPORT POSITION The machine is transported inline to the rear of the tractor with a minimum of 12” (300mm) clearance between the tension link and the rear cross member of the tractor cab. Transport Position with Flailhead Attached 12” minimum 12”...
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Page 39: Transporting The Machine
TRANSPORTING THE MACHINE Transport Height There is no fixed dimension for the transport height as this will vary for differing applications i.e. tractor size, carrying height, and degree of arm fold the particular tractor cab will permit. For the majority of installations the transport height will be in the region of approximately 11 to 12 feet. -
Page 40: Operating Speeds
OPERATING SPEEDS PTO Operating Speed The correct PTO speeds for operation of machines is: 500 - 540 rpm (Max) WARNING: Damage to the machine may occur if the maximum PTO speed is exceeded. Engaging Drive Ensure the rotor control lever/switch is in the ‘stop’ position before engaging the PTO. Allow the oil to circulate for a minute or so before operating the armhead controls. -
Page 41: Hazards & Dangers
HAZARDS & DANGERS Adverse Slopes When working with the flailhead high and reach fully in it is possible for the main arm balance to go over centre and take the weight off the lift ram. A restrictor in the gland circuit of the lift ram will prevent sudden unpredictable movements if this should occur - for reasons of safety this restrictor should not be removed. -
Page 42: Overhead Power Lines
OVERHEAD POWER LINES (OHPLs) It cannot be stressed enough the dangers involved when working in the vicinity of Overhead Power Lines (OHPLs). Some of our machines are capable of reach in excess of 8 metres (26’); they have the potential to well exceed, by possibly 3 metres (9’ 9”), the lowest legal minimum height of 5.2 metres from the ground for 11,000 and 33,000 volt power lines. - Page 43 Definitions of Exclusion Zones Risk Assessment Before starting to work near OHPLs you should always assess the risks. The following points should be observed; Know the risks of contacting OHPLs and the risk of flashover. Find out the maximum height and maximum vertical reach of your machine. ...
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Page 44: Hedgecutting Procedure
HEDGECUTTING PROCEDURE Cut the side and bottom of the field side first. This leaves the maximum thickness of hedge on the road side to prevent the possibility of any debris being thrown through the hedge into the path of oncoming vehicles. Cut the side and bottom of the road side. -
Page 45: Lift Float (Option)
LIFT FLOAT (Optional Extra for Ground Work) Work without lift float requires far more concentration and input from the operator to quickly react and re-adjust to the ground contours often resulting in patches of higher cut material where the head is cutting too high and ‘scalping’ of the ground where it is cutting too low –... -
Page 46: Angle Float
ANGLE FLOAT KIT (Standard Feature) Machines are fitted with Angle Float as standard – when activated the feature connects the base and gland circuits of the angle ram to allow free movement of oil in both directions thus allowing the head to automatically angle itself to match the contours of the ground. Refer to specific controls section for details of operation. -
Page 47: General Maintenance
GENERAL MAINTENANCE General Lubrication The example illustration below indicates the general locations of lubrication points - all points should be greased on a daily basis and prior storage of the machine. New machines must be greased prior to first use. Gearbox Lubrication Check gearbox oil level on new machines prior to first use, top up if required before using the machine. -
Page 48: Service Schedule
SERVICE SCHEDULE Every Day Grease machine fully prior to work (and prior to storage). NOTE: New machines must be greased before initial use. Check for broken or damaged flails. Check tightness of flail nuts and bolts. Visually check for oil leaks and damaged hoses. ... -
Page 49: Hydraulic System
HYDRAULIC SYSTEM Oil Supply Check the oil level in the reservoir daily. Oil Condition & Replacement No fixed time period can be quoted for oil changes as operating conditions can vary widely but a visually inspection of the oil will often indicate its current overall state. Signs of a reduction in its condition will be apparent by changes in colour and appearance when compared to new oil. -
Page 50: Hydraulic Hoses
HYDRAULIC HOSES The condition of all hoses should be carefully checked during routine service of the machine. Hoses that have been chaffed or damaged on their outer casing should be securely wrapped with waterproof adhesive tape to stop the metal braid from rusting. Hoses that have suffered damage to the metal braid should be changed at the earliest opportunity. -
Page 51: Control Cables
CONTROL CABLES The control cables operate on a push/pull system with the spool centring springs always returning the spool to the neutral position when the handle is released. Care should be taken during installation and operation to ensure that the cables are not trapped or kinked. -
Page 52: Pto Shaft Maintenance
PTO SHAFT MAINTENANCE PTO Shaft Lubrication The PTO shaft should be lubricated on a regular basis using lithium based grease – each end of the shaft has 2 greasing points; one for lubrication of the universal joint and one for lubricating the rotating fixing ring of the shaft shield –... -
Page 53: Torque Settings Charts
TORQUE SETTINGS FOR FASTENERS The chart below lists the correct tightening torque for fasteners. This chart should be referred to when tightening or replacing bolts in order to determine the grade of bolt and the correct torque unless specific torque values are assigned in the text of the manual. Recommended torque is quoted in Foot-Pounds and Newton-Metres within this manual. - Page 54 Tiger Corporation 3301 N. Louise Ave Sioux Falls, SD 57107 Toll-Free: 1-800-843-6849 Fax: 1-800-716-7620...