Related Manuals for ABB Advance Optima Caldos 15-Ex
Summary of Contents for ABB Advance Optima Caldos 15-Ex
- Page 1 Caldos 15-Ex, Caldos 17-Ex, Magnos 106-Ex, Uras 14-Ex Category 2G Analyzer Modules Operator’s Manual 42/24-12-2 EN...
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Page 2: Table Of Contents
Contents Page Preface General Safety Precautions Special Safety Instructions for Operating Explosion-Protected Analyzer Modules Chapter 1 Installation Unpack and Install the Ex Analyzer Module Dimensional Drawing Connect the Gas Lines Check Gas Path Seal Integrity Connect Electrical Lines - Instructions Connection Drawings Connect the System Bus Connect the Power Supply... -
Page 3: Preface
Explosion Protection Versions – Descriptions and Design Notes 30/24-100 EN Explosion Protection in Analysis 30 PY 124 EN These publications can be ordered from your ABB marketing representative or from ABB Automation Products GmbH, Analytical, Marketing Communication, Fax: +49-69-79 30-45 66, E-Mail: analytical-mkt.deapr@de.abb.com... -
Page 4: General Safety Precautions
Information ABB Service is prepared to supply additional information as needed. Contact your local ABB service representative or ABB Service, Telephone: +49-1 80-5-12 35 80, Fax: +49-6 21-3 81-51 35, E-mail: callcenter.automation@de.abb.com Advance Optima Ex Analyzer Modules Operator’s Manual 42/24-12-2 EN... -
Page 5: Special Safety Instructions For Operating Explosion-Protected Analyzer Modules
Special Safety Instructions for Operating Explosion-Protected Analyzer Modules Observe Safety Before starting any work on the Ex analyzer module, observe all explosion- Precautions protection safety precautions. Do Not Work Where While there is a risk of explosion, do not work on current-bearing components, There is a Risk of except intrinsically safe circuits, and do not work with equipment that poses an Explosion... -
Page 6: Installation
Chapter 1 Installation Unpack and Install the Ex Analyzer Module Follow • the instructions and notes in the "Analyzer System Installation" chapter of Operator’s Manual 42/24-10 EN, • the following special instructions and notes as well as • the notes in the "Electrical Equipment in Explosion Hazard Zones" sections in the Annex. - Page 7 Unpack and Install the Ex Analyzer Module, continued Ex Analyzer Module 4 M8 bolts (not supplied) are needed to install the Ex analyzer module. Installation Caldos 15-Ex The Caldos 15-Ex and Magnos 106-Ex analyzer modules must be installed with Magnos 106-Ex their housings in the vertical position and their connection ports facing down.
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Page 8: Dimensional Drawing
Dimensional Drawing Note the additional space requirements • Beneath the analyzer module for connection lines (approx. 10 cm) and • Above the analyzer module for opening the housing (approx. 40 cm). Figure 1 Ex Analyzer Module (dimensions in mm) Caldos 15-Ex, Caldos 17-Ex, Magnos 106-Ex Uras 14-Ex Gas Connections: Gas Connections:... -
Page 9: Connect The Gas Lines
Connect the Gas Lines Follow • the instructions and notes in the "Analyzer System Installation" and "Gas Line Connection" chapters of Operator’s Manual 42/24-10 EN, • the following special instructions and notes as well as • the notes in the "Electrical Equipment in Explosion Hazard Zones" sections in the Annex. - Page 10 Connect the Gas Lines, continued Housing Purge To preserve atmospheric conditions in the pressure-tight housing, two types of purge operation are possible: • Limiting purge gas inlet and outlet pressure to a maximum positive pressure ≤ 100 hPa (p ≤ 1100 hPa). •...
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Page 11: Check Gas Path Seal Integrity
Check Gas Path Seal Integrity Material Required Quantity Description Pressure gauge Tubing, approx. 1 meter in length Tee with shutoff valve Air or nitrogen CAUTION! If the seal test is to be carried out with air and there is the possibility of a combustible gas being present in the gas paths or if a combustible gas is to be introduced later, the gas paths should first be purged with nitrogen. -
Page 12: Connect Electrical Lines - Instructions
Connect Electrical Lines - Instructions Follow • the instructions and notes in the "Electrical Connections" and "Analyzer System Start-Up" chapters of Operator’s Manual 42/24-10 EN, • the following special instructions and notes as well as • the notes in the "Electrical Equipment in Explosion Hazard Zones" sections in the Annex. - Page 13 Connect Electrical Lines - Instructions, continued Isolation Relay -K01 Isolation relay -K01 is installed in the CU-Ex. It is used to connect the system bus cable HIGH, LOW and GROUND leads and the non-intrinsically safe system controller signal leads. The standard arrangement of isolation relay -K01 is shown in the CU-Ex Operator’s Manual (Publication No.
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Page 14: Connection Drawings
Connection Drawings Figure 2 1 Ex Analyzer Module in Zone 1, CU-Ex in Zone 1, Distance of 1–10 meters Zone 1 Central Unit Ex Analyzer Module -K01 -K05 -Z01 115 / 230 V AC System Bus ( 0,5 mm ) >... - Page 15 Connection Drawings, continued Figure 3 1 Ex Analyzer Module in Zone 1, CU-Ex in Zone 1, Distance of 10–30 meters Zone 1 Central Unit Ex Analyzer Module -K01 -K05 -Z01 115 / 230 V AC EEx-e System Bus ( 0,5 mm ) >...
- Page 16 Connection Drawings, continued Figure 4 3 Ex Analyzer Modules in Zone 1, CU-Ex in Zone 1, Distance of 10–30 meters Zone 1 Ex Analyzer Module EEx-e 24 V DC ( 2.5 mm ) > External Power Supply Ex Analyzer Module EEx-e 24 V DC ( 2.5 mm ) >...
- Page 17 Connection Drawings, continued Figure 4 (continued) 3 Ex Analyzer Modules in Zone 1, CU-Ex in Zone 1, Distance of 10–30 meters Zone 1 EEx e Connection Box System Bus HIGH GROUND 24 V DC External Power Supply GNYE System Bus HIGH GROUND 24 V DC...
- Page 18 Connection Drawings, continued Figure 5 1 Ex Analyzer Module in Zone 1 or Zone 2 (Combustible Sample Gas), Central Unit Either in Zone 2 or Ex-Free, Distance of 1–10 meters Zone 2 / Ex-free Zone 1 / Zone 2 Central Unit Ex Analyzer Module -K06 -Z01...
- Page 19 Connection Drawings, continued Figure 6 1 Ex Analyzer Module in Zone 1 or Zone 2 (Combustible Sample Gas), Central Unit Either in Zone 2 or Ex-Free, Distance of 10–30 meters Zone 2 / Ex-free Zone 1 / Zone 2 Central Unit Ex Analyzer Module -K06 -Z01...
- Page 20 Connection Drawings, continued Figure 7 1 Ex Analyzer Module in Zone 1 or Zone 2 (Combustible Sample Gas), Central Unit Either in Zone 2 or Ex-Free, System Bus with Standard Cable, Distance ≤ 30 meters Zone 2 / Ex-free Zone 1 / Zone 2 Central Unit Ex Analyzer Module -Z01...
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Page 21: Connect The System Bus
Connect the System Bus System Bus Cable At the factory a 10-meter long system bus cable (8 x 0.5 mm ) is attached to the Ex analyzer module (see Figure 8). The system bus cable passes through a pressure-tight cable opening. Figure 8 BUS END LOW System Bus Cable... - Page 22 Connect the System Bus, continued Zone 1 System Bus The yellow system bus cable should not be used for system bus extension in Extension Cable Zone 1, that is to connect the connection box and isolation relay -K01 in the CU-Ex. Instead, a shielded 4-conductor cable with twisted pairs and a wire section ≥...
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Page 23: Connect The Power Supply
Connect the Power Supply • The Ex analyzer module must be supplied with 24 VDC ± 5 %. Power Supply Requirements The Ex analyzer module can be powered by the central unit power supply if the optional power line filter –Z01 is installed in the central unit. If this power line filter is not installed the Ex analyzer module is to be powered by an separate power supply. - Page 24 Connect the Power Supply, continued Connection to a The following configurations are possible: Separate Power • The power supply is installed in an explosion hazard-free area. Supply • The 24-VDC connecting cable is attached to an EEx-e connection box. The connecting cable can be extended to a maximum of 30 meters (3 x 2.5 mm •...
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Page 25: Operation And Maintenance
Chapter 2 Operation and Maintenance CAUTION! If the Ex analyzer module must be opened for operation or maintenance, the instructions on the following warning label (affixed to the Ex analyzer module housing) must be observed: Before opening, disconnect power and wait 10 minutes! Start the Ex Analyzer Module Follow •... - Page 26 Start the Ex Analyzer Module, continued Gas Path Purge On initial use, purge the gas paths prior to connecting the 24 VDC power supply. This should remove any explosive gas/air mixture in the gas paths. Purge gas For a non-combustible sample gas: Clean instrument air from areas free of any explosion risk For a combustible sample gas: Inert gas Purge gas qty...
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Page 27: Inspection And Maintenance
Inspection and Maintenance Follow • the instructions and notes in the "Inspection and Maintenance" chapter of Operator’s Manual 42/24-10 EN, • the following special instructions and notes as well as • the notes in the "Electrical Equipment in Explosion Hazard Zones" sections in the Annex. - Page 28 Inspection and Maintenance, continued Reconnecting the If an Ex analyzer module is removed (e.g. for maintenance) from a system with System Bus After multiple analyzer modules, the system bus must be reconnected per the Removing an instructions in the “System Bus Connection” section (see page 21). Ex Analyzer Module Reseal the Wiring If the pressure-tight wiring passages through which the system bus and 24-VDC...
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Page 29: Ex Analyzer Module Applications And Designs
Attachment Ex Analyzer Module Applications and Designs Proper Operation The Caldos 15-Ex, Caldos 17-Ex, Magnos 106-Ex and Uras 14-Ex analyzer modules are used for continuous quantitative determination of individual gas components in gas mixtures. The Ex analyzer modules are capable of measuring non-combustible and combustible gases under atmospheric conditions which can form an explosive environment (Zone 1). -
Page 30: Operating Specifications
Operating Specifications EC Type Certification DMT 01 ATEX E 037 X Measurement function per Directive 94/9/EC, Appendix II, Paragraph 1.5.5. is not covered by this EC type certification. Designation II 2G EEx d IIC T4 Level of Protection Device Group Category Explosion Protection Ignition Suppression... - Page 31 Operating Specifications, continued Sample Gas Inlet Type of Gas non-combustible and combustible gases under pressure Conditions Temperature Caldos 15-Ex, Caldos 17-Ex, Magnos 106-Ex: +5 to +50 °C (Positive Pressure) Uras 14-Ex: +5 to +45 °C ≤ 300 hPa (= 0.3 bar) or p ≤...
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Page 32: Declaration Of Conformity
Declaration of Conformity Continued on next page Advance Optima Ex Analyzer Modules Operator’s Manual 42/24-12-2 EN... - Page 33 Declaration of Conformity, continued Continued on next page 42/24-12-2 EN Advance Optima Ex Analyzer Modules Operator’s Manual...
- Page 34 Declaration of Conformity, continued Continued on next page Advance Optima Ex Analyzer Modules Operator’s Manual 42/24-12-2 EN...
- Page 35 Declaration of Conformity, continued Continued on next page 42/24-12-2 EN Advance Optima Ex Analyzer Modules Operator’s Manual...
- Page 36 Declaration of Conformity, continued Advance Optima Ex Analyzer Modules Operator’s Manual 42/24-12-2 EN...
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Page 37: Ec Type Examination Certificate
EC Type Examination Certificate Continued on next page 42/24-12-2 EN Advance Optima Ex Analyzer Modules Operator’s Manual... - Page 38 EC Type Examination Certificate, continued Continued on next page Advance Optima Ex Analyzer Modules Operator’s Manual 42/24-12-2 EN...
- Page 39 EC Type Examination Certificate, continued 42/24-12-2 EN Advance Optima Ex Analyzer Modules Operator’s Manual...
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Page 40: Electrical Equipment In Explosion Hazard Zones
Electrical Equipment in Explosion Hazard Zones: Legal Principles ElexV Set-up, installation and operation of the explosion-protection versions of the Advance Optima Analyzer System in the Federal Republic of Germany is covered by the 13 December 1996 "Regulations on Electrical Equipment in Explosion Hazard Zones"... -
Page 41: Electrical Equipment In Explosion Hazard Zones
Electrical Equipment in Explosion Hazard Zones: Installation Instructions Installation per EN The electrical device shall be installed according to EN 60079-14:1996 (VDE 0165 60079-14:1996 (VDE Part 1) "Electrical Equipment in Gas Explosion Hazard Areas", Part 14: Electrical 0165/1 Part 1) Equipment in Explosion Hazard Areas". -
Page 42: Electrical Equipment In Explosion Hazard Zones
Manufacturer’s Repairs can also be carried out by the manufacturer, e.g. on site by an ABB Repairs Service employee or at the manufacturer’s facility. -
Page 43: Index
Index Page Ambient temperature Declaration of Conformity Description Dimensional Drawing EC Type Certification EC Type Examination Certificate ElexV Explosion hazard zones Gas connections Gas Path Seal Integrity Check Installation Maintenance Housing purge Description Installation Installation site Items delivered Positive pressure 9, 31 Potential compensation Power consumption... - Page 44 Subject to technical changes Printed in the Fed. Rep. of Germany 42/24 12 2 EN 11.02...