Maintenance And Repair Instructions - Craftsman 21ES122R799 Operator's Manual

2-cycle gas mini tiller
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MAINTENANCE SCHEDULE
WARNING:
To prevent serious injury, never perform
maintenance or repairs with unit running. Always service
and repair a cool unit. Disconnect the spark plug wire to
ensure that the unit cannot start.
Perform these required maintenance procedures at the frequency
stated in the table. These procedures should also be a part of any
seasonal tune-up.
NOTE: Some maintenance procedures may require special tools or skills.
If you are unsure about these procedures, take your unit to a
Sears or other qualified service dealer. Call 1-800-4-MY-HOME®
for more information.
NOTE: Maintenance, replacement, or repair of the emission
control devices and system may be performed by a Sears
or other qualified service dealer. Call 1-800-4-MY-HOME®
for more information.
In order to assure peak performance of your engine, inspection of the
engine exhaust port may be necessary after 50 hours of operation. If
you notice lost RPM, poor performance or general lack of acceleration,
this service may be required. If you feel your engine is in need of this
inspection, refer service to a Sears or other qualified service dealer.
Call 1-800-4-MY-HOME® for more information. DO NOT attempt to
perform this process yourself as engine damage may result from
contaminants involved in the cleaning process for the port.
FREQUENCY
MAINTENANCE REQUIRED
Before starting
Fill fuel tank with fresh fuel
engine
Every 10 hours
Clean and re-oil air filter
Every 25 hours
Check and clean spark arrestor
Check spark plug condition and gap
Every 50 hours
Inspect exhaust port and spark
arrestor screen for clogging or
obstruction
TINE REMOVAL AND REPLACEMENT
All 4 tines should be replaced at the same time because they will
wear evenly through normal use. Work on one side at a time.
1.
Press and hold the Start (I)/ Stop (O) Control in the Stop (O)
position until the unit
comes to a complete stop
and disconnect the spark
plug boot from the plug.
NOTE: It may be necessary
to lay the cultivator
back in a horizontal
position on a flat level
surface with the
handles touching the
ground.
2.
Remove the click pin from
each end of the tine shaft.
Slide the tines off of the
shaft (Fig. 10).
3.
Clean and oil the shaft.
4.
When you are reinstalling
tines, lay out the tines and
compare them to those
shown in Figure 11. Note
specifics about each tine:
its hub, curvature and
lettering ("A" or "B"). This will help make sure that you are
placing the correct tines in the correct order.
NOTE: If you look closely, you can see a slight curvature in the tine
tips. These curves should point toward the front of the
cultivator when the tines are installed. Figure 11 shows the
curve in each tine.
5.
Using Figures 10 and 11 for reference, slide on the new tines
with the hubs facing outward.
MAINTENANCE & REPAIR INSTRUCTIONS
"A" Tine
Click Pin
Cultivator Front
Fig. 10
Hubs on back side (not shown)
"A" Tine
"B" Tine
"B" Tine
Cultivator Front
Fig. 11
The tines are stamped "A" or "B." The tine order should be "B, A,
B, A" from left to right when facing the cultivator from the front.
6.
Secure the new tines to the shaft with click pins. It may be
necessary to wash the dirt off the tines and shaft to help during
this entire process.
AIR FILTER MAINTENANCE
WARNING:
your unit off and allow it to cool before you clean or service it.
The condition of the air filter is
important to the operation of the
unit. A dirty air filter will restrict air
flow and change the air/fuel
mixture. This is often mistaken for
an out of adjustment carburetor.
Check the condition of the air filter
before adjusting the idle speed
screw. Refer to Air Filter
Maintenance.
Removing the Air
Filter/Muffler Cover
1.
Remove the four (4) screws
securing the air filter/
muffler cover (Fig. 12). Use
a flat blade or T20 Torx bit
screwdriver.
SEE
2.
Pull the cover from the
p. 5
engine. Do not force.
Cleaning the Air Filter
p. 7
Failure to maintain your air
p. 8
filter properly can result in
p. 8
poor performance or can
cause permanent damage to
p. 8
your engine.
1.
Remove air filter/muffler
cover. Refer to Removing
the Air Filter/Muffler
Cover above.
2.
Turn cover over and look
inside to locate the air filter.
Remove the air filter from
inside the air filter/muffler
"B" Tine
cover (Fig. 13).
3.
Wash the filter in detergent
and water (Fig. 14). Rinse
the filter thoroughly.
Squeeze out excess water.
Allow it to dry completely.
4.
Apply enough clean SAE
30 oil to lightly coat the
filter (Fig. 15).
5.
Squeeze the filter to
spread and remove
excess oil (Fig. 16).
6.
Replace the air filter
inside the air filter/muffler
Hubs
cover (Fig. 13).
NOTE: Operating the unit
without the air filter
and air filter/muffler cover assembly will VOID the warranty.
"A" Tine
Reinstalling the Air Filter/Muffler Cover
1.
Place the air filter/muffler cover over the back of the carburetor
and muffler. Align the screw holes.
2.
Insert the four (4) screws into the holes in the air filter/muffler
cover (Fig. 13) and tighten. Do not over tighten.
7
To avoid serious personal injury, always turn
Screws
Fig. 12
Air Filter
Inside Muffler C over
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Screws

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