Front Brake Master Cylinder - Yamaha XV250V Assembly Manual

A
C
2
6
5
3
1 Throttle grip assembly
2 Screw
3 Grip end
4 Hexagon socket bolt
5 Damper
6 Flange nut
A
C
2
1 Throttle grip assembly
2 Screw
3 Grip end

Front brake master cylinder

1
assembly
Front brake master cylinder
2
holder
3 Bolt with washer
a
B
1
1mm
(0.04in)
4
1
*
d = 5 (0.20), = 40 (1.57)
2 *
d = 5 (0.20), = 45 (1.77)
1 V
1 V d = 6 (0.24), = 75 (2.95)
1 V
1 V d = 6 (0.24)
a
B
1.5mm
(0.06in)
1
3
1
*
d = 5 (0.20), = 40 (1.57)
2
*
d = 5 (0.20), = 45 (1.77)
1 V
1 *
1 V
2 V d = 6 (0.24), = 25 (0.98)
EAA00018
5. THROTTLE GRIP
ASSEMBLY
Before 2012 models
A: The stopper (a) should be
touching the inner surface of
the right handlebar switch.
B: Slip the throttle grip over the
right handlebar completely
and then slide it back about
1 mm (0.04 in).
C: Check the throttle grip for
smooth action.
WARNING
_
Proper cable routing is essen-
tial to assure safe vehicle oper-
ation.
Refer to "CABLE ROUTING".
EAA00018
5. THROTTLE GRIP
ASSEMBLY
For 2012 models
A: The stopper (a) should be
touching the inner surface of
the right handlebar switch.
B: Slip the throttle grip over the
right handlebar completely
and then slide it back about
1.5 mm (0.06 in).
C: Check the throttle grip for
smooth action.
WARNING
_
Proper cable routing is essen-
tial to assure safe vehicle oper-
ation.
Refer to "CABLE ROUTING".
EAA00032
6. FRONT BRAKE
MASTER CYLINDER
A: Lubricate the pivoting parts of
the brake lever.
Recommended lubricants
Yamaha cable lube or motor
oil
B: Make sure that the "UP" mark
on the holder is pointed
upward.
C: Tighten the bolts to specifica-
tion.
Bolt
7 Nm (0.7 m · kg, 5.1 ft · lb)
–4–
D: Check the brake lever for
smooth action.
WARNING
Proper cable and hose routing
is essential to assure safe vehi-
cle operation.
Refer to "CABLE ROUTING".