Summary of Contents for Hyundai TRANSLEAD Original
- Page 1 OPERATOR’S MANUAL Original Composite CompositeXT HyCube ThermoTech ® ® ® ® ® This manual contains important safety and operations information. Read this manual carefully and keep it with the trailer at all times.
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Page 3: About This Document
This document applies to the Hyundai Translead dry van and reefer trailer models, and it includes descriptions and explanations of optional and standard equipment. As a result, you may find material in this manual that does not apply to your specific trailer. -
Page 4: About Trailer Models
- Provides patented designs of the HT composite panel trailer for easy repair. - Provides an integral scuff band on the bottom rail, which has a centrally located external rib for increased sturdiness and scrape resistance. Copyright © 2022 Hyundai Translead... -
Page 5: Reefer Trailers
Target users The trailer should only be operated by users who possess the required skills, experience, and knowledge relevant to the trailer’s operation and maintenance. Copyright © 2022 Hyundai Translead... -
Page 6: Guide To Genuine Parts
Guide to genuine parts Guide to genuine parts What are Hyundai Translead GENUINE PARTS™? Hyundai Translead GENUINE PARTS™ are the same parts used by Hyundai Translead to manufacture trailers. They are designed and tested for the optimal safety, performance, and reliability for customers. - Page 7 OPERATOR’S MANUAL Operation How can you tell if you are purchasing Hyundai Translead GENUINE PARTS™? Look for the Hyundai Translead GENUINE PARTS™ logo on the package. Hyundai Translead GENUINE PARTS™ are only sold through authorized Hyundai Translead dealers. Copyright © 2022 Hyundai Translead...
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Page 8: Table Of Contents
Rear impact guard ....51 Dry van trailers ....19 Reefer trailers ..... 20 Rear ........21 Dry van trailers ....21 Reefer trailers ..... 22 Essential parts ....23 Landing gear......23 Operating the landing gear . 25 Copyright © 2022 Hyundai Translead... - Page 9 Under the trailer ...... 83 status ........63 Inside the trailer ...... 84 Uncoupling......64 Top of the trailer ...... 84 Preparations before Rear of the trailer ....85 Inspecting the coupling uncoupling ......64 status ........85 Copyright © 2022 Hyundai Translead...
- Page 10 Table of contents Copyright © 2022 Hyundai Translead...
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Page 11: Safety Information
Safety information Symbols used in this document ..........12 Safety symbols ................12 Tips and information ..............12 Safety and instructions labels on the trailer ......13 Operation ...................13 Loading and weight distribution ..........14 Inspection and maintenance............15 Component instructions .............16... -
Page 12: Symbols Used In This Document
Indicates information considered important but not hazard-related. Tips and information The following symbol is used in this manual to provide useful tips or additional information about your vehicle. ™ NOTE Indicates helpful tips and additional information about your vehicle. Copyright © 2022 Hyundai Translead... -
Page 13: Safety And Instructions Labels On The Trailer
Be sure to read and understand all the safety labels and follow the instructions on the labels. Operation Warning for user responsibility Warning for towing capacity Caution for slippery floor Copyright © 2022 Hyundai Translead... -
Page 14: Loading And Weight Distribution
Safety information Warning for chemical exposure Loading and weight distribution Warning for load distribution Warning for overload hazard Warning for load support Warning for forklift operation Copyright © 2022 Hyundai Translead... -
Page 15: Inspection And Maintenance
OPERATOR’S MANUAL Operation Inspection and maintenance Warning for wheel nuts Warning for trailer cleaner inspection Caution for trailer cleaning Certification of inspection Copyright © 2022 Hyundai Translead... -
Page 16: Component Instructions
Safety information Component instructions Instruction for bolster device Caution for slider operation operation Caution for locking pin Warning for ABS socket operation connections Copyright © 2022 Hyundai Translead... -
Page 17: About The Trailer
About the trailer Vehicle Identification Number (VIN) ........18 Overview of the trailers ............19 Front ..................19 Dry van trailers .................. 19 Reefer trailers..................20 Rear ...................21 Dry van trailers .................. 21 Reefer trailers..................22 Essential parts .................23 Landing gear................23 Operating the landing gear..............25 Changing the gear ................. -
Page 18: Vehicle Identification Number (Vin)
Doing so violates federal laws and regulations. • Check each state's regulations for the maximum legal loads allowed. • Any records for this trailer or any reference to this trailer in any correspondence must include the VIN. Copyright © 2022 Hyundai Translead... -
Page 19: Overview Of The Trailers
Service air line connection (p.61, 96) Roof (p.43, 90) Document holder Landing gear (p.23, 103, 118) Emergency air line connection (p.61, 96) Side wall (p.50, 93) Electrical 7-way connection Wheels & tires (p.61, 147) (p.33, 104, 110) Copyright © 2022 Hyundai Translead... -
Page 20: Reefer Trailers
Front wall (p.50, 93) Service air line connection Roof (p.43, 90) (p.61, 96) Fuel tank Emergency air line Side wall (p.50, 93) connection (p.61, 96) Wheels & tires Electrical 7-way connection (p.33, 104, 110) (p.61, 147) Copyright © 2022 Hyundai Translead... -
Page 21: Rear
Rear door (p.44, 90, 121) Mud flap Door handle (p.44, 90, 121) Running gear assembly (p.29, 101) Kingpin (p.26, 59, 94) Rear light (p.98, 148) Mid-turn light (p.98, 148) Rear impact guard (p.51) Slider rail (p.32, 75) Copyright © 2022 Hyundai Translead... -
Page 22: Reefer Trailers
Rear door (p.44, 90, 121) Mud flap Door handle Running gear assembly (p.44, 90, 121) (p.29, 101) Kingpin (p.26, 59, 94) Rear light (p.98, 148) Mid-turn light (p.98, 148) Rear impact guard (p.51) Slider rail (p.32, 75) Copyright © 2022 Hyundai Translead... -
Page 23: Essential Parts
Both internal and external gear boxes share the same crank direction. For more information on lubrication specifications, refer to “Lubricating the landing gear” on page 118. Crank shaft K-brace Landing gear bracket Support leg Crank handle Sand shoe Copyright © 2022 Hyundai Translead... - Page 24 • Always place the support legs on a plank for flotation to prevent them from sinking into soil or soft asphalt when a loaded trailer is uncoupled from a tractor. • Do not force the landing gear beyond its normal raised or lowered positions. Copyright © 2022 Hyundai Translead...
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Page 25: Operating The Landing Gear
H i g h L o w Raising or lowering the landing gear To raise the support legs, turn the crank handle clockwise. To lower the support legs, turn the crank handle counterclockwise. Raising Lowering Copyright © 2022 Hyundai Translead... -
Page 26: Coupling Components
This fabricated steel assembly incorporates the kingpin connected with the tractor fifth wheel to pull the tractor. Upper coupler Kingpin Copyright © 2022 Hyundai Translead... - Page 27 Any structural repairs to the upper coupler or installation of a replacement kingpin must be done with extreme caution to replicate the original structure. Copyright © 2022 Hyundai Translead...
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Page 28: Fifth Wheel (Of A Tractor)
• Do not use any tractor fifth wheel that fails to operate properly. Always check the fifth wheel for proper lubrication and operation before coupling. • Do not couple to a closed fifth wheel. Doing so may damage the tractor fifth wheel and trailer kingpin. Copyright © 2022 Hyundai Translead... -
Page 29: Running Gear
™ NOTE For more information on the specifications for inspections, torque bolts, and the individual air suspension assembly, visit the manufacturer’s website or visit the Hyundai Translead website at www.hyundaitranslead.com. Copyright © 2022 Hyundai Translead... -
Page 30: Leaf Spring Suspension (Optional)
The spring leaves must always be securely clamped to the axle and spring seats to prevent any movement within the U-bolts. Even a slightly loose connection can cause misalignment of the axles, resulting in excessive tire wear and poor trailer tracking. Copyright © 2022 Hyundai Translead... -
Page 31: Air Spring Suspension (Optional)
• Inspect each airbag for damage and sufficient inflation. • Inspect all shock absorbers for damage or internal leakage. • Inspect the height control valve for secure attachments and proper operation. Copyright © 2022 Hyundai Translead... -
Page 32: Sliding Suspension
“Sliding the trailer tandems” on page 75. • The both slider rails are perforated at equal intervals to accept the bullet-nosed locking pins from the upper running gear top rail. Right slider rail Slider frame Left slider rail Rail clip Surelok Copyright © 2022 Hyundai Translead... -
Page 33: Wheels And Tires
For more information on the VIN plate, refer to “Vehicle Identification Number (VIN)” on page 18. Hub assembly Outer wheel (rim and tire) Brake drum Lug nuts Inner wheel (rim and tire) Hub cap Copyright © 2022 Hyundai Translead... - Page 34 • Do not operate the trailer if the rims or rings are excessively damaged or corroded. Also, deflate the tires before removing the rims or wheels from the running gear. Copyright © 2022 Hyundai Translead...
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Page 35: Brake System
(service supply) and provides a signal for trailer brake activation when the tractor brakes are applied. • The supply system (emergency supply) allocates air for releasing the spring brakes before charging the air tank and supplying the suspension system. Copyright © 2022 Hyundai Translead... - Page 36 - Check the brake pressure gauge for signs of major air loss. • Do not operate the trailer if the indications from the tractor’s instruments show improper or insufficient air pressure for brakes, or if you hear any audible warning alarms. Copyright © 2022 Hyundai Translead...
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Page 37: Anti-Lock Brake System (Abs)
Power cable connector (of (ground) the ECU valve) Blue wire to blue post Sensor cable connectors (constant power) (of the ECU valve) Red wire to red post (stop Indicator light harness lamp) ABS indicator light Main harness Copyright © 2022 Hyundai Translead... - Page 38 While the ABS system can help you brake your vehicle under control and safely stop in severe braking situations, the ABS system cannot compensate for excessive speed, inattentive driving, or improper control of your vehicle. Copyright © 2022 Hyundai Translead...
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Page 39: Brake System
Also, operate the foot pedal, dash control valves, and hand valve to verify that the brakes are applied and released each time. Always be alert for air leaks during each type of brake application. Copyright © 2022 Hyundai Translead... -
Page 40: Slack Adjuster
To move the trailer before air pressure can be restored, such as during routine maintenance or in emergency situations, the mechanical spring brakes can be manually backed off and released using the cage bolt. Copyright © 2022 Hyundai Translead... -
Page 41: Trailer Body Structure
Doing so may void the trailer warranty. • Always keep the side or rear doors locked or closed when the trailer is moving. • For safe trailer operation, regularly perform the scheduled inspections of the body structure. Copyright © 2022 Hyundai Translead... -
Page 42: Floor Assembly
• Do not damage the integrity of the wood floor boards with excessive nailing in one area. • To prevent a damage to the floor assembly during forklift entry into the trailer, use dock boards or leveling equipment. Copyright © 2022 Hyundai Translead... -
Page 43: Roof Assembly
Refer to the following diagram for each component of the roof assembly. ™ NOTE The material for the standard roof sheet is used with full-length aluminum or optional fiberglass translucent material. Roof sheet Roof bows Copyright © 2022 Hyundai Translead... -
Page 44: Door Assembly
• Safety equipment in the rear frame area, such as door hold backs, grab handles, steps, ramps, and slip-resistant materials must be inspected through the Trailer Preventive Maintenance (TPM) program. Repair or replace them if necessary. Copyright © 2022 Hyundai Translead... - Page 45 • On insulated trailers, inspect the interior sealing surfaces (PVC wedging) to ensure that the thermal efficiency is maintained. Repair or replace any components if necessary. ™ NOTE The frequency of the door maintenance may vary with climatic conditions and work applications. Copyright © 2022 Hyundai Translead...
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Page 46: Swing Door Assembly
It is most important that the lock rods and keepers temporarily unitize the doors and the rear frame for water and near airtight seals. Hinges Door panel Cam keeper (top) Door handle Locking rod Cam keeper (bottom) Copyright © 2022 Hyundai Translead... - Page 47 • Before operating the swing doors, carefully inspect all hardware including hinges, lock rods and keepers, and door hold backs to ensure the components are not damaged. Copyright © 2022 Hyundai Translead...
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Page 48: Roll-Up Door Assembly
™ NOTE If the locking lever is released, the door should not descend before pulling it down or rise before providing lift. Door panel Grab handle Locking lever Pull down strap Copyright © 2022 Hyundai Translead... - Page 49 • Be careful when passing under the roll-up door with a forklift. • Clear any obstruction from the door tracks and the base of the mounting angle where the door comes down to the floor. Copyright © 2022 Hyundai Translead...
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Page 50: Front And Side Walls
Refer to the following diagram for each component of the front and side walls. Front top rail Front bottom rail Side top rail Front corner post Side panel Side bottom rail Front panel Copyright © 2022 Hyundai Translead... -
Page 51: Rear Impact Guard
The rear impact guard consists of both vertical and horizontal structural components, forward bracing and numerous welds, hardware, and a certification label or a plate. Vertical bracket assembly Step guide assembly Copyright © 2022 Hyundai Translead... - Page 52 • Replace the damaged rubber bumpers. • The rear impact guard is subjected to impacts and stress during docking and loading operations. If these impacts and the stresses are excessive, the rear impact guard may be damaged. Copyright © 2022 Hyundai Translead...
- Page 53 - Views of the relative condition of the trailer structure - Views of damaged areas - Close-up views of the damaged areas, including any surrounding structures Copyright © 2022 Hyundai Translead...
- Page 54 MEMO...
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Page 55: Operating The Trailer
Operating the trailer Coupling and uncoupling the trailer ..........56 Coupling ....................57 Preparations before coupling ............58 Inspecting the tractor’s fifth wheel and trailer’s kingpin ....58 Inspecting the area around the trailer and tractor ......58 Connecting the tractor to the trailer ........... 59 Connecting the air and electrical lines .......... -
Page 56: Coupling And Uncoupling The Trailer
• Do not attempt to couple or uncouple the tractor and the trailer at an angle that may cause jackknifing. Doing so may damage the trailer’s structure. • To prevent serious injuries and damage to the trailer or nearby objects, use a spotter during coupling or uncoupling. Copyright © 2022 Hyundai Translead... -
Page 57: Coupling
Ensure the following before each trip: • The trailer has been properly coupled with the tractor. • The tractor has the sufficient capacity and specifications to safely tow the trailer. Copyright © 2022 Hyundai Translead... -
Page 58: Preparations Before Coupling
Inspect the area for proper coupling and exterior of the trailer. • Check if the area is level and firm enough to support the landing gear. • Check if the trailer parking brakes are applied. • Check if the cargo is properly secured. Copyright © 2022 Hyundai Translead... -
Page 59: Connecting The Tractor To The Trailer
Back up the tractor slowly and approach the trailer with the tractor as straight as possible. - Ensure the tractor is aligned with the trailer. You should have the tractor roughly in a straight line with the trailer. Trailer (top) Kingpin Copyright © 2022 Hyundai Translead... - Page 60 Do not raise or lower the trailer excessively. Doing so may damage the nose of the trailer or the trailer may not be coupled with the tractor properly. - Check if the upper coupler and kingpin are aligned. Copyright © 2022 Hyundai Translead...
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Page 61: Connecting The Air And Electrical Lines
• Ensure the air lines are safely supported so that they are not crushed or caught when the tractor is backing under the trailer. • Ensure there is enough slack so that air supply lines and the 7-way connector are not disconnected. Copyright © 2022 Hyundai Translead... -
Page 62: Supplying Air To The Trailer
“Landing gear” on page 23. Pull the crank handle of the landing gear to set it to the low gear. Turn the crank handle clockwise until the landing gear is completely raised and then secure the crank handle. Copyright © 2022 Hyundai Translead... -
Page 63: Checking Coupling Connection (Test Lock)
• Ensure the fifth wheel’s locking lever is in the “Locked” position. • Ensure there is proper clearance among the air lines and 7-way connector cable. WARNING You must perform a visual inspection and verify a proper coupling. A visual inspection is required by law. Copyright © 2022 Hyundai Translead... -
Page 64: Uncoupling
(Do not raise the trailer from the fifth wheel.) ™ NOTE If necessary, place a proper supporting material under the landing gear to prevent the trailer from sinking into the ground. Copyright © 2022 Hyundai Translead... -
Page 65: Disconnecting The Air And Electrical Lines
Connect the air line gladhands and the 7-way connector to their receivers at the back of the tractor. CAUTION Stow the air lines and the 7-way connector into their receivers properly to ensure they are not damaged while driving the tractor. Copyright © 2022 Hyundai Translead... -
Page 66: Disconnecting The Tractor From The Trailer
Apply the tractor parking brake, shift to “N” (Neutral), and then turn off the tractor’s engine. Exit the tractor and check the trailer and its landing gear for damage. Copyright © 2022 Hyundai Translead... -
Page 67: Loading The Trailer
- Products being transported should be loaded at a temperature as cold as or colder than the required temperature of the products at the time of delivery. Copyright © 2022 Hyundai Translead... -
Page 68: Accessing The Trailer
• Do not step on air and electrical lines that run between the tractor and the trailer, and disconnect and store them properly if they are not in use. • Do not use the access equipment if it is wet, icy, or slippery. Copyright © 2022 Hyundai Translead... - Page 69 • All interior lights must be turned off before closing the trailer door. • Retractable steps must be returned and secured in their stowed position before moving the trailer. NOTICE Inspect the access equipment in accordance with the regular Trailer Preventive Maintenance (TPM) Program. Copyright © 2022 Hyundai Translead...
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Page 70: Load Distribution
(DOT) Federal Motor Carriers Safety Regulations (FMCSR) at the FMCSA Official website (www.fmcsa.dot.gov). - Section 393.100 General rules for protection against shifting or falling cargo. - Section 393.102 Securement Systems - Section 393.104 Blocking and Bracing - Section 393.106 Front End Structure Copyright © 2022 Hyundai Translead... -
Page 71: Distributing Weight
The cargo must be equally distributed from the front to the rear. Refer to the following diagram for uniform load distribution. When coupled When uncoupled Copyright © 2022 Hyundai Translead... - Page 72 To distribute equal weight on all rear tires on the trailer, position the load equally between sides. Incorrect distribution position Correct distribution position CAUTION To prevent unexpected movement of the cargo, secure the cargo against lateral load movement using securing straps. Copyright © 2022 Hyundai Translead...
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Page 73: Loading Heavy Concentrated Loads
Also, to distribute weight front to rear, use a skid with the appropriate length and firm materials. Incorrect position of heavy loads (rear) Incorrect position of heavy loads (front) Copyright © 2022 Hyundai Translead... - Page 74 Do not load the trailer with the payload concentrated at front. Doing so may reduce the tire mileage and bend the tractor’s axle system. Also, if you apply brakes suddenly, the trailer’s brakes may lock, resulting in flat spots on your tires and dangerous skidding. Copyright © 2022 Hyundai Translead...
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Page 75: Sliding The Trailer Tandems
KPRA to satisfy the specific state regulations and federal bridge law requirements. ™ NOTE The operation of the slider lock pins and their instructions may differ depending on the suspension slider manufacturers. Follow the manufacturer’s instructions before adjusting the suspension sliders. Copyright © 2022 Hyundai Translead... - Page 76 To move the slider rearward, place the bar behind the slider. Unlock the slider lock pins located in front of the running gear. Enter the tractor and release the tractor brake while keeping the trailer brake applied. Copyright © 2022 Hyundai Translead...
- Page 77 Apply the tractor brake, exit the tractor. Check if the slider is properly positioned on the selected location and lock the slider lock pins to engage the lock mechanism. Copyright © 2022 Hyundai Translead...
- Page 78 Check if the slider lock pins are properly engaged through the holes of both slider rails. Slider lock pin Place the manual stop bar in the slider rail holes to the rear of the slider. Copyright © 2022 Hyundai Translead...
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Page 79: Performing Pre-Trip Inspection
• Do not operate the vehicle in a condition or manner likely to cause an accident or breakdown. • If any component is damaged or cannot function properly, do not operate the trailer. • Conduct another inspection if you cannot guarantee the safety. Copyright © 2022 Hyundai Translead... - Page 80 However, the NHTSA cannot become involved in individual problems between you, your dealer, or Hyundai Translead. To contact the NHTSA, you may call the Vehicle Safety Hot-line toll-free at 1-888-327-4236 (TTY: 1-800-424-9153), or visit www.nhtsa.gov, or write to Administrator, NHTSA,1200 New Jersey Ave.
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Page 81: Inspecting The Tractor
• Check if the washer-wipers works properly, and inspect the windshield for damage. • Check if the heater-defroster blower is working properly. • Check if a charged fire extinguisher and emergency equipment are mounted on the tractor. Copyright © 2022 Hyundai Translead... -
Page 82: Exterior Of The Tractor
Also, ensure the cord is unobstructed, free of chafing, and not restricted. • Check if the air delivery hoses from the tractor are unobstructed, free of chafing, and correctly and securely attached to the gladhands. Listen for air leaks. Copyright © 2022 Hyundai Translead... -
Page 83: Side Of The Trailer
All the locking pins must be completely engaged in the upper slide rail. There are 2-pin and 4-pin locking mechanisms on sliders. Ensure that all of the hold down brackets are firmly attached. Copyright © 2022 Hyundai Translead... -
Page 84: Inside The Trailer
These may indicate a hazard to the safe operation. Top of the trailer Check for roof damage. This indicates a mishandling of the loads when the trailer was loaded or unloaded. Copyright © 2022 Hyundai Translead... -
Page 85: Rear Of The Trailer
• While the trailer brakes are applied, release the tractor parking brakes and engage the clutch in first gear to test the tractor-trailer coupling. • Ensure that there are no objects hanging from under the truck or the trailer. Copyright © 2022 Hyundai Translead... -
Page 86: Operating The Trailer
(Tire Pressure Monitoring System/Automatic Tire Inflation System), and/or weight reduction. Hyundai Translead emission-related warranty covers all aerodynamic devices, low rolling resistance tires, tire pressure systems, lightweight components, and other emission-related components that may be included: a warranty period of five years except for trailer tires, a warranty period of one year. -
Page 87: Aerodynamic Side Skirts
OPERATOR’S MANUAL Aerodynamic Side Skirts Side skirts are installed under the trailer for aerodynamic efficiency that results in fuel cost savings. Periodic visual inspections are required to ensure the side skirts are operating effectively and are maintaining the shape as specified by the manufacturer. -
Page 88: California Greenhouse Gas Phase 2
Hyundai Translead recommend to install the same tire. For a specific rolling resistance performance of the tire, please contact the tire supplier or Hyundai Translead. -
Page 89: Product Warranty Sample
LIMITED WARRANTY Hyundai Translead (“Manufacturer”) hereby warrants to the original purchaser (“Purchaser”) of each new Hyundai Translead trailer van,container, chassis, and converter dolly (“Product”) that the Product will be free from defects in materials and workmanship for a period of fiveyears, if properly maintained and used in normal service. -
Page 90: Find A Dealer Near You
Appendix Find a dealer near you To have the trailer maintained or repaired by a qualified technician, or to order replacement parts, visit the Hyundai Translead website at www.hyundaitranslead.com/find-a-dealer/ and find an authorized Hyundai Translead dealer around you. - Page 91 OPERATOR’S MANUAL MEMO...
- Page 92 Rev.002, December 2022 Copyright © 2022 Hyundai Translead...