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Operation
Manual
HPC-1SNCA
LIMITED WARRANTY
This product is warranted to be free from defects in material and/or
workmanship for a period of 1 year from date of original installation, not to
exceed 18 months from the date of manufacture.
Any component which proves to be faulty in material and/or workmanship
will be replaced or repaired (at the option of Prince Castle, Inc.) without
cost to the customer for parts and labor. This warranty covers on-location
service (i.e. trip charges and/or mileage). Travel mileage is limited to 100
miles (200 Kilometers) round trip (one trip warranty) from an authorized
service agency or its sub-service agency.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this warranty.
• All labor to be performed during regular work hours. Overtime premium
(the incremental amount) will be charged to the customer.
• Damage caused by carelessness, neglect and/or abuse (e.g., dropping,
tampering or altering parts, equipment damaged in shipment, by fire,
flood or an act of God) is not covered under this warranty.
• All problems due to operation at voltages other than that specified on
equipment nameplates are not covered by this warranty. Conversion to
correct voltage is the customer's responsibility.
• This equipment must be serviced by Prince Castle Authorized Service
Agency or a Prince Castle Service Technician during the warranty
period.
528-510 RevG
Product Identification
HPC-2A/2AF
355 East Kehoe Blvd. • Carol Stream, IL 60188 USA
Telephone: 630-462-8800 • Toll Free: 1-800-PCASTLE
Fax: 630-462-1460 • www.princecastle.com
TABLE OF CONTENTS
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heater Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exploded View and Parts List — Controllers . . . . . . . . . . . . . . . .
Exploded View and Parts List — Heater Panels . . . . . . . . . . . . . . . . . .
Exploded View and Parts List — Light Fixture . . . . . . . . . . . . . . . . . .
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
Heater Panels
and Controllers
HPC-4
1
2
2
3
4
4
5
6, 7, 8
9
10
Printed in USA 2/08 © 2008
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Summary of Contents for Prince Castle HPC-1SNCA
- Page 1 Controller Installation ........will be replaced or repaired (at the option of Prince Castle, Inc.) without Heater Installation .
- Page 2 • notify carrier within 24 hours of delivery. • save carton and packaging material for inspection purposes. • contact your local dealer, or if purchased directly, the Prince Castle Sales Department at 800-772-7853 or 630-462-8800 to arrange for a replacement unit.
- Page 3 Heater Panels and Controllers Heater Installation The brackets may either be mounted along the length or width of Attach the mounting bracket to the mounting studs. the heater panel. For heater panels with lights, please allow 1/4" of space above the light housing. Remove mounting brackets from the heater panel and save the Position the heater panel to the mounting brackets and secure the screws.
- Page 4 Heater Panels and Controllers Start Up NOTE: During the first few hours of operation, the heaters may produce a faint odor. This is normal and the odor will disappear after the first few hours of use. The heater panel and control are tested and calibrated at the factory before shipment. However, temperature and climate changes during shipment can allow the insulation in the heater panel to absorb moisture.
- Page 5 Heater Panels and Controllers Cleaning CAUTION This unit is NOT water tight. Do NOT clean with Water Jet/Jet Spray. Before cleaning, make sure the power switches are in the OFF position. Turn the power switch to the OFF position. Wipe down surface with a damp cloth. Do not use a green Scotch Bright pad, or unapproved cleaner.
- Page 6 Heater Panels and Controllers Exploded View and Parts List — Controllers HPC-1SNCA Ref. Description 428-440S Main PCB 78-218S Rocker Switch 78-184S Lighted Rocker Switch HPC-2AF Relay Kit 65-058S 65-048-07S Relay Kit, HPC-2A 65-048-10S Relay Kit, HPC-2AF 537-388S Transformer Assy, HPC-2A...
- Page 7 Heater Panels and Controllers Exploded View and Parts List — Controllers HPC-2A/2AF Ref. Description 428-440S Main PCB 78-218S Rocker Switch 78-184S Lighted Rocker Switch 528-359S Ballast Kit, HPC-2A 528-736S Ballast Kit, HPC-2AF 65-058S Relay Kit 65-048-07S Relay Kit, HPC-2A 65-048-10S Relay Kit, HPC-2AF 537-388S Transformer Assy, HPC-2A...
- Page 8 Heater Panels and Controllers Exploded View and Parts List — Controllers HPC-4 Ref. Description 428-440S Main PCB 78-218S Rocker Switch 78-184S Lighted Rocker Switch 528-442S Ballast Kit 65-058S Relay Kit 65-048-07S Relay Kit 528-443S Transformer Kit 71-135-1S Amber Pilot Light Kit 528-510 RevG Printed in USA 2/08 ©...
- Page 9 Heater Panels and Controllers Exploded View and Parts List — Heater Panels HP19-26 NOTE: Heaters and glass are not field replaceable. HP26-26 NOTE: Heaters and glass are not field replaceable. 528-510 RevG Printed in USA 2/08 © 2008...
- Page 10 Heater Panels and Controllers Exploded View and Parts List — Light Fixture Ref. Description 88-682S Lampholder Kit 88-793-01S Fluorescent Lamp Kit NOTE: Light fixtures are sold separately. 528-510 RevG Printed in USA 2/08 © 2008...
- Page 11 Heater Panels and Controllers Wiring Diagrams HPC-2 Flex Conduit Heater 1 = Brown Heater 1 = Brown Heater 1 Yellow = Light Red = Light Green/ Yellow = Ground Light (Not on HP Series) 528-510 RevG Printed in USA 2/08 © 2008...
- Page 12 Heater Panels and Controllers Wiring Diagrams (Continued) HPC-1SNCA 528-510 RevG Printed in USA 2/08 © 2008...
- Page 13 Heater Panels and Controllers Wiring Diagrams (Continued) HPC-2CE 528-510 RevG Printed in USA 2/08 © 2008...
- Page 14 Heater Panels and Controllers Wiring Diagrams (Continued) HPC-4CE 528-510 RevG Printed in USA 2/08 © 2008...