Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for MULTIQUIP TuffTruk TB12SE
Summary of Contents for MULTIQUIP TuffTruk TB12SE
- Page 1 OPERATION MANUAL MODEL TB12SE/TB12PE (EB500) WALK-BEHIND POWER BUGGY (24VDC, 750W ELECTRIC MOTOR) Revision #0 (04/01/22) To find the latest revision of this publication or associated parts manual, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
-
Page 2: Table Of Contents
TABLE OF CONTENTS TB12SE/TB12PE TuffTruk Walk-Behind Power Buggy Safety Information ..........3-6 Specifications (Buggy) ..........7 Specifications (Electric Motor) ......... 8 Noise And Vibration ..........9 Dimensions ............10 General Information ..........11 Components ............. 12-13 Inspection ............14-15 Operation ............16-19 Maintenance ............. -
Page 3: Safety Information
SAFETY INFORMATION DO NOT operate or service the equipment before reading GENERAL SAFETY the entire manual. Safety precautions should be followed CAUTION at all times when operating this equipment. Failure to read and understand the safety „ NEVER operate this equipment without proper protective messages and operating instructions could clothing, shatterproof glasses, respiratory protection, result in injury to yourself and others. - Page 4 SAFETY INFORMATION „ NEVER use accessories or attachments that are not CAUTION recommended by Multiquip for this equipment. Damage „ ALWAYS inspect the surface over which you will travel. to the equipment and/or injury to user may result. Look for holes, drop-offs and obstacles. Look for rough „...
- Page 5 SAFETY INFORMATION „ ALWAYS store equipment properly when it is not being NOTICE used. Equipment should be stored in a clean, dry location „ ALWAYS ensure TuffTruk is securely placed on out of the reach of children and unauthorized personnel. appropriate blocks or jackstands when performing BATTERY SAFETY maintenance.
- Page 6 SAFETY INFORMATION „ Place chock blocks underneath wheel to prevent rolling. CAUTION „ DO NOT use the TuffTruk to transport people. „ ALWAYS disconnect the NEGATIVE battery terminal before performing service on the equipment. „ When transporting the TuffTruk on a truck or trailer, know the overall height to avoid contacting overhead „...
-
Page 7: Specifications (Buggy)
SPECIFICATIONS (BUGGY) Table 1. Specifications (TuffTruk) Model TB11SE/TB12PE Maximum Weight Capacity 529 lbs. (239.9 kg) Maximum Payload Weight 1,100 lbs. (498.9 kg.) Bucket/Tub Capacity 12.0 cu. ft. Water Level (.44 cu. yd.) Bucket/Tub Capacity (Option) 7.0 cu. ft. Water Level (.26 cu. yd.) Bucket/Tub Material Steel/Polyethylene Drive... -
Page 8: Specifications (Electric Motor)
SPECIFICATIONS (ELECTRIC MOTOR) Table 2. Electric Motor Specifications Model AMER Type Permanent Magnet DC Electric Motor Speed Control Method Curtis 1228 Controller Starting Method Electric Max RPM (No Load) 2900 Input Voltage 24 VDC Wattage 750 X 2 (1500W) Poles Protection Class IP: 44 Insulation Class... -
Page 9: Noise And Vibration
NOISE AND VIBRATION Table 3. Noise and Vibration Emissions TB12SE/TB12PE Model Guaranteed ISO 11201:2010 Based Sound Pressure Level at Operator Station in dB(A) Guaranteed ISO 3744:2010 Based Sound Power Level in dB(A) ∑A(8) Hand-Arm Vibration Per ISO 5349-1:2001 in m/s a. -
Page 10: Dimensions
DIMENSIONS REAR VIEW SIDE VIEW Table 4. Dimensions Reference Dimension TOP VIEW Letter in. (mm) 34.20 (869) 16.50 (419) 70.30 (1,786) 41.90 (1,064) 39.20 (995) 10.9 (277) 7.40 (188) 28.60 (726) 53.0 (1,340) 33.40 (848) 5.50 (140) 33.40 (848) OUTSIDE DIAMETER 6.37 (162) TURNING RADIUS 56.0 (1,22) -
Page 11: General Information
GENERAL INFORMATION AUXILIARY CONNECTIONS (OPTIONS) The Multiquip Walk-Behind TB12SE and TB12PE electric power buggies are intended for job site cleanup and There are two auxiliary connection ports on the unit, they material transport. are labeled AUX 1 and AUX 2. If desired they can be used The buggy is equipped with a 2.0 in. -
Page 12: Components
COMPONENTS Figure 2. TuffTruk Walk-Behind Power Buggy Components PAGE 12 — TB12SE/TB12PE TUFFTRUK POWER BUGGY • OPERATION MANUAL — REV. #0 (04/01/22) - Page 13 COMPONENTS 1. Tub or Bucket — Used for the transportation of 13. Battery/Diagnostic Gauge — Uses a Curtis Model material. Tub holds approximately 12.0 cubic feet 3100R Gauge Display. Displays battery voltage and (0.44 cubic yards) of water. fault codes. CAN bus compatible. 2.
-
Page 14: Inspection
INSPECTION Battery Cable Installation BEFORE STARTING ALWAYS be sure the battery cables (Figure 3) are properly CAUTION connected to the battery terminals as shown below. The NEVER disable or disconnect the emergency stop batteries are connected in series. switch. It is provided for operator safety. Injury may JUMPER 24 VDC TOTAL result if it is disabled, disconnected or improperly... - Page 15 INSPECTION TIRE CHECK LINKAGE CHECK Check for worn or defective tires (Figure 4). Replace any Check and make sure that all linkages within the TuffTruk defective or worn tires immediately. buggy are functioning correctly. STEERING CHECK 1. Check and make sure that the power buggy's steering turns freely and that there is no binding.
-
Page 16: Operation
OPERATION STARTING THE BUGGY “DEADMAN” LEVER The following steps outline the procedure for starting the electric power buggy. 1. Located on the control panel of the buggy, is the emergency stop button (Figure 5). Pull this button outward to start the electric motor. EMERGENCY HOLD DOWN STOP SWITCH... - Page 17 OPERATION CAUTION CAUTION Avoid sudden and quick turns. When steering, turn the DO NOT steer the buggy left or right when traveling up handle bar slowly. ALWAYS face the controls when or down on a grade. Travel in a straight path. traveling.
- Page 18 OPERATION TUB (BUCKET) DUMPING NOTICE The possibility of tipping (Figure 13A) exist when 1. To place the tub in the dump position (Figure 14) transporting heavy loads. ALWAYS transport heavy pull back on the dump lever and release. The tub will loads as shown in Figure 29B.
- Page 19 OPERATION NORMAL SHUTDOWN 1. Release the RED deadman lever and come to a complete stop. Brake is now set. 2. Place the ignition switch in the OFF position. 3. Block wheels if on a slope or incline. EMERGENCY SHUTDOWN 1. Push the EMERGENCY STOP switch (Figure 16). EMERGENCY STOP SWITCH Figure 16.
-
Page 20: Maintenance
MAINTENANCE Table 5. Power Buggy Maintenance Schedule Periodic Maintenance Interval Every Check Item OPERATION DAILY Every Every 100-125 Every 200 Hrs 25 Hrs 50 Hrs Clean Tub For Cracks/Deformations Check Tires For Severe Cuts/Wear Check Fastners Check PAGE 20 — TB12SE/TB12PE TUFFTRUK POWER BUGGY • OPERATION MANUAL — REV. #0 (04/01/22) - Page 21 MAINTENANCE BATTERY CHARGER 3. Remove the battery charger power cable from the storage compartment as shown in Figure 19. Both buggie models have a built-in 24 VDC battery charger. 4. Next, connect the battery charger power cable to When charging of the battery is required, perfom the a 120 VAC power source.
- Page 22 MAINTENANCE 5K OHM POTENTIOMETER BOLT UNSOLDER (3) POTENTIOMETER THROTTLE CLIP FWD/REV FWD/REV CABLE SPRING SPEED CLEVIS Figure 21. 5K Ohm Potentiometer Replacement 8. Remove the two bolts (Figure 21E) that secure the 5K OHM POTENTIOMETER REPLACEMENT throttle bracket to the frame. The speed on the the electric buggy is controlled by a 5K 9.
- Page 23 MAINTENANCE FREE-WHEELING THROTTLE ADJUSTMENT NOTICE 1. Using a small flat blade screw driver, rotate the shaft on the potentiometer fully counterclockwise. Battery must be sufficiently charged in order for the brake bypass switch to operate. 2. Fully engage the deadman control lever, then fully squeeze the forward speed control lever.
- Page 24 MAINTENANCE 3. After first road use, retorque all lug nuts in sequence TIRES/WHEELS/LUG NUTS Check all wheel lug nuts periodically. Tires and wheels are very important and critical components of the buggy. When specifying or replacing the wheels, it is important that the wheels, tires, and axle are properly matched.
- Page 25 MAINTENANCE 4. With two people, lift the tub and tipping bracket onto CAUTION the chassis (Figure 29). Make sure the tipping bracket DO NOT attempt to lift or move the tub by yourself. pivot bar rests within the tipping slots. CAUTION DO NOT attempt to lift or move the tub by yourself.
- Page 26 MAINTENANCE LATCH Figure 31. Tub Latch TUFFTRUK BUGGY STORAGE LOCKING LEVER For storage of the buggy for over 30 days, the following is recommended: „ Clean the entire buggy. Figure 30. Locking Levers (Lock) „ Clean tub of all debris and foreign matter. 6.
- Page 27 MAINTENANCE Charging System Inspection AGM BATTERY CHARGING „ The charger's AC power cord should be free of breaks To maximize the life of your AGM battery (), it is important or cuts and the wall plug socket should be clean and that it is properly charged.
- Page 28 (Er 18). Reference the error code table shown below for necessary and reinsert. If that does not correct the problem, additional codes. please contact your nearest Multiquip Authorized Service Center (ASC) for repair or replacement. Some errors may be corrected by simply turning the ignition key off, then back on and see if the fault clears.
-
Page 29: Error Codes
ERROR CODES Troubleshooting (Error Codes) The machine controller detects a wide variety of faults or errors. Diagnostic information can be obtained on the 3100R fuel gauge display where an error code in the format “Err ##”. The troubleshooting chart below describes the error code faults and their possible causes. Whenever a fault is encountered the first action should be to turn off the ignition and push in the E-stop button. -
Page 30: Troubleshooting
TROUBLESHOOTING Troubleshooting Symptom Possible Problem Solution Defective motor controller? Check or replace motor controller. 100A main fuse blown? Check or replace fuse. 10A ignition fuse blown? Check or replace fuse. CLOSE switch. Pull to close. Loss of Power. Emergency Stop Switch open? Low electric motor RPM? Check electric motor voltage. - Page 31 NOTES TB12SE/TB12PE TUFFTRUK POWER BUGGY• OPERATION MANUAL — REV. #0 (04/01/22) — PAGE 31...
-
Page 32: Electronic Component Locator
ELECTRONIC COMPONENT LOCATOR PAGE 32 — TB12SE/TB12PE TUFFTRUK POWER BUGGY • OPERATION MANUAL — REV. #0 (04/01/22) -
Page 33: Wiring Diagram
WIRING DIAGRAM 2-PIN MOLEX DIAGNOSTIC CONNECTOR GAUGE GND. 1 AUX #1 EMERGENCY IGNITION 12 VDC PWR GND. RED/BLK STOP SWITCH SWITCH 2-PIN MOLEX CONNECTOR AUX #2 RED/GRN 4-PIN CAN LO MOLEX CONNECTOR RED/YEL RED/YEL RED/YEL GND. 1 RED/BLUE PURPLE YEL/PURPLE GRAY CONTACTOR COIL... - Page 34 © COPYRIGHT 2022, MULTIQUIP INC. Multiquip Inc , the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.