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®
ELECTRICAL
INSTRUCTION MANUAL
INSTALLATION AND USER'S GUIDE
My pump is the
PLP300S
PLP150S or
PLP150B and it was installed on _____________(date)
Installed by ________________________________________________(company/contact)
FOR YOUR SAFETY
Read, understand and follow all warning notices and instructions before
installing, using, or servicing this pump. Failure to follow warning notices and
instructions may result in property damage, serious injury, or death.
SAVE THESE INSTRUCTIONS
All rights reserved. Copyright © AquaStar 2022 - U.S. Patent Pending - IN029-081822
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Table of Contents
Related Manuals for AquaStar Pipeline Pumps PLP300S
Summary of Contents for AquaStar Pipeline Pumps PLP300S
- Page 1 Read, understand and follow all warning notices and instructions before installing, using, or servicing this pump. Failure to follow warning notices and instructions may result in property damage, serious injury, or death. SAVE THESE INSTRUCTIONS All rights reserved. Copyright © AquaStar 2022 - U.S. Patent Pending - IN029-081822...
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Page 3: Table Of Contents
4.3.9.1 WIFI DIRECT CONNECTION TO PIPELINE CONNECT APP 4.3.9.2 CHANGING SSID AND PASSWORD 4.3.10 RS485 COMMUNICATIONS SETUP 4.3.11 SYSTEM RESET 4.4 PROGRAMMING FLOW CHART 5.0 PUMP PERFORMANCE & SPECIFICATIONS 6.0 TROUBLESHOOTING 7.0 MAINTENANCE 7.1 SERVICING 8.0 REPLACEMENT PARTS 9.0 WARRANTY AquaStar Pool Products - Pipeline Pump Instructions... - Page 4 Pipeline Pump Instructions - AquaStar Pool Products...
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Page 5: Important Safety Information
1.0 IMPORTANT SAFETY INFORMATION IMPORTANT NOTICE This guide provides installation and operation instructions for this pump. Consult AquaStar Pool Products, Inc. with any questions regarding this equipment. Attention Installer: These instructions contain important information about the installation, operation and safe use of this product. This information should be given to the owner/operator of this equipment after installation or left on or near the pump. -
Page 6: Installation Safety Instructions
Risk of overheating. If installed within an enclosure or inside hot tub or spa enclosure, adequate ventilation and free circulation of air must be provided to prevent overheating of the motor. Pipeline Pump Instructions - AquaStar Pool Products... - Page 7 NEVER PRESSURE TEST WITH COMPRESSED AIR! AquaStar Pool Products - Pipeline Pump Instructions...
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Page 8: User Safety Instructions
Acquire proof of conformance by contacting the drain cover manufacturer who is required to provide a General Certificate Of Conformity (GCC). Proof of compliance GCC, flow rating specifications, and installation instructions for drain covers manufactured by AquaStar Pool Products are available at www.aquastarpoolproducts.com or by calling (877) 768-2717. - Page 9 LIFE: 5 YEARS. This is to help assure drain covers are strong enough to protect users from the pump’s suction over time. DRAIN COVER INSTALLATION NOTES: _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ AquaStar Pool Products - Pipeline Pump Instructions...
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Page 10: Servicing Safety Instructions
Air can enter the pump if the pump unions and strainer basket lid O-Ring are not clean, lubricated and properly tightened. Suction-side control valves, air venting Safety Vacuum Release Systems (SVRS), and Vacuum-Limiting Vent Systems may also be the source of air entering the pump. Pipeline Pump Instructions - AquaStar Pool Products... -
Page 11: Pump Overview
2.0 PUMP OVERVIEW The AquaStar PipeLine Variable Speed Pump can be programmed to run at specific speeds and time intervals for maximum operating efficiency and energy conservation. • The pump can be adjusted from the control panel to run at any speed between 800 RPM to 3400 RPM for Strainer Lid &... - Page 12 6. Install the pump with a rear clearance of at least 3-inches (76.2 mm) so that the motor can be removed easily for maintenance and repair. See Figure 2. 7. Install the pump on a level, vibration free surface. 8. Make sure that floor drainage is adequate to prevent flooding. Pipeline Pump Instructions - AquaStar Pool Products...
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Page 13: Piping
FIGURE 3 Note: If GFCI circuit breaker protection is required, the pump should be ground wired on its own independent circuit. AquaStar Pool Products recommends using a Siemens Class A Double Ground Fault Circuit Interrupter. AquaStar Pool Products - Pipeline Pump Instructions... -
Page 14: Operation Instructions
Before servicing equipment, make note of the filter pressure. Be sure that all controls are set to ensure the system cannot inadvertently start during service. Turn off all power to the pump. Pipeline Pump Instructions - AquaStar Pool Products... -
Page 15: Start Up
Four pre- set speeds available. LCD Display back-light will switch off after 60 seconds if no button is pressed. It can be turned on again by pressing any button. FIGURE 5 AquaStar Pool Products - Pipeline Pump Instructions... -
Page 16: Display Interfaces
Press “Enter” again to modify, then using “Up” and “Down” buttons, adjust the speed to desired RPM and press “Enter. ” • Press “ESC” button to return to the previous screen or repeatedly press to return to the home screen. Pipeline Pump Instructions - AquaStar Pool Products... -
Page 17: Schedule Set Up
• Press “ESC” button to return to the previous screen or repeatedly press to return to the home screen. Note: Schedule settings can also be adjusted within the AquaStar Pipeline Connect App. 4.3.4 VARIABLE SPEED SET UP This function allows the pump to cycle through a predefined speed profile in order to create varying flow patterns which are particularly useful for creating visual effects on water features. -
Page 18: Flow" Set Up
Press “Enter” to edit and then use “Up, ” “Down, ” “Left, ” and “Right” buttons to adjust these settings and press “Enter” to save. • Press “ESC” button to return to the previous screen or repeatedly press to return to the home screen. Pipeline Pump Instructions - AquaStar Pool Products... -
Page 19: Wifi Function
4.3 PROGRAMMING INSTRUCTIONS CONTINUED 4.3.9 WIFI FUNCTION This function is only available on Smart Model PipeLine Pumps. This feature allows for connection to the AquaStar PipeLine Connect Mobile App. • Press “Menu” button to enter the settings menu. • Use buttons “Up” and “Down” to highlight the “WiFi” option and press “Enter. ”... -
Page 20: System Reset
This function will reset all the user settings to the factory default and can not be undone. • Press “Menu” button to enter the settings menu. • Use buttons “Up” and “Down” to highlight the “RESET” option and press “Enter. ” • Press “Enter” to reset system. Pipeline Pump Instructions - AquaStar Pool Products... -
Page 21: Programming Flow Chart
(0-10°C) - Default 4°C WiFi Function Enabled /Disabled - Default: Disabled WiFi Reset Reset WiFi to factory setting RS-485 Baud Rate (1200-9600 bps) - Default:9600 bps Replica Address (1-247) - Default: 1 Restart AquaStar Pool Products - Pipeline Pump Instructions... -
Page 22: Pump Performance & Specifications
2” Socket or 50/60Hz 2-1/2” Single Socket PLP300 2200 10.0A 6.5 kgal/kWh Phase AquaStar Pipeline Pump - PLP150 Flow (GPM) Rev. 04182022 Full Speed 2500 RPM 1700 RPM 800 RPM AquaStar Pipeline Pump - PLP300 Flow (GPM) Rev. 04182022 Full Speed... -
Page 23: Troubleshooting
5 minutes before powering the pump on again. If using RS485 communication port, verify all wiring connections are secure. If problem persists, contact your AquaStar Pool Products service agent. AquaStar Pool Products - Pipeline Pump Instructions... - Page 24 (Contact a qualified repair professional). Motor has failed If none of the above solutions solve the problem contact your AquaStar Pool Products service agent. Pump does not Electrical line under-...
- Page 25 Check all plumbing connections on suction side of pump for leaks. Not enough water in Ensure that the strainer side of the pump is full with water, if not refer pump housing to the MANUAL FILL section of these START UP instructions. AquaStar Pool Products - Pipeline Pump Instructions...
- Page 26 If this height exceeds the maximum prime height listed on the pump nameplate label consult a qualified repair professional. Suction side plumbing Contact a qualified pool repair professional to inspect plumbing for clogged blockages. Pipeline Pump Instructions - AquaStar Pool Products...
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Page 27: Maintenance
Cover the pump to protect it from severe rain, snow, and ice. Note: If winterizing the pool pump, it is recommended to winterize the entire pool plumbing system as well per the manufacturer’s recommendations. AquaStar Pool Products - Pipeline Pump Instructions... -
Page 28: Servicing
When reinstalling the motor / seal plate subassembly, finger tighten all eight (8) bolts and then torque each bolt to 80 in-lbs alternating in a star pattern as each bolt is fully tightened. • Follow 4.1 Startup instructions. Pipeline Pump Instructions - AquaStar Pool Products... -
Page 29: Replacement Parts
BUMPER AND FOOT, MOTOR SUPPORT AP150B 1.5 HP, VARIABLE SPEED, BASE MODEL AP150S 1.5 HP, VARIABLE SPEED, SMART MODEL AP150B-SVRS 1.5 HP, VARIABLE SPEED, BASE MODEL WITH SVRS AP150S-SVRS 1.5 HP, VARIABLE SPEED, SMART MODEL WITH SVRS AquaStar Pool Products - Pipeline Pump Instructions... - Page 30 WASHER, 7/8" OD X .4" ID X .05" THK., 18-8 SS, QTY 4 AP1110 BUMPER AND FOOT, MOTOR SUPPORT AP300S 3 HP, VARIABLE SPEED, SMART MODEL AP300S-SVRS 3 HP, VARIABLE SPEED, SMART MODEL WITH SVRS Pipeline Pump Instructions - AquaStar Pool Products...
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Page 31: Warranty
For such products, the warranty established by the respective manufacturer will apply. The express limited warranty above constitutes the entire warranty of AquaStar with respect to its pool products and is in lieu of all other warranties expressed or implied, including warranties of merchantability or fitness for a particular purpose.