Honda CL500A 2023 Manual
  1. Manuals
  2. Brands
  3. Honda Manuals
  4. Motorcycle
  5. CL500A 2023
  6. Manual

Honda CL500A 2023 Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

20221007115421_32MLPB000_eng_BOOK Page 1 Friday, October 07 2022 11:57:00 JST
This manual should be considered a permanent part of the vehicle
and should remain with the vehicle when it is resold.
This publication includes the latest production information available
before printing. Honda Motor Co., Ltd. reserves the right to make
changes at any time without notice and without incurring any
obligation.
No part of this publication may be reproduced without written
permission.
The vehicle pictured in this owner's manual may not match your
actual vehicle.
© 2022 Honda Motor Co., Ltd.

Advertisement

Table of Contents
loading

Related Manuals for Honda CL500A 2023

Summary of Contents for Honda CL500A 2023

  • Page 1 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 2 20221007115421_32MLPB000_eng_BOOK Page 2 Friday, October 07 2022 11:57:00 JST Welcome Congratulations on your purchase of a new Country Codes Honda vehicle. Your selection of a Honda Code Country makes you part of a worldwide family of CL500A satisfied customers who appreciate Honda's...
  • Page 3 20221007115421_32MLPB000_eng_BOOK Page 3 Friday, October 07 2022 11:57:00 JST A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this vehicle safely is an You WILL be KILLED or SERIOUSLY important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about WARNING safety, we have provided operating...

  • Page 4: Table Of Contents

    20221007115421_32MLPB000_eng_BOOK Page 4 Friday, October 07 2022 11:57:00 JST Contents Vehicle Safety P. 2 Operation Guide P. 22 Maintenance P. 50 Troubleshooting P. 88 Information P. 99 Specifications P. 112 Index P. 115...

  • Page 5: Vehicle Safety

    20221007115421_32MLPB000_eng_BOOK Page 5 Friday, October 07 2022 11:57:00 JST Vehicle Safety This section contains important information for safe riding of your vehicle. Please read this section carefully. Safety Guidelines ..........P. 3 Image Labels............P. 7 Safety Precautions..........P. 14 Riding Precautions ..........

  • Page 6: Safety Guidelines

    20221007115421_32MLPB000_eng_BOOK Page 6 Friday, October 07 2022 11:57:00 JST Safety Guidelines Safety Guidelines Before Riding Make sure that you are physically fit, mentally Follow these guidelines to enhance your safety: focused, and free of alcohol and drugs. Check Perform all routine and regular inspections ●...
  • Page 7 20221007115421_32MLPB000_eng_BOOK Page 7 Friday, October 07 2022 11:57:00 JST Safety Guidelines Ride Defensively Ride within Your Limits Always pay attention to other vehicles around Never ride beyond your personal abilities or you, and do not assume that other drivers see faster than conditions warrant.
  • Page 8 20221007115421_32MLPB000_eng_BOOK Page 8 Friday, October 07 2022 11:57:00 JST Safety Guidelines Keep Your Honda in Safe Condition If You are Involved in a Crash It's important to keep your vehicle properly Personal safety is your first priority. If you or maintained and in safe riding condition.
  • Page 9 20221007115421_32MLPB000_eng_BOOK Page 9 Friday, October 07 2022 11:57:00 JST Safety Guidelines WARNING Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide, a Running the engine of your vehicle colourless, odorless gas. Breathing carbon while in an enclosed or even partially monoxide can cause loss of consciousness and enclosed area can cause a rapid build- may lead to death.

  • Page 10: Image Labels

    20221007115421_32MLPB000_eng_BOOK Page 10 Friday, October 07 2022 11:57:00 JST Image Labels Image Labels The following pages describe the label Read instructions contained in Owner's meanings. Some labels warn you of Manual carefully. potential hazards that could cause serious injury. Others provide important safety information.
  • Page 11 20221007115421_32MLPB000_eng_BOOK Page 11 Friday, October 07 2022 11:57:00 JST Image Labels BATTERY LABEL ED, FO, U type DANGER • Keep flame and spark away from the battery. Battery produce explosive gas that can cause explosion. • Wear the eye protection and rubber gloves when handling the battery, or you can get burned or lose your eyesight by the battery electrolyte.
  • Page 12 20221007115421_32MLPB000_eng_BOOK Page 12 Friday, October 07 2022 11:57:00 JST Image Labels ED, FO, PH type RADIATOR CAP LABEL DANGER NEVER OPEN WHEN HOT. Hot coolant will scald you. Relief pressure valve begins to open at 1.1 kgf/cm Continued...
  • Page 13 20221007115421_32MLPB000_eng_BOOK Page 13 Friday, October 07 2022 11:57:00 JST Image Labels ED type ACCESSORIES AND LOADING WARNING LABEL WARNING ACCESSORIES AND LOADING • The safety stability and handling of this vehicle may be affected by the addition of accessories and luggage. •...
  • Page 14 20221007115421_32MLPB000_eng_BOOK Page 14 Friday, October 07 2022 11:57:00 JST Image Labels Except KO, TH type TYRE INFORMATION & DRIVE CHAIN LABEL Cold tyre pressure: [Driver only] Front 200 kPa (2.00 kgf/cm , 29 psi) Rear 250 kPa (2.50 kgf/cm , 36 psi) [Driver and passenger] Front 200 kPa (2.00 kgf/cm...
  • Page 15 20221007115421_32MLPB000_eng_BOOK Page 15 Friday, October 07 2022 11:57:00 JST Image Labels Except KO, TH type SAFETY REMINDER LABEL For your protection, always wear helmet, protective apparel. FUEL LABEL Unleaded petrol only ETHANOL up to 10 % by volume...
  • Page 16 20221007115421_32MLPB000_eng_BOOK Page 16 Friday, October 07 2022 11:57:00 JST Image Labels Except KO, TH type MUFFLER LABEL NOTICE Don't place objects near the muffler. Overheating may damage your luggage.

  • Page 17: Safety Precautions

    20221007115421_32MLPB000_eng_BOOK Page 17 Friday, October 07 2022 11:57:00 JST Safety Precautions Safety Precautions Face shield with unobstructed field of vision ● or other approved eye protection Ride cautiously and keep your hands on the ● WARNING handlebar and feet on the footpegs. Instruct your passenger to keep their hands Not wearing a helmet increases the ●...

  • Page 18: Riding Precautions

    20221007115421_32MLPB000_eng_BOOK Page 18 Friday, October 07 2022 11:57:00 JST Riding Precautions Riding Precautions Exercise caution on low traction surfaces. ● The tyres slip more easily on such surfaces and braking distances are Running-in Period longer. During the first 500 km (300 miles) of running, Avoid continuous braking.
  • Page 19 20221007115421_32MLPB000_eng_BOOK Page 19 Friday, October 07 2022 11:57:00 JST Riding Precautions Anti-lock Brake System (ABS) Engine Braking This model is equipped with an Anti-lock Brake Engine braking helps slow your vehicle down System (ABS) designed to help prevent the when you release the throttle. For further brakes from locking up during hard braking.
  • Page 20 20221007115421_32MLPB000_eng_BOOK Page 20 Friday, October 07 2022 11:57:00 JST Riding Precautions Parking with the Side Stand Parking Stop the engine. Park on a firm, level surface. ● Push the side stand down. If you must park on a slight incline or loose ●...
  • Page 21 20221007115421_32MLPB000_eng_BOOK Page 21 Friday, October 07 2022 11:57:00 JST Riding Precautions Refuelling and Fuel Guidelines Follow these guidelines to protect the engine, fuel system and catalytic converter: Use only unleaded petrol. ● Use the recommended octane number. ● Using lower octane petrol will result in decreased engine performance.

  • Page 22: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed for your vehicle by Honda or make Follow all instructions in this owner's modifications to your vehicle from its original manual regarding accessories and design.

  • Page 23: Loading

    20221007115421_32MLPB000_eng_BOOK Page 23 Friday, October 07 2022 11:57:00 JST Loading Loading WARNING Overloading or improper loading can Carrying extra weight affects your vehicle's ● cause a crash and you can be seriously handling, braking and stability. hurt or killed. Always ride at a safe speed and never exceed 130 km/h (80 mph) for the load you are carrying.
  • Page 24 20221007115421_32MLPB000_eng_BOOK Page 24 Friday, October 07 2022 11:57:00 JST...

  • Page 25: Operation Guide

    20221007115421_32MLPB000_eng_BOOK Page 25 Friday, October 07 2022 11:57:00 JST Parts Location Fuse box (P.97) Battery (P.69) Seat (P.72) Side cover (P.73) Front brake fluid reservoir (P.78) Front brake lever Throttle grip (P.86) Rear brake fluid reservoir (P.78) Steering lock (P.40) Engine oil fill cap (P.74) Engine oil level inspection...
  • Page 26 20221007115421_32MLPB000_eng_BOOK Page 26 Friday, October 07 2022 11:57:00 JST Clutch lever (P.83) Ignition switch (P.39) Fuel fill cap (P.46) Side cover (P.73) Data link connector Main fuse (P.98) Rear suspension spring preload adjuster (P.87) Drive chain (P.82) Coolant reserve tank (P.76) Document bag (P.49)
  • Page 27 20221007115421_32MLPB000_eng_BOOK Page 27 Friday, October 07 2022 11:57:00 JST Instruments SEL button SET button Display Check When the ignition switch is turned to the (On) position, initial animation will show. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 28 20221007115421_32MLPB000_eng_BOOK Page 28 Friday, October 07 2022 11:57:00 JST Clock (12-hour or 24-hour display) To set the clock: (P.32) Speedometer Odometer [TOTAL] & Tripmeter [TRIP A/B] & Average fuel mileage [AVG A/B] & Current fuel mileage & Reserve fuel consumption [RES] (P.26) Fuel gauge Remaining fuel when only 1st (E) segment starts...
  • Page 29 20221007115421_32MLPB000_eng_BOOK Page 29 Friday, October 07 2022 11:57:00 JST Instruments (Continued) Odometer [TOTAL] and Tripmeter [TRIP A/B] and Average fuel mileage [AVG A/B] and Current fuel mileage and Reserve fuel consumption [RES] The SEL button switches between the odometer, tripmeter A, tripmeter B, average fuel mileage A, average fuel mileage B, current fuel mileage and reserve fuel consumption.
  • Page 30 20221007115421_32MLPB000_eng_BOOK Page 30 Friday, October 07 2022 11:57:00 JST Odometer [TOTAL] ED type Display range: 0.0 to 299.9 L/100km (km/L, Total distance ridden. When “------” is mile/gal or mile/L) displayed, go to your dealer for service. Except ED type Display range: 0.0 to 299.9 km/L (L/100km) Tripmeter [TRIP A/B] •...
  • Page 31 20221007115421_32MLPB000_eng_BOOK Page 31 Friday, October 07 2022 11:57:00 JST Instruments (Continued) Current fuel mileage Reserve fuel consumption [RES] Displays the fuel consumption since the 1st Displays the current instant fuel mileage. (E) segment of the fuel gauge starts flashing. ED type When the 1st (E) segment of the fuel gauge Display range: 0.0 to 299.9 L/100km (km/L, starts flashing, the odometer, tripmeter A,...
  • Page 32 20221007115421_32MLPB000_eng_BOOK Page 32 Friday, October 07 2022 11:57:00 JST When they are reset, the display quickly To reset the tripmeter [TRIP A/B] and cycles through each indication to show each average fuel mileage [AVG A/B] item has been reset. Then, the display returns To reset the tripmeter A and average fuel to the last selected indication.
  • Page 33 20221007115421_32MLPB000_eng_BOOK Page 33 Friday, October 07 2022 11:57:00 JST Instruments (Continued) To reset the tripmeter B and average fuel When they are reset, the display quickly mileage B together, press and hold the SET cycles through each indication to show each button while the tripmeter B or average fuel item has been reset.
  • Page 34 20221007115421_32MLPB000_eng_BOOK Page 34 Friday, October 07 2022 11:57:00 JST Display Setting Ordinary display The following items can be changed sequentially. Setting Mode • Time format setting Time format setting • Clock setting • Backlight brightness adjustment Clock setting • ED type Changing of speed and mileage Backlight brightness adjustment unit...
  • Page 35 20221007115421_32MLPB000_eng_BOOK Page 35 Friday, October 07 2022 11:57:00 JST Instruments (Continued) To return to the ordinary display, turn the 1 Time format setting: ignition switch to the (Off) position or You can switch the time format between 12 press the SET button until the end of the hour format or 24 hour format.
  • Page 36 20221007115421_32MLPB000_eng_BOOK Page 36 Friday, October 07 2022 11:57:00 JST 2 Clock setting: Press the SEL button until the desired minute is displayed. Press the SEL button until the desired hour is Press and hold the SEL button to displayed. advance the minute quickly. Press and hold the SEL button to advance the hour quickly.
  • Page 37 20221007115421_32MLPB000_eng_BOOK Page 37 Friday, October 07 2022 11:57:00 JST Instruments (Continued) 3 Backlight brightness adjustment: 4 Changing of speed and mileage unit: You can adjust the brightness to one of five ED type levels. Press the SEL button to select either “km/h” and “km”...
  • Page 38 20221007115421_32MLPB000_eng_BOOK Page 38 Friday, October 07 2022 11:57:00 JST 5 Changing of fuel mileage meter unit: Press the SET button. The fuel mileage meter unit is set, and then the display moves When the “km/h” for speed and “km” for mileage are selected to the ordinary display.
  • Page 39 20221007115421_32MLPB000_eng_BOOK Page 39 Friday, October 07 2022 11:57:00 JST Indicators If one of these indicators does not come on when it should, have your dealer check for problems. High coolant temperature indicator Comes on briefly when the ignition switch is turned to the (On) position.
  • Page 40 20221007115421_32MLPB000_eng_BOOK Page 40 Friday, October 07 2022 11:57:00 JST Left turn signal indicator High beam indicator Neutral indicator Comes on when the transmission is in Neutral. Right turn signal indicator ABS (Anti-lock Brake System) indicator Comes on when the ignition switch is turned to the (On) position.
  • Page 41 20221007115421_32MLPB000_eng_BOOK Page 41 Friday, October 07 2022 11:57:00 JST Switches Engine stop switch Should normally remain in the (Run) position. In an emergency, switch to the (Stop) position (the starter motor will not operate) to stop the engine. Hazard switch Switchable when the ignition switch is in the (On) position.
  • Page 42 20221007115421_32MLPB000_eng_BOOK Page 42 Friday, October 07 2022 11:57:00 JST Ignition switch Switches the electrical system on/off. Key can be removed when in the (Off) position. (On) Turns electrical system on for starting/riding. (Off) Turns engine off. Continued...
  • Page 43 20221007115421_32MLPB000_eng_BOOK Page 43 Friday, October 07 2022 11:57:00 JST Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left. Lock the steering when parking to help Insert the ignition key in the steering lock. prevent theft. Push the ignition key down, and turn it 180 A U-shaped wheel lock or similar device is degrees clockwise.
  • Page 44 20221007115421_32MLPB000_eng_BOOK Page 44 Friday, October 07 2022 11:57:00 JST Starting the Engine Start your engine using the following NOTICE procedure, regardless of whether the engine • If the engine does not start within 5 seconds, is cold or warm. turn the ignition switch to the (Off) position and wait 10 seconds before trying to start the engine again to recover battery...
  • Page 45 20221007115421_32MLPB000_eng_BOOK Page 45 Friday, October 07 2022 11:57:00 JST Starting the Engine (Continued) If you cannot start the engine: If the engine does not start: With the throttle slightly open (about 3 mm Open the throttle fully and press the start (0.1 in), without freeplay) while starting the button for 5 seconds.
  • Page 46 20221007115421_32MLPB000_eng_BOOK Page 46 Friday, October 07 2022 11:57:00 JST Shifting Gears Your vehicle transmission has 6 forward gears in a one-down, five-up shift pattern. If you put the vehicle in gear with the side stand down, the engine will shut off.
  • Page 47 20221007115421_32MLPB000_eng_BOOK Page 47 Friday, October 07 2022 11:57:00 JST Emergency Stop Signal Emergency stop signal activates when the The emergency stop signal stops operating system detects hard braking about 50 km/h when: (31 mph) or above to alert drivers behind you You release the brakes.
  • Page 48 20221007115421_32MLPB000_eng_BOOK Page 48 Friday, October 07 2022 11:57:00 JST The emergency stop signal is not a system that can prevent a possible rear-end collision caused by your hard braking. It is always recommended to avoid hard braking unless it is absolutely necessary. The emergency stop signal does not activate with the hazard switch pressed in.
  • Page 49 20221007115421_32MLPB000_eng_BOOK Page 49 Friday, October 07 2022 11:57:00 JST Refuelling Ignition key Fuel type: Unleaded petrol only Lock cover Fuel octane number: Your vehicle is Level plate designed to use Research Octane Number (RON) 91 or higher. Except TH, PH type Tank capacity: 12.0 L (3.17 US gal, 2.64 Imp gal) TH, PH type...
  • Page 50 20221007115421_32MLPB000_eng_BOOK Page 50 Friday, October 07 2022 11:57:00 JST Closing the Fuel Fill Cap After refuelling, push the fuel fill cap closed until it locks. Remove the ignition key and close the lock cover. The ignition key cannot be removed if the fuel fill cap is not locked.
  • Page 51 20221007115421_32MLPB000_eng_BOOK Page 51 Friday, October 07 2022 11:57:00 JST Storage Equipment WARNING Helmet Holder The helmet holder is located under the seat. Riding with a helmet attached to the Use the helmet holder only when parked. holder can interfere with the rear wheel Helmet holder or suspension and could cause a crash in which you can be seriously hurt or...
  • Page 52 20221007115421_32MLPB000_eng_BOOK Page 52 Friday, October 07 2022 11:57:00 JST Tool Kit Document Bag The tool kit is stored behind the right side The document bag is stored behind the left cover. side cover. Store the tool kit and secure it with the Store the document bag and secure it with rubber strap as shown.

  • Page 53: Maintenance

    20221007115421_32MLPB000_eng_BOOK Page 53 Friday, October 07 2022 11:57:00 JST Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance ......P. 51 Clutch ..............P. 83 Maintenance Schedule........P. 52 Throttle ..............

  • Page 54: Importance Of Maintenance

    20221007115421_32MLPB000_eng_BOOK Page 54 Friday, October 07 2022 11:57:00 JST Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your vehicle well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task and make sure that protect your investment, obtain maximum you have the tools, parts, and skills required.

  • Page 55: Maintenance Schedule

    Your dealer meets all of these requirements. Keep an accurate record of Honda recommends that your dealer should maintenance to help ensure that your vehicle is road test your vehicle after each periodic properly maintained.
  • Page 56 Inspect (clean, adjust, lubricate, or replace, if necessary) you have the necessary tools and are mechanically skilled. Replace Procedures are provided in an official Honda Shop Manual. Lubricate : Technical. In the interest of safety, have your vehicle serviced Clean by your dealer.
  • Page 57 20221007115421_32MLPB000_eng_BOOK Page 57 Friday, October 07 2022 11:57:00 JST Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 57 × 1,000 mi Drive Chain Every 1,000 km (600 mi): Drive Chain Slider –...
  • Page 58 : Intermediate. We recommend service by your dealer, unless Inspect (clean, adjust, lubricate, or replace, if necessary) you have the necessary tools and are mechanically skilled. Replace Procedures are provided in an official Honda Shop Manual. Lubricate : Technical. In the interest of safety, have your vehicle Clean serviced by your dealer.
  • Page 59 20221007115421_32MLPB000_eng_BOOK Page 59 Friday, October 07 2022 11:57:00 JST Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 57 × 1,000 mi Drive Chain Every 1,000 km (600 mi): Drive Chain Slider –...

  • Page 60: Maintenance Fundamentals

    20221007115421_32MLPB000_eng_BOOK Page 60 Friday, October 07 2022 11:57:00 JST Maintenance Fundamentals Brakes - Check operation; Pre-ride Inspection ● Front and Rear: check brake fluid level and To ensure safety, it is your responsibility to pads wear P. 78, P. 79 perform a pre-ride inspection and make sure Lights and horn - Check that lights, ●...
  • Page 61 20221007115421_32MLPB000_eng_BOOK Page 61 Friday, October 07 2022 11:57:00 JST Maintenance Fundamentals WARNING Replacing Parts Always use Honda Genuine Parts or their Installing non-Honda parts may make equivalents to ensure reliability and safety. your vehicle unsafe and cause a crash in...
  • Page 62 20221007115421_32MLPB000_eng_BOOK Page 62 Friday, October 07 2022 11:57:00 JST Maintenance Fundamentals Electrolyte splashes onto your skin: ● NOTICE Remove affected clothing and wash your Your battery is a maintenance-free type and can skin thoroughly using water. be permanently damaged if the cap strip is Electrolyte splashes into your mouth: removed.
  • Page 63 Cleaning the Battery Terminals NOTICE Remove the battery. P. 69 Installing non-Honda electrical accessories can If the terminals are starting to corrode and overload the electrical system, discharging the are coated with a white substance, wash battery and possibly damaging the system.
  • Page 64 20221007115421_32MLPB000_eng_BOOK Page 64 Friday, October 07 2022 11:57:00 JST Maintenance Fundamentals If you use non-Honda engine oil, check the NOTICE label to make sure that the oil satisfies all of the Replacing a fuse with one that has a higher...
  • Page 65 Wipe up spills immediately and wash thoroughly. or “Resource Conserving” on the circular API Recommended brake fluid: service symbol. Honda DOT 4 Brake Fluid or equivalent Drive Chain The drive chain must be inspected and Not recommended Recommended lubricated regularly. Inspect the chain more...
  • Page 66 20221007115421_32MLPB000_eng_BOOK Page 66 Friday, October 07 2022 11:57:00 JST Maintenance Fundamentals Also inspect the drive sprocket and driven After cleaning, wipe dry and lubricate with the sprocket. If either has worn or damaged teeth, recommended lubricant. have the sprocket replaced by your dealer. Recommended lubricant: Drive chain lubricant designed specifically for O-ring chains...
  • Page 67 PRE-MIX COOLANT is excellent at preventing Recommended Coolant corrosion and overheating. The coolant should be inspected and replaced ED, KO, U type properly by following the maintenance Pro Honda HP Coolant is a pre-mixed solution schedule. P. 52 of antifreeze and distilled water. NOTICE Concentration:...
  • Page 68 20221007115421_32MLPB000_eng_BOOK Page 68 Friday, October 07 2022 11:57:00 JST Maintenance Fundamentals Crankcase Breather Tyres (Inspecting/Replacing) Checking the Air Pressure Service more frequently when riding in rain, at Visually inspect your tyres and use an air full throttle, or after the vehicle is washed or pressure gauge to measure the air pressure at overturned.
  • Page 69 20221007115421_32MLPB000_eng_BOOK Page 69 Friday, October 07 2022 11:57:00 JST Maintenance Fundamentals Inspecting for Abnormal Wear WARNING Inspect the tyres for Riding on tyres that are excessively signs of abnormal wear worn or improperly inflated can cause a on the contact surface. crash in which you can be seriously hurt or killed.
  • Page 70 ● equivalents of the same size, construction, speed rating, and load range. Always use the size and type of tyres Have the wheel balanced with Honda ● recommended in this owner's manual. Genuine balance weights or equivalent after the tyre is installed.

  • Page 71: Tools

    20221007115421_32MLPB000_eng_BOOK Page 71 Friday, October 07 2022 11:57:00 JST Tools The tool kit is stored behind the right side cover. P. 73 You can perform some roadside repairs, minor adjustments and parts replacement with the provided tools. • Standard/Phillips screwdriver •...

  • Page 72: Removing & Installing Body Components

    20221007115421_32MLPB000_eng_BOOK Page 72 Friday, October 07 2022 11:57:00 JST Removing & Installing Body Components Battery Battery Clips cover Removal Negative Make sure the ignition switch is in the terminal (Off) position. Remove the seat. P. 72 Remove the clips. P. 71 Remove the data link connector from the battery cover.
  • Page 73 20221007115421_32MLPB000_eng_BOOK Page 73 Friday, October 07 2022 11:57:00 JST Removing & Installing Body Components Battery Installation Disconnect the positive + terminal from the battery. Install the parts in the reverse order of Remove the battery band. removal. Always connect the positive + Remove the battery, taking care not to terminal first.

  • Page 74: Clip

    20221007115421_32MLPB000_eng_BOOK Page 74 Friday, October 07 2022 11:57:00 JST Removing & Installing Body Components Clip Clip Installation Push the bottom of the centre pin. Removal Press down on the centre pin to release the lock. Pull the clip out of the hole. Insert the clip into the hole.

  • Page 75: Seat

    20221007115421_32MLPB000_eng_BOOK Page 75 Friday, October 07 2022 11:57:00 JST Removing & Installing Body Components Seat Seat Removal Insert the ignition key into the seat lock, Prongs and turn the key clockwise to unlock the Seat seat. Pull the seat back and up. Installation Insert the front tab and rear prongs into Ignition key...

  • Page 76: Side Cover

    20221007115421_32MLPB000_eng_BOOK Page 76 Friday, October 07 2022 11:57:00 JST Removing & Installing Body Components Side Cover Side Cover The right and left side covers can be removed in the same way. Clip Grommets Removal Remove the seat. P. 72 Remove the clip. P.

  • Page 77: Engine Oil

    20221007115421_32MLPB000_eng_BOOK Page 77 Friday, October 07 2022 11:57:00 JST Engine Oil Checking the Engine Oil Oil fill cap If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the (Off) position and wait for 2 to 3 minutes. Oil level inspection Place your vehicle in an upright position window...
  • Page 78 20221007115421_32MLPB000_eng_BOOK Page 78 Friday, October 07 2022 11:57:00 JST Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix If the engine oil is below or near the lower different brands and grades of oil.

  • Page 79: Coolant

    20221007115421_32MLPB000_eng_BOOK Page 79 Friday, October 07 2022 11:57:00 JST Coolant Checking the Coolant Reserve tank Check the coolant level in the reserve tank while the engine is cold. Place your vehicle on a firm, level surface. UPPER level Hold your vehicle in an upright position. Check that the coolant level is between the UPPER level and LOWER level marks on the reserve tank.
  • Page 80 20221007115421_32MLPB000_eng_BOOK Page 80 Friday, October 07 2022 11:57:00 JST Coolant Adding Coolant Adding Coolant Remove the reserve tank cap and add fluid while monitoring the coolant level. If the coolant level is below the LOWER level Do not overfill above the UPPER level mark, add the recommended coolant mark.

  • Page 81: Brakes

    20221007115421_32MLPB000_eng_BOOK Page 81 Friday, October 07 2022 11:57:00 JST Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LWR level mark or LOWER level Place your vehicle in an upright position mark or the brake lever and pedal freeplay on a firm, level surface.
  • Page 82 20221007115421_32MLPB000_eng_BOOK Page 82 Friday, October 07 2022 11:57:00 JST Brakes Inspecting the Brake Pads Inspecting the Brake Pads Inspect the brake pads from below Front the brake caliper. Check the condition of the brake pad wear Inspect the brake pads from the rear Rear indicators.
  • Page 83 20221007115421_32MLPB000_eng_BOOK Page 83 Friday, October 07 2022 11:57:00 JST Brakes Adjusting the Brakelight Switch Adjusting the Brakelight Switch Check the operation of the brakelight switch. Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 84: Side Stand

    20221007115421_32MLPB000_eng_BOOK Page 84 Friday, October 07 2022 11:57:00 JST Side Stand Checking the Side Stand Sit on the vehicle, shift the transmission to Neutral, and raise the side stand. Start the engine, pull the clutch lever in, and shift the transmission into gear. Lower the side stand all the way.

  • Page 85: Drive Chain

    20221007115421_32MLPB000_eng_BOOK Page 85 Friday, October 07 2022 11:57:00 JST Drive Chain Inspecting the Drive Chain Slack Drive chain Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding.

  • Page 86: Clutch

    20221007115421_32MLPB000_eng_BOOK Page 86 Friday, October 07 2022 11:57:00 JST Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary, have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay.
  • Page 87 20221007115421_32MLPB000_eng_BOOK Page 87 Friday, October 07 2022 11:57:00 JST Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Upper lock nut Freeplay – Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first. Loosen the upper lock nut. Turn the upper clutch cable adjuster until Upper clutch cable adjuster the freeplay is 10 - 20 mm (0.4 - 0.8 in).
  • Page 88 20221007115421_32MLPB000_eng_BOOK Page 88 Friday, October 07 2022 11:57:00 JST Clutch Adjusting the Clutch Lever Freeplay Loosen the upper lock nut and turn the Lower adjusting nut upper clutch cable adjuster all the way in to provide maximum freeplay. Tighten the upper lock nut. Loosen the lower lock nut.

  • Page 89: Throttle

    20221007115421_32MLPB000_eng_BOOK Page 89 Friday, October 07 2022 11:57:00 JST Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly or close automatically, or if the cable is damaged, have the vehicle inspected by your dealer.

  • Page 90: Other Adjustments

    20221007115421_32MLPB000_eng_BOOK Page 90 Friday, October 07 2022 11:57:00 JST Other Adjustments Adjusting the Rear Suspension Pin spanner Spring Preload You can adjust the spring preload by the adjuster to suit the load or the road surface. 1 2 3 4 5 Turn the adjuster using the provided pin spanner.

  • Page 91: Troubleshooting

    20221007115421_32MLPB000_eng_BOOK Page 91 Friday, October 07 2022 11:57:00 JST Troubleshooting Engine Will Not Start........P. 89 Blown Fuse ............P. 97 Overheating (High coolant temperature indicator is on) ..........P. 90 Warning Indicators On or Flashing....P. 91 Low Oil Pressure Indicator ........ P. 91 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)....

  • Page 92: Engine Will Not Start

    20221007115421_32MLPB000_eng_BOOK Page 92 Friday, October 07 2022 11:57:00 JST Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ●...

  • Page 93: Overheating (High Coolant Temperature Indicator Is On)

    20221007115421_32MLPB000_eng_BOOK Page 93 Friday, October 07 2022 11:57:00 JST Overheating (High coolant temperature indicator is on) The engine is overheating when the following If the fan is not operating: occurs: Suspect a fault. Do not start the engine. High coolant temperature indicator Transport your vehicle to your dealer.

  • Page 94: Warning Indicators On Or Flashing

    20221007115421_32MLPB000_eng_BOOK Page 94 Friday, October 07 2022 11:57:00 JST Warning Indicators On or Flashing Low Oil Pressure Indicator If the engine oil level goes down rapidly, your vehicle may have a leak or another serious If the low oil pressure indicator comes on, problem.

  • Page 95: Pgm-Fi (Programmed Fuel Injection) Malfunction Indicator Lamp (Mil)

    20221007115421_32MLPB000_eng_BOOK Page 95 Friday, October 07 2022 11:57:00 JST Warning Indicators On or Flashing PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL) PGM-FI (Programmed Fuel What to do when the indicator lamp comes on Injection) Malfunction Avoid high speeds and immediately get your Indicator Lamp (MIL) vehicle inspected at a dealer.

  • Page 96: Abs (Anti-Lock Brake System) Indicator

    20221007115421_32MLPB000_eng_BOOK Page 96 Friday, October 07 2022 11:57:00 JST Warning Indicators On or Flashing ABS (Anti-lock Brake System) Indicator ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will continue to work as a conventional system, Indicator but without the anti-locking function.

  • Page 97: Other Warning Indications

    20221007115421_32MLPB000_eng_BOOK Page 97 Friday, October 07 2022 11:57:00 JST Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustrations. If this occurs, see your dealer as soon as possible.

  • Page 98: Tyre Puncture

    20221007115421_32MLPB000_eng_BOOK Page 98 Friday, October 07 2022 11:57:00 JST Tyre Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. Riding your vehicle with a temporary We recommend you have this type of service tyre repair can be risky. If the temporary performed by your dealer.

  • Page 99: Electrical Trouble

    20221007115421_32MLPB000_eng_BOOK Page 99 Friday, October 07 2022 11:57:00 JST Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle All light bulbs on the vehicle are LEDs. If battery charger. there is an LED which is not turned on, see Remove the battery from the vehicle before your dealer for servicing.
  • Page 100 20221007115421_32MLPB000_eng_BOOK Page 100 Friday, October 07 2022 11:57:00 JST Electrical Trouble Blown Fuse Blown Fuse Fuse box cover Before handling fuses, see “Inspecting and Replacing Fuses.” P. 60 Spare fuses Fuse Box Fuses Remove the battery cover. P. 69 Remove the fuse box cover. Pull the fuses out one by one with the fuse puller and check for a blown fuse.
  • Page 101 20221007115421_32MLPB000_eng_BOOK Page 101 Friday, October 07 2022 11:57:00 JST Electrical Trouble Blown Fuse Main Fuse Pull the main fuse out and check for a blown fuse. Always replace a blown fuse Starter magnetic Wire connector with a spare fuse of the same rating. switch Spare main fuse is provided in the starter magnetic switch.

  • Page 102: Information

    20221007115421_32MLPB000_eng_BOOK Page 102 Friday, October 07 2022 11:57:00 JST Information Service Diagnostic Recorders....... P. 100 Keys..............P. 100 Instruments, Controls, & Other Features... P. 101 Caring for Your Vehicle........P. 103 Storing Your Vehicle........P. 106 Transporting Your Vehicle ......P. 107 You &...

  • Page 103: Service Diagnostic Recorders

    However this data may be accessed by Honda, its authorised dealers and authorised repairers, A metal key holder may cause damage to the employees, representatives and contractors only area surrounding the ignition switch.

  • Page 104: Instruments, Controls, & Other Features

    20221007115421_32MLPB000_eng_BOOK Page 104 Friday, October 07 2022 11:57:00 JST Instruments, Controls, & Other Features Instruments, Controls, & Odometer Other Features The display remains at 999,999 when the odometer exceeds 999,999. Ignition Switch Leaving the ignition switch in the (On) position Tripmeter with the engine stopped will drain the battery.
  • Page 105 20221007115421_32MLPB000_eng_BOOK Page 105 Friday, October 07 2022 11:57:00 JST Instruments, Controls, & Other Features Ignition Cut-off System Assist-slipper Clutch System A banking (lean angle) sensor automatically The assist-slipper clutch system helps to prevent stops the engine and fuel pump if the vehicle the rear tyre from locking up when the falls over.

  • Page 106: Caring For Your Vehicle

    Frequent cleaning and polishing is important to After the vehicle dries, lubricate any moving ensure the life of your Honda. A clean vehicle parts. makes it easier to spot potential problems.
  • Page 107 20221007115421_32MLPB000_eng_BOOK Page 107 Friday, October 07 2022 11:57:00 JST Caring for Your Vehicle Washing Precautions Do not direct water at the air cleaner: ● Water in the air cleaner can prevent the Follow these guidelines when washing: engine from starting. Do not use high-pressure washers: ●...
  • Page 108 20221007115421_32MLPB000_eng_BOOK Page 108 Friday, October 07 2022 11:57:00 JST Caring for Your Vehicle Aluminium Components Exhaust Pipe and Muffler Aluminium will corrode from contact with dirt, If the exhaust pipe and muffler are painted, do mud, or road salt. Clean aluminium parts not use a commercially available abrasive regularly and follow these guidelines to avoid kitchen cleaning compound.

  • Page 109: Storing Your Vehicle

    20221007115421_32MLPB000_eng_BOOK Page 109 Friday, October 07 2022 11:57:00 JST Storing Your Vehicle Storing Your Vehicle Remove the battery ( P. 69) to prevent ● discharge. Fully charge the battery and then If you store your vehicle outdoors, you should place it in a shaded, well-ventilated area. consider using a full-body cover.

  • Page 110: Transporting Your Vehicle

    20221007115421_32MLPB000_eng_BOOK Page 110 Friday, October 07 2022 11:57:00 JST Transporting Your Vehicle Transporting Your Vehicle If your vehicle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie-down straps.

  • Page 111: You & The Environment

    20221007115421_32MLPB000_eng_BOOK Page 111 Friday, October 07 2022 11:57:00 JST You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a vehicle can be enjoyable, containers and take them to a recycling centre. but you must do your part to protect the Call your local or state office of public works or environment.

  • Page 112: Serial Numbers

    20221007115421_32MLPB000_eng_BOOK Page 112 Friday, October 07 2022 11:57:00 JST Serial Numbers Serial Numbers Frame number The frame and engine serial numbers uniquely identify your vehicle and are required in order to register your vehicle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place.

  • Page 113: Fuels Containing Alcohol

    20221007115421_32MLPB000_eng_BOOK Page 113 Friday, October 07 2022 11:57:00 JST Fuels Containing Alcohol Fuels Containing Alcohol Except TH type The following fuel blends can be used in your Some conventional fuels blended with alcohol vehicle: are available in some locales to help reduce Ethanol (ethyl alcohol) up to 10% by volume.

  • Page 114: Catalytic Converter

    A defective catalytic converter contributes to air pollution and can impair your engine's performance. A replacement unit must be an original Honda part or equivalent.

  • Page 115: Specifications

    20221007115421_32MLPB000_eng_BOOK Page 115 Friday, October 07 2022 11:57:00 JST Specifications Main Components ■ Except TH type 471 cm (28.7 cu-in) Displacement Except TH, PH type 2,175 mm (85.6 in) 471.03 cm (28.733 Overall length TH type cu-in) TH, PH type 2,178 mm (85.7 in) 67.0 x 66.8 mm (2.64 ED, U, FO type...
  • Page 116 0.80 - 0.90 mm (0.031 - 0.035 in) (primary / final) FO type 2.029 / 2.666 Idle speed 1,200 ± 100 rpm Honda 4-stroke motorcycle oil, API Service Classification SJ or higher, excluding oils Recommended marked as “Energy Conserving” or engine oil “Resource Conserving,” SAE 10W-30, JASO...
  • Page 117 Rear turn signal After 3.2 L (3.4 US qt, 2.8 Imp qt) License plate light disassembly Recommended Honda DOT 4 Brake Fluid brake fluid Fuses ■ After 1.35 L (1.43 US qt, 1.19 Imp Main fuse 30 A...

  • Page 118: Index

    20221007115421_32MLPB000_eng_BOOK Page 118 Friday, October 07 2022 11:57:00 JST Index Current Fuel Mileage ........28 ABS (Anti-lock Brake System)....... 16 ABS (Anti-lock Brake System) Indicator ............ 37, 93 Digital Clock Adjustment....... 33 Accessories ............19 Display Setting ..........31 Average Fuel Mileage ........27 Drive Chain..........
  • Page 119 20221007115421_32MLPB000_eng_BOOK Page 119 Friday, October 07 2022 11:57:00 JST Fuel Ignition Key............. 100 Gauge ..............25 Ignition Switch ......... 39, 101 Recommended.......... 46, 112 Image Labels ............7 Remaining............25 Indicators............36 Reserve Fuel Consumption......28 Instruments ............24 Tank Capacity ........46, 46, 113 Instruments, Controls, ＆Other Fuses .............
  • Page 120 20221007115421_32MLPB000_eng_BOOK Page 120 Friday, October 07 2022 11:57:00 JST Refuelling............46 Neutral Indicator ..........37 Removal Battery..............69 Clip................. 71 Odometer..........26, 27, 101 Seat................ 72 Side Cover ............73 Engine ............61, 74 Repair Kit ............95 Overheating ............90 Riding Precautions ..........
  • Page 121 20221007115421_32MLPB000_eng_BOOK Page 121 Friday, October 07 2022 11:57:00 JST Storage Equipment ............48 Owner’s Manual ..........49 Tool ............... 49 Storing Your Vehicle ........106 Switches ............. 38 Throttle............... 86 Transporting Your Vehicle......107 Tripmeter ..........26, 27, 101 Troubleshooting ..........88 Turn Signal Indicator ........
  • Page 122 20221007115421_32MLPB000_eng_BOOK Page 122 Friday, October 07 2022 11:57:00 JST Thailand only HELMET CAUTION LABEL...

Table of Contents