Table Of Contents - Saab 9000 Service Manual

Table of Contents

Contents2
Units3
Conversion Factors3
Technical Data4
General Data4
Block And Cylinder Head5
Cylinder Bores5
Tightening Torques6
Tightening Sequence6
Pistons6
Piston Dimensions6
Piston Diameter7
Classification Of Pistons And Cylinder Bores7
Piston Sizes7
Gudgeon Pins8
Connecting Rods8
Crankshaft9
Valve Gear10
Valve Guides10
Valve Springs11
Cam Followers11
Camshafts12
Cam Lift At Zero Valve Clearance12
Valve Timing12
Balance Shafts13
Drive Belt Tension15
Lubricating System16
Engine Performance Graph17
Oil Pressures17
Special Tools19
Technical Description25
Engine25
Table Of Contents25
Engine Mountings27
Cylinder Head29
Cylinder Block30
Crankshaft Assembly31
Timing Cove And End Plate32
Engine Vibration33
Gas Forces And Inertia Forces34
Effect Of Inertia Forces35
Balance-Shaft Drive37
Balance-Shaft Assembly38
Chain Tensioner And Guides39
Camshaft Drive41
Camshaft Assembly41
Oil Sump44
Oil Filter44
Drive For Auxiliaries45
Inlet Manifold46
Induction System47
Air Intake Silencer47
Fuel Pump And Fuel Tank48
Pulsator50
Saab Di System50
Air Mass Meter With Greater Measuring Precision52
Improved Aic52
Electronically Controlled Egr53
Description Of Operation54
On Acceleration54
Fault Indication And Storage Of Fault Data55
Egr System Components56
Modulating Valve With Vacuum Regulator56
Vacuum Regulator57
Vacuum Tank57
Non-Return Valve57
Egr Valve58
Temperature Sensor58
Power Train59
Right Front Bracket And Mounting87
Replacing Balance-Shaft Rear-Bearing Shells106
Pistons, Connecting Rods And Cylinder Bores145
Matching The Pistons To The Bores146
To Fit The Pistons In The Cylinders150
To Dismantle The Valve Gear152
Reassembling The Valve Gear153
Valve-Gear Timing154
Replacing Valve Seals155
Replacing The Valve Seals156
Hydraulic Cam Followers164
Noisy Valve Operation165
Checking The Valve Clearance166
Timing Chain167
Timing Cover167
Checking Crankshaft Tolerances187
Checking Bearing Clearances188
Main Bearings188
Big-End Bearings189
Selecting Bearing Shells For Main And Big-End Bearings190
Standard Size190
Checking Crankpin Out Of Round191
Fitting The Pistons And Connecting Rods191
Checking Main And Big End Bearings193
Replacing The Crankshaft Seal195
Drive Belt For Auxiliaries196
Crankshaft Pulley200
Oil Pump202
Sump203
Oil Filter Adaptor208
Intake Air Silencer209
Fuel Tank210
Fuel Pump210
Lh 2.4.1 Fuel Injection System, Diagnostics216
Self-Diagnosis Blink Codes217
Before Starting Diagnosis Work218
Is The Fault In The Lh System?219
Using Isat For Fault Diagnosis219
Fault Diagnosis219
Connecting Test Probes To The Ecu Connector221
Checking The Wiring222
How Isat Displays The Results222
Isat Error Codes224
Isat Input Command Codes225
Isat Fault-Diagnosis Chart226
Component Replacement232
Throttle-Position Sensor232
Fuel Pressure Regulator233
Inlet Manifold, Throttle Housing And Fuel Injection Rail234
Throttle Housing241
Fuel Injection Rail And Injectors246
Exhaust Emission Control252
Alternator255
Starter Motor258
Ignition System260
Crankshaft Sensor260
Overview Of Lh 2.4.1 Functions262
Di System With Tachometer And Tsi Socket263
Transmission264
Clutch Housing264
Torque Converter Housing264
Automatic Transmission264
Alphabetical Section Guide265