Page 1 INSTALLATION INSTRUCTIONS 115V NCR OPTIC HEATER KIT 6003-K001-V001 497-0522 144 Issue A ©2018 NCR Corporation, All rights reserved. NCR – Confidential Use and Disclose Solely Pursuant to Company Instructions...
Page 3 The product described in this document is a licensed product of NCR Corporation. NCR is a registered trademark of NCR Corporation. NCR RealPOS is a trademark of NCR Corporation in the United States and/or other countries. Other product names mentioned in this publication may be trademarks or registered trademarks of their respective companies and are hereby acknowledged.
Page 5 Preface Audience This book is written for end users (System Administrator and Maintenance Technician), NCR Field Engineering, and VAR/OEM Hardware and System Integrators Notice: This document is NCR proprietary information and is not to be disclosed or reproduced without consent.
Page 6 SAFETY AND COMPLIANCE INFORMATION This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing the Wayne Helix Printer. Before proceeding, check the relevant hazard and safety information. Fire, explosion or electrical shock could occur and cause death or serious injury if these safe service procedures are not followed.
Page 7 Read, understand and follow this manual and any other labels or related materials supplied with the equipment. If you do not understand a procedure, call NCR. It is imperative to your safety and the safety of others to understand the procedures before beginning work.
Page 8 SAFETY SYMBOLS AND TERMINOLOGY Caution: This safety alert symbol is used in this manual and on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazard. Obey safety directives that follow this symbol to avoid possible injury or death. Signal Words Warning: Alerts you to a hazard or unsafe practice which will result in death or serious...
Page 9 If you do not have access to a computer, you may leave a voice message at: 1-800-528- 8658 (USA), or (International) +1-770-623-7400. When leaving a message, please provide a phone number and/or an email address so NCR can contact you if additional details are needed.
Page 10 WARRANTY Warranty terms vary by region and country. All parts of this product that are subject to normal wear and tear are not included in the warranty. In general, damages due to the following are not covered by the warranty. •...
Page 11 • Description of the problem, including any system error codes, error condition, or guidance to the area of failure. The NCR Agent will provide you with a work order number, which serves as your Return Material Authorization (RMA). Please provide the RMA on the outside of the shipping box.
Page 12 viii REVISION RECORD Issue Date Remarks October 2018...
Page 13: Table Of Contents
REQUIRED OR PRE-INSTALLED ADDITIONAL KITS ..............1 HEATER KIT CONTENTS ....................... 2 REQUIRED TOOLS ......................... 3 RECOMMENDED MATERIALS ..................... 4 PREPARATION AND INSTALLATION OF THE 115V NCR OPTIC HEATER KIT INTO OPTIC- EQUIPPED DISPENSERS ........................5 WAYNE VISTA DISPENSER ......................6 GILBARCO ADVANTAGE DISPENSER ..................16 Opening the Gilbarco Advantage Wide Dispenser ............
Page 14 WAYNE OVATION1 OR OVATION2 DISPENSER ..............90 WAYNE ECLIPSE DISPENSER ....................97 WAYNE HELIX HEADLESS DISPENSER .................. 107 WAYNE HELIX STANDARD DISPENSER ................. 128 TABLE OF FIGURES Figure 1 ............................... 5 Figure 2 ............................... 6 Figure 3 ............................... 7 Figure 4 ............................... 7 Figure 5 ...............................
Page 15 Figure 33 ............................22 Figure 34 ............................22 Figure 35 ............................23 Figure 36 ............................23 Figure 37 ............................24 Figure 38 ............................24 Figure 39 ............................25 Figure 40 ............................25 Figure 41 ............................26 Figure 42 ............................26 Figure 43 ............................
Page 16 Figure 72 ............................42 Figure 73 ............................43 Figure 74 ............................43 Figure 75 ............................44 Figure 76 ............................44 Figure 77 ............................45 Figure 78 ............................45 Figure 79 ............................46 Figure 80 ............................46 Figure 81 ............................47 Figure 82 ............................
Page 17 xiii Figure 112 ............................63 Figure 113 ............................64 Figure 114 ............................64 Figure 115 ............................65 Figure 116 ............................65 Figure 117 ............................66 Figure 118 ............................66 Figure 119 ............................67 Figure 120 ............................68 Figure 121 ............................68 Figure 122 ............................
Page 18 Figure 151 ............................84 Figure 152 ............................84 Figure 153 ............................85 Figure 154 ............................85 Figure 155 ............................86 Figure 156 ............................86 Figure 157 ............................87 Figure 158 ............................87 Figure 159 ............................88 Figure 160 ............................88 Figure 161 ............................
Page 19 Figure 190 ............................105 Figure 191 ............................107 Figure 192 ............................107 Figure 193 ............................108 Figure 194 ............................108 Figure 195 ............................109 Figure 196 ............................109 Figure 197 ............................110 Figure 198 ............................110 Figure 199 ............................111 Figure 200 ............................
Page 20 Figure 229 ............................126 Figure 230 ............................126 Figure 231 ............................127 Figure 232 ............................128 Figure 233 ............................129 Figure 234 ............................129 Figure 235 ............................130 Figure 236 ............................130 Figure 237 ............................131 Figure 238 ............................131 Figure 239 ............................
Page 21 xvii Figure 268 ............................146 Figure 269 ............................146 Figure 270 ............................147...
Page 23: Installation Components
Option 11: OPTIC 5 for Gilbarco Advantage – UL Listed by Report Retrofit Kit Part Number One per side of the NCR Solution 6001-0013-8801 dispenser Option 12: OPTIC 12 for Gilbarco Encore 500S UL Listed by Report Retrofit Kit Part Number...
Page 24: Heater Kit Contents
HEATER KIT CONTENTS Note: One heater kit is used per dispenser. Caution: Do not proceed unless two NCR OPTIC5 or OPTIC12 kits are being installed (or already installed) into the applicable dispenser. 115 Volt OPTIC Heater Kit Contents (497-0521546; 6003-K001-V001)
Page 25: Required Tools
REQUIRED TOOLS • Phillips head screw driver and adjustable wrench for heater bracket installation • Torx screwdriver for tightening cage against heater bracket • Tape measure or 12-inch ruler for adjusting and setting heater cage length • Applicable keys to open/unlock each dispenser type...
Page 26: Recommended Materials
RECOMMENDED MATERIALS...
Page 27: Preparation And Installation Of The 115V Ncr Optic Heater Kit Into Optic-Equipped Dispensers
PREPARATION AND INSTALLATION OF THE 115V NCR OPTIC HEATER KIT INTO OPTIC-EQUIPPED DISPENSERS Note: The installer will be instructed to disconnect and reconnect connectors from the Non- CUB or Non Invenco Link power supply. Note: The terms CUB and Invenco Link are used interchangeably throughout this document.
Page 28: Wayne Vista Dispenser
5) Slide the wire guard (497-0522796) around the NCR heater assembly so that the edge of the bracket aligns with the Advantage, Vista, Encore, Eclipse, Tokheim B...
Page 29 Figure 3 Figure 4 6) Insert and tighten four of the thread forming 006-8626667 screws at the locations shown in Figure 5 to secure the wire guard (497-0522796) to the NCR heater assembly.
Page 30 Figure 5 7) Mount NCR heater + wire guard (497-0522796) assembly to OPTIC Heater Shield Bracket Mount (497-0522505) using two pairs of 6-32 screws and nuts (006- 8611215; 006-8611426). As shown in Figure 6 and Figure 7 below Figure 6...
Page 31 See Figure 8 below. Figure 8 9) Secure the NCR heater + wire guard (497-0522796) + OPTIC Heater Shield Bracket Mount (497-0522505) assembly to the non-Invenco Link installed power supply bracket with the heater outlet facing the top of the power supply bracket as shown...
Page 32 Figure 9 Figure 10 10) The heater is to be installed in the following orientation in the dispenser as shown with the heater outlet facing upwards in a vertical orientation as shown in Figure 11 below.
Page 33 11) Secure thermostat (identified in Figure 12) to the bottom corner hole in the OPTIC Heater Shield Bracket Mount (497-0522505) as shown in Figure 13 or on the NCR heater assembly bracket as shown in Figure 14 using one of the supplied cable ties (006-8616073).
Page 34 Figure 13 Figure 14 12) Disconnect the AC power cable that is attached to the power supply connector without the Invenco Link attached. See Figure 15 below.
Page 35 Figure 15 13) Attach Connector 1 (identified in Figure 16) to the NON-Invenco Link OPTIC power supply cable as shown in Figure 17. Figure 16...
Page 36 Figure 17 Note: The power cable leading from the Invenco Link-Equipped OPTIC power supply should not be used to make this connection. 14) Affix Connector 2 (identified in Figure 18) to the existing dispenser A/C power cable as shown in Figure 19. Figure 18...
Page 37 Figure 19 Caution: After all cables are reconnected, double check that no cables are hanging or lying in front of the heater exit. Warning: Heater surfaces are hot! Do not touch! 15) Any remaining cables hanging in front of the heater or lying in front of the heater exit should be re-routed and restrained away from the heater outlet using one of the additional supplied cable ties (006-8616073).
Page 38: Gilbarco Advantage Dispenser
GILBARCO ADVANTAGE DISPENSER Opening the Gilbarco Advantage Wide Dispenser 1) Identify the security bolt locations (either 2 or 4 bolts depending on the pump configuration). See Figure 21 below. Figure 21 Note: The security bolts have a captive shield attached. Do not remove or discard from the dispenser.
Page 39: Opening The Gilbarco Advantage Narrow Dispenser
Figure 23 5) Open the large dispenser door Opening the Gilbarco Advantage Narrow Dispenser 1) Identify the security bolt locations (either 2 or 4 bolts depending on the pump configuration). See Figure 24 Figure 24 Note: The security bolts have a captive shield attached. Do not remove or discard from the dispenser.
Page 40 3) Unlock the dispenser electronic options door to access the inner latches using GVR security key. See Figure 25 Figure 25 4) Disengage the vertical slide latch located inside the dispenser. See Figure 26 Figure 26 5) Disengage 3 inner latches holding the main dispenser door. See Figure 27.
Page 41: Optic Heater Install
1) Acquire the heater (NCR heater assembly) and OPTIC heater wire guard (497- 0522796). 2) Slide the wire guard (497-0522796) around the NCR heater assembly so that the edge of the bracket aligns with the Advantage, Vista, Encore, Eclipse, Tokheim B alignment mark as shown in Figure 28 and Figure 29.
Page 42 Figure 30 to secure the wire guard (497-0522796) to the NCR heater assembly. Figure 30 4) The heater (NCR heater assembly) with wire guard attached is to be oriented as shown in Figure 31 when mounting it inside the dispenser.
Page 43 Figure 32, Figure 33, Figure 34, and Figure 35 using one provided thread-forming screw 006-8626667. Note: Ensure that the NCR heater Assembly+Wire Guard Assembly should not interfere with the hole that is used for wire routing between the top and bottom enclosure cavities.
Page 44 Figure 33 Figure 34...
Page 45 Figure 35 Note: The heater must face the side wall of the dispenser. 6) Secure the thermostat (identified in Figure 36) to any available opening along the bottom rail of the dispenser [2] using a supplied cable tie (006-8616073) as shown in Figure 37.
Page 46 Figure 37 7) Disconnect the AC power cable that is attached to the power supply connector without the Invenco Link attached. See Figure 38 below. Figure 38...
Page 47 8) Route the Connector 1 side of the OPTIC Heater cable (identified in Figure 39) through the circular opening into the top cavity where the non-Invenco Link OPTIC power supply is located. 9) Attach Connector 1 (identified in Figure 39) to the non-Invenco Link OPTIC power supply cable as shown in Figure 40.
Page 48 Figure 41 Figure 42 Caution: After all cables are reconnected, double check that no cables are hanging or lying in front of the heater exit. 11) Any remaining cables hanging in front of the heater or lying in front of the heater exit should be re-routed and restrained using one of the additional supplied cable ties (006-8616073).
Page 49: Closing The Gilbarco Advantage Wide Dispenser
Closing the Gilbarco Advantage Wide Dispenser 1) Close the large dispenser door. 2) Engage 4 inner latches holding the main dispenser door. See Figure 43. Figure 43 3) Lock the two dispenser electronic options doors using GVR security key. See Figure Figure 44 4) Engage the security bolts from the dispenser using a 3/8in nut driver.
Page 50: Closing The Gilbarco Advantage Narrow Dispenser
Figure 45 Closing the Gilbarco Advantage Narrow Dispenser 1) Close the large dispenser door. 2) Engage 3 inner latches holding the main dispenser door. See Figure 46 below. Figure 46 3) Engage the vertical slide latch located inside the dispenser. See Figure 47 below.
Page 51 Figure 47 4) Lock the dispenser electronic options door using GVR security key. See Figure 48 below. Figure 48 5) Engage the security bolts from the dispenser using a 3/8in nut driver. See Figure 49 below.
Page 52 Figure 49...
Page 53: Tokheim Premier B Dispenser
TOKHEIM PREMIER B DISPENSER Tokheim Premier B Narrow 1) Identify the A Side of the dispenser. To determine Side A on the Premier Dispenser: a) Look at the base of the dispenser. b) Locate the Model/Serial number plate on one of the dispenser sides (the U.L. and F.C.C.
Page 54 Figure 52 4) Repeat steps 2) and 3) to open side B of the dispenser. 5) The following steps are to be performed ONLY on the B Side of the dispenser. a) “Unlock” the Money/Volume Display Dial by pulling the lock latch to the left (towards the left-side of the dispenser) completely.
Page 55 Figure 54 b) Lower the Money/Volume Dial forward, lift it off the track, and set it aside. Do not discard the Money/Volume Dial. It will be reused during the installation process. See Figure 55 for the Money/Volume dial being lowered and Figure 56 for the Money/Volume Dial set aside.
Page 56 Figure 56 c) Loosen the two lock screws (some setups of dispensers use half-turn screws, others use full thread screws) that secure the Money/Volume Assembly to the dispenser face. See Figure 57. Figure 57 d) Lower the Money/Volume Assembly by laying it forward completely. See Figure...
Page 57 Figure 58 Note: Both power supply assemblies will be removed during this installation. Note: Unplugging the cables will allow the power supplies to be removed from the dispenser. Note: The power supply with the Invenco Link installed is the power supply that is to be associated with Side A of the Dispenser.
Page 58 Figure 59 8) Unplug and label/mark the Red Cat5e Data Cable from the Invenco Link port labeled “RS232-1” annotated in Figure 60 below. Figure 60 9) Similarly to steps 7)-8) Unplug and mark the remaining Yellow Cat5e, Red Cat5e, and Tokheim communications wire assembly cables from the Invenco Link ports labeled “LAN2”, “RS232-2”, and LINE respectively.
Page 59 Figure 61 10) Remove the Large 3-Position Harness (female socket) of the A/C Wiring Assembly from the Large 3-Position Harness (male socket) pigtail that is present on the Power Supply Assembly with the Invenco Link installed. See Figure 62. Figure 62 11) On side A Remove the cable tie attached to the Cable Restraint Anchor Point located to the left of the tamper prevention shield.
Page 60 Figure 63 12) Use a 3mm hex driver or Allen key to remove and retain the tamper prevention plate and two screws (1 per side) on the back of the Tokheim Premier B Door EMV Sub-Assembly. See Figure 64. Figure 64 13) Disconnect the DC wiring assembly from port labeled “VDC”...
Page 61 Figure 65 14) Disconnect the female spade terminal to the male spade stud on the OPTIC unit’s paper spool. See Figure 66 Figure 66 15) Remove the power supply bracket with Invenco Link power supply attached by first loosening the two feet mounting screws. Discard mounting screws. See Figure 67 below.
Page 62 Figure 67 16) Loosen the Non Invenco Link power supply bracket with power supply attached by first removing the two feet mounting screws. Retain mounting screws for reinstallation. See Figure 68. Figure 68 17) Remove the Large 3-Position Harness (female socket) of the A/C Wiring Assembly from the Large 3-Position Harness (male socket) pigtail that is present on the Non Invenco Link Power Supply Assembly.
Page 63 21) Acquire the heater (NCR heater assembly) and OPTIC heater wire guard (497- 0522796). 22) Slide the wire guard (497-0522796) around the NCR heater assembly so that the edge of the bracket aligns with the Advantage, Vista, Encore, Eclipse, Tokheim B alignment mark as shown in Figure 70 and Figure 71.
Page 64 Figure 71 23) Insert and tighten four of the thread forming 006-8626667 screws at the locations shown in Figure 72 to secure the wire guard (497-0522796) to the NCR heater assembly. Figure 72 24) Place both power supply assembles back-to-back.
Page 65 Figure 73 26) Secure both power supply assembles together “back to back” by installing two pairs of the provided 6-32 screws and nuts (006-8611215 and 006-8611426) at [1] See Figure 74 below. Figure 74...
Page 66 16) in the dispenser or a pair of provided 6- 32 screws and nuts (006-8611215 and 006-8611426). See Figure 75 below Figure 75 29) Insert the NCR heater + wire guard (497-0522796) assembly [4] at the location shown with the heater aimed downward. See Figure 76 below. Figure 76...
Page 67 30) Attach OPTIC heater offset link plate (497-0522788) as shown using one pair of provided 6-32 screw and nut (006-8611215 and 006-8611426) and one provided 8- 32 nut (006-8611730). This will ensure the front-to-back location of the heater wire guard (497-0522796) and ensure the wire guard does not slide forward See Figure 77 below.
Page 68 Figure 79 32) Attach Connector 1 (identified in Figure 80) to the NON-Invenco Link OPTIC power supply cable (previously marked as SIDE B in step 18)) as shown in Figure 81. Figure 80...
Page 69 Figure 81 Note: The power cable leading from the Invenco Link-Equipped OPTIC power supply should not be used to make this connection. 33) Affix Connector 2 (identified in Figure 82) to the existing dispenser A/C power cable (previously marked as SIDE B in step 18)) as shown in Figure 83. Figure 82...
Page 70 Figure 83 34) Reconnect the cables that were previously disconnected in steps 7) – 10). 35) On side A Acquire the tamper prevention plate and screws that were retained in step 12). 36) Locate the DC wiring assembly cable attached to the power supply with the Invenco Link attached to it.
Page 71 Figure 85 40) Using a zip-tie, gather all cable assemblies attached to the OPT unit, including the Earth Ground, and secure them to the Cable Restraint Anchor Point located to the left of the tamper prevention shield. See Figure 86 and Figure 87. Figure 86...
Page 72 Figure 87 41) Feed excess cabling into the electronics cavity so that the majority of the cables' slack will be placed inside of the Dispenser Head. Re-use any existing cable restraints that may be present. It may be necessary to use zip-ties or additional cable restraints to secure the loose wiring.
Page 73 Figure 88 b) Re-insert the bottom lip of the Money/Volume Dial into the Electronics Enclosure Support. See Figure 89 Figure 89 c) Push the top of the dial forward until it stops. d) Reach inside the OPT sub-door opening and push the Lock Latch (the one that was pulled to unlock the dial in the Disassembly Procedure) towards the right completely until the Money/Volume Dial is secured.
Page 74 Figure 90 45) Swing the OPTIC door closed. See Figure 91. Figure 91 46) Use the appropriate key to lock the OPTIC door after ensuring that all cables are secured behind the OPTIC unit. See Figure 92.
Page 75 Figure 92 47) Repeat steps 45) and 46) for the B side of the dispenser.
Page 76: Tokheim Premier B Wide
Tokheim Premier B Wide 1. Identify the A Side of the dispenser. To determine Side A on the Premier Dispenser: a. Look at the base of the dispenser. b. Locate the Model/Serial number plate on one of the dispenser sides (the U.L.
Page 77 4. Acquire the heater (NCR heater assembly) and OPTIC heater wire guard (497- 0522796). 5. Slide the wire guard (497-0522796) around the NCR heater assembly so that the edge of the bracket aligns with the Advantage, Vista, Encore, Eclipse, Tokheim B alignment mark as shown in Figure 95 and Figure 96.
Page 78 Figure 97 7. Mount the NCR heater and wire guard (497-0522796) assembly onto the power supply assembly bracket by using the OPTIC heater offset link plate (497- 0522788) to join both parts with the provided thread forming screw (006- 8626667) and 8-32 nut (006-8611730). See Figure 98.
Page 79 Figure 99 Figure 100 9. Remove the Large 3-Position Harness (female socket) of the A/C Wiring Assembly from the Large 3-Position Harness (male socket) pigtail that is present on the Non Invenco Link Power Supply Assembly. See Figure 101...
Page 80 Figure 101 10. Attach Connector 1 (identified in Figure 102) to the NON-Invenco Link OPTIC power supply cable as shown in Figure 103. Figure 102...
Page 81 Figure 103 Note: The power cable leading from the Invenco Link-Equipped OPTIC power supply should not be used to make this connection. 11. Affix Connector 2 (identified in Figure 104) to the existing dispenser A/C power cable as shown in Figure 105. Figure 104...
Page 82 Figure 105 Caution: After all cables are reconnected, double check that no cables are hanging or lying in front of the heater exit. Any remaining cables hanging in front of the heater or lying in front of the heater exit should be re-routed and restrained using one of the additional supplied cable ties (006-8616073).
Page 83: Tokheim Premier C Dispenser
TOKHEIM PREMIER C DISPENSER Tokheim Premier C WIDE Installation 1) Identify the A Side of the dispenser. To determine Side A on the Premier Dispenser: a) Look at the base of the dispenser. b) Locate the Model/Serial number plate on one of the dispenser sides (the U.L. and F.C.C.
Page 84 4) Acquire the heater (NCR heater assembly) and OPTIC heater wire guard (497- 0522796). 5) Slide the wire guard (497-0522796) around the NCR heater assembly so that the edge of the bracket aligns with the Helix, Tokheim C alignment mark as shown in...
Page 85 Note: The NCR heater and wire guard (497-0522796) assembly should be mounted on the power supply assembly bracket inside the dispenser in the following configuration. See Figure 111. Figure 111 8) Tighten screws and nuts such that the weight of the heater allows the entire...
Page 86 Figure 112 9) Secure thermostat (identified in Figure 113) to any available hole or slot along the bottom of the NCR heater assembly using a provided cable tie (006-8616073). Figure 113 10) Disconnect the AC power cable that is attached to the power supply connector...
Page 87 Figure 114 11) Attach Connector 1 (identified in Figure 115) to the NON-Invenco Link OPTIC power supply cable as shown in Figure 116. Figure 115...
Page 88 Figure 116 Note: The power cable leading from the Invenco Link-Equipped OPTIC power supply should not be used to make this connection. 12) Affix Connector 2 (identified in Figure 117) to the existing dispenser A/C power cable as shown in Figure 118. Figure 117...
Page 89: Tokheim Premier C Narrow Installation
Figure 118 Caution: After all cables are reconnected, double check that no cables are hanging or lying in front of the heater exit. 13) Any remaining cables hanging in front of the heater or lying in front of the heater exit should be re-routed and restrained using one of the additional supplied cable ties (006-8616073).
Page 90 4) Acquire the heater (NCR heater assembly) and OPTIC heater wire guard (497- 0522796). 5) Slide the wire guard (497-0522796) around the NCR heater assembly so that the edge of the bracket aligns with the Helix, Tokheim C alignment mark as shown in...
Page 91 6) Insert and tighten two of the thread forming 006-8626667 screws at the locations shown in Figure 121 to secure the wire guard (497-0522796) to the NCR heater assembly. Figure 121 7) The wire guard can be assembled either to the right or left side of the power supply assembly as shown below.
Page 92 Figure 123 Figure 124 9) Mount the NCR heater and wire guard (497-0522796) assembly onto the power supply assembly by using the OPTIC heater offset link plate (497-0522788) to join both parts with the provided thread forming screw (006-8626667) and 8-32 nut (006-8611730).
Page 93 Figure 125 10) Secure thermostat (identified in Figure 126) to any available hole or slot along the bottom of the NCR heater assembly using a provided cable tie (006-8616073). Figure 126 11) Disconnect the AC power cable that is attached to the power supply connector...
Page 94 Figure 127 12) Attach Connector 1 (identified in Figure 128) to the NON-Invenco Link OPTIC power supply cable as shown in Figure 129. Figure 128...
Page 95 Figure 129 Note: The power cable leading from the Invenco Link-Equipped OPTIC power supply should not be used to make this connection. 13) Affix Connector 2 (identified in Figure 130) to the existing dispenser A/C power cable as shown in Figure 131. Figure 130...
Page 96 Figure 131 Caution: After all cables are reconnected, double check that no cables are hanging or lying in front of the heater exit. 14) Any remaining cables hanging in front of the heater or lying in front of the heater exit should be re-routed and restrained using one of the additional supplied cable ties (006-8616073).
Page 97: Gilbarco Encore 300/500/500S Dispenser
GILBARCO ENCORE 300/500/500S DISPENSER Opening the Gilbarco Encore 300/500 (with OPTIC 5 Installed) 1) Unlock and open the outer dispenser door using the appropriate key to access the internal components. See Figure 132 and Figure 133. Figure 132 Figure 133 2) Disengage the side paddles inside the electronics cavity and open the main dispense door.
Page 98: 12 Installed
Figure 134 Opening the Gilbarco Encore 500s (with OPTIC 5 and 12) or 300/500 with OPTIC 12 Installed 1) Remove the lower door using the GCBO Lower Door Key. See Figure 135 and Set Figure 136 aside. Figure 135...
Page 99 Figure 136 2) Using a ‘751’ key, unlock the main door on the dispenser. 3) Undo door latch located underneath the lower left-hand side of the dispenser door. See Figure 137 and Figure 138 . Figure 137...
Page 100: Heater Install
1) Acquire the heater (NCR heater assembly) and OPTIC heater wire guard (497- 0522796). 2) Slide the wire guard (497-0522796) around the NCR heater assembly so that the edge of the bracket aligns with the Advantage, Vista, Encore, Eclipse, Tokheim B...
Page 101 Figure 140 Figure 141 3) Insert and tighten four of the thread forming 006-8626667 screws at the locations shown in Figure 142 to secure the wire guard (497-0522796) to the NCR heater assembly.
Page 102 Figure 142 4) Identify the vacant end along the top rail (top left or top right; whichever side the OPTIC power supplies do not reside). Caution: Do not proceed with the installation of the kit if another component is installed opposite of the OPTIC power supply where the heater is supposed to be installed.
Page 103 Figure 144 Figure 145 7) Use a cable tie (006-8616073) to secure the thermostat (identified in Figure 146) at the bottom of the dispenser to an available opening/hole near area [2] See Figure 147.
Page 104 Figure 146 Figure 147 8) Disconnect the AC power cable that is attached to the power supply connector without the Invenco Link attached. See Figure 148 below.
Page 105 Figure 148 9) Attach Connector 1 (identified in Figure 149) to the NON-Invenco Link OPTIC power supply cable as shown in Figure 150. Figure 149...
Page 106 Figure 150 Note: The power cable leading from the Invenco Link-Equipped OPTIC power supply should not be used to make this connection. 10) Affix Connector 2 (identified in Figure 151) to the existing dispenser A/C power cable as shown in Figure 152. Figure 151...
Page 107: Closing The Gilbarco Encore 300/500 (With Optic 5 Installed)
Figure 152 Caution: After all cables are reconnected, double check that no cables are hanging or lying in front of the heater exit. Any remaining cables hanging in front of the heater or lying in front of the heater exit should be re-routed and restrained using one of the additional supplied cable ties (006-8616073).
Page 108 Figure 154 4) Close and lock the outer dispenser housing using the appropriate key. See Figure 155 and Figure 156. Figure 155...
Page 109: Closing The Gilbarco Encore 500S (With Optic 5 And 12) Or 300/500 With Optic
Figure 156 Closing the Gilbarco Encore 500s (with OPTIC 5 and 12) or 300/500 with OPTIC 12 Installed 1) Route cables and wires away from sharp edges or pinching in the modular door gasket. 2) Disengage the prop rod and close the door. 3) Push the door slightly up and in to engage the bottom latch.
Page 110 Figure 158 5) Replace Lower door using GCBO Lower Door Key. See Figure 159 and Figure 160. Figure 159...
Page 111 Figure 160...
Page 112 See Figure 161. Figure 161 2) Acquire the heater (NCR heater assembly) 3) Remove and discard four M4 mounting screws, M4 nuts, secondary grill (on the fan side of the heater), and OPTIC heater bracket from the heater body. See Figure 162 and Figure 163.
Page 113 Figure 163 4) Locate the existing heater mount opening in the top of the Ovation cavity. Note: The OPTIC heater will be installed approximately as shown in Figure 164. Figure 164 Note: If a preexisting heater is present, do not proceed with the installation of the kit and contact customer service.
Page 114 Figure 165 7) Using cable tie (006-8616073), secure the thermostat (identified in Figure 166) to any available mounting hole at the bottom of the dispenser [3] on the side that is opposite the heater (out of the direct air flow from the heater). See Figure 167 below.
Page 115 Figure 167 8) Disconnect the AC power cable that is attached to the power supply connector without the Invenco Link attached. See Figure 168 below. Figure 168 9) Attach Connector 1 (identified in Figure 169) to the NON-Invenco Link OPTIC power supply cable as shown in Figure 170.
Page 116 Figure 169 Figure 170 Note: The power cable leading from the Invenco Link-Equipped OPTIC power supply should not be used to make this connection. 10) Affix Connector 2 (identified in Figure 171) to the existing dispenser A/C power cable as shown in Figure 172.
Page 117 Figure 171 Figure 172 Caution: After all cables are reconnected, double check that no cables are hanging or lying in front of the heater exit. Warning: Heater surfaces are hot! Do not touch! 11) Any remaining cables hanging in front of the heater or lying in front of the heater exit should be re-routed and restrained using one of the additional supplied cable ties (006-8616073).
Page 118 Figure 173...
Page 119 WAYNE ECLIPSE DISPENSER 1) Identify Side A and Side B: a) Open both sides of the dispenser and Identify the Weights and Measures Switch. This is identified by the metal bracket closed by a sealed wire. The side with this switch is Side A. See Figure 174 Figure 174 2) Open the dispenser.
Page 120 3) Acquire the heater (NCR heater assembly) and OPTIC heater wire guard (497- 0522796). 4) Slide the wire guard (497-0522796) around the NCR heater assembly so that the edge of the bracket aligns with the Advantage, Vista, Encore, Eclipse, Tokheim B...
Page 121 Figure 177 Figure 178 5) Insert and tighten two of the thread forming 006-8626667 screws at the locations shown in Figure 179 to secure the wire guard (497-0522796) to the NCR heater assembly.
Page 122 Figure 179 Note: All cables and cable bundles must be re-routed away from the front of the heater exit. Note: In the example below, a cable bundle initially wraps around the side of the power supply bracket plate (497-0517788), which could potentially lie in front of the heater. This cable bundle must be re-routed to go underneath the power supply bracket plate.
Page 123 Figure 180 7) Mount the heater assembly at location [1] below using one of the provided 6-32 screws (006-8611215) and 6-32 nuts (006-8611426). See Figure 181 and Figure 182 below. Figure 181...
Page 124 Figure 182 8) Tuck all excess thermostat cabling into the bottom cavity below the heater. 9) Secure the thermostat (identified in Figure 183) with a cable tie (006-8616073).to an available opening like shown [2]. See Figure 184 below. Figure 183...
Page 125 Figure 184 10) Disconnect the AC power cable that is attached to the power supply connector without the Invenco Link attached. See Figure 185 below. Figure 185 11) Attach Connector 1 (identified in Figure 186) to the NON-Invenco Link OPTIC power supply cable as shown in Figure 187.
Page 126 Figure 186 Figure 187 Note: The power cable leading from the Invenco Link-Equipped OPTIC power supply should not be used to make this connection. Affix Connector 2 (identified in Figure 188) to the existing dispenser A/C power cable as shown in Figure 189.
Page 127 Figure 188 Figure 189 Caution: After all cables are reconnected, double check that no cables are hanging or lying in front of the heater exit. 12) Any remaining cables hanging in front of the heater or lying in front of the heater exit should be re-routed and restrained using one of the additional supplied cable ties (006-8616073).
Page 128 15) . Use a 751 key to close the bottom printer door.
Page 129 WAYNE HELIX HEADLESS DISPENSER 1) Unlock the Helix. The lock is located on the bottom of the frame collar. See Figure 190 below. Figure 190 2) Place the prop rod in the upper right corner of the frame collar. See Figure 191 below.
Page 130 Figure 192 4) Temporarily remove all connections to the customer display and note the connection locations. Note: To remove the grounding wire a screw must also be removed. Retain the screw. Figure 193 5) Temporarily detach the OPTIC door tethers by removing the M4 screw and washer (One pair per side) from the dispenser tether brackets.
Page 131 8) Acquire the heater (NCR heater assembly) and OPTIC heater wire guard (497- 0522796). 9) Slide the wire guard (497-0522796) around the NCR heater assembly so that the edge of the bracket aligns with the Helix, Tokheim C alignment mark as shown in Figure 195.
Page 132 “Side B”. See Figure 197 below. Figure 197 12) Attach OPTIC Heater Offset Link Plate (497-0522788) to NCR heater assembly bracket using two provided 8-32 (006-8626667) screws at locations as shown. See Figure 198 and Figure 199 below.
Page 133 Figure 198 Figure 199 13) Fasten thermostat (identified in Figure 200) to the location on the heater bracket as depicted in Figure 201 using one the provided cable ties (006-8616073).
Page 134 Figure 200 Figure 201 14) Position heater along bottom dispenser wall like shown. See Figure 202 below. Figure 202...
Page 135 15) Ensure that the notch [3] in the NCR heater assembly bracket fits around square hinge plate [4] for additional heater stability. See Figure 203 Figure 203 16) Secure OPTIC Heater Offset Link Plate (497-0522788) to existing screw boss in dispenser wall by inserting #6-19 screw (006-8627165) (like shown by [5] in Figure 206).
Page 136 Figure 205 Figure 206 17) Once thermostat is secure and the heater is installed, the printer cables must be routed away from the wire guard, as shown in the following steps. 18) On the A-Side printer (the printer on the same side as heater and directly in front of the wire guard (497-0522796), loosen the M4 screw holding the ground ring terminal and printer chassis lid to the printer chassis.
Page 137 Figure 207 19) Install the M4X12 screw (006-8627144) at the same location that the ground ring terminal and M4 screw were just removed from see Figure 208. Figure 208 20) Push ground/bond wire that was just detached in step 18), to the B side of the dispenser.
Page 138 Figure 209 21) Route ground/bond wire [8] up and over the inner top of the dispenser. See Figure 210. Figure 210 22) Remove and discard the M4 screw that secures the other side of the printer lid to the printer chassis. See Figure 211.
Page 139 Figure 211 23) Using one of the provided cable clamps (006-8611458) and screw retained in step 18), attach cable clamp and ground ring terminal to printer chassis through the mounting hole on the other side of the printer lid. Hardware should be stacked as depicted in Figure 212.
Page 140 Figure 213 24) Secure both printer cables together at the approximate height [1] of the dotted line) with one of the supplied cable ties (006-8616073). See Figure 214 below. Figure 214 25) Secure the bundled printer cables to the pre-mounted cable clamp at the same location determined in step 24) using supplied cable tie(s) (006-8616073) as applicable.
Page 141 Figure 215 26) Identify all remaining printer cable slack and secure with provided cable tie (006- 8616073). See Figure 216 below. Figure 216 27) Then tuck excess cable loop up under the APC module (identified in the figure below) and above the printer. See Figure 217 below.
Page 142 Figure 217 28) Repeat steps 18) – 19) and 22) - 27) (routing & placement of printer cables and printer ground wire) for the printer located on the B-Side of the dispenser using three more provided cable ties (006-8616073) and one more provided cable clamp (006-8611458).
Page 143 Figure 218 30) Attach Connector 1 (identified in Figure 219) to the NON-Invenco Link OPTIC power supply cable as shown in Figure 220. Figure 219...
Page 144 Figure 220 Note: The power cable leading from the Invenco Link-Equipped OPTIC power supply should not be used to make this connection. 31) Affix Connector 2 (identified in Figure 221) to the existing dispenser A/C power cable as shown in Figure 222. Figure 221...
Page 145 Figure 222 32) Tilt the door panel towards the dispenser. 33) Reattach the top M4 screws and washers securing both door tethers to the dispenser. See Figure 223. Figure 223 34) Reattach all connections to the customer display. See Figure 224 Note: To attach the grounding wire, reattach the screw that was previously removed and retained.
Page 146 Figure 224 35) After all cables are reconnected, double check that no cables are hanging or lying in front of the heater exit. Any remaining cables hanging in front of the heater or lying in front of the heater exit should be re-routed and restrained using one of the additional supplied cable ties (006-8616073).
Page 147 Figure 226 39) Fully slide printer outward [6] to confirm that there is a minimal amount of slack [7] in the printer cables to allow the cables to remain connected when the printer slides in and out. See Figure 227 below. Figure 227 40) Close the printer door.
Page 148 Figure 228 41) Slightly push up on the dispenser frame that is held up by the prop rod. 42) Remove and stow the prop rod in the upper right corner of the frame collar. See Figure 229. Figure 229 43) Swing the door frame closed and lock the dispenser. See Figure 230.
Page 149 Figure 230 44) Repeat steps 32) – 43) for the opposite side of the dispenser.
Page 150 WAYNE HELIX STANDARD DISPENSER 1) Unlock the Helix. The lock is located on the bottom of the frame collar. See Figure 231 below. Figure 231 2) Place the prop rod in the upper right corner of the frame collar. See Figure 232 below.
Page 151 5) Acquire the heater (NCR heater assembly) and OPTIC heater wire guard (497- 0522796). 6) Slide the wire guard (497-0522796) around the NCR heater assembly so that the edge of the bracket aligns with the Helix, Tokheim C alignment mark as shown in...
Page 152 Figure 234 7) Insert and tighten two of the thread forming 006-8626667 screws at the locations shown in Figure 235 to secure the wire guard (497-0522796) to the NCR heater assembly Figure 235 8) Mount the heater on “Side A” of the dispenser so that it is not directly under the OPTIC power supplies and their associated cabling, which are in the larger top cavity of “Side B”.
Page 153 Figure 236 9) Attach OPTIC Heater Offset Link Plate (497-0522788) to NCR heater assembly bracket using two provided 8-32 screws (006-8626667) at locations as shown. See Figure 237 and Figure 238 below. Figure 237...
Page 154 Figure 238 10) Fasten thermostat (identified in Figure 239) to the location on the heater bracket as depicted in Figure 240 using one the provided cable ties (006-8616073). Figure 239...
Page 155 Figure 240 11) Position heater along bottom dispenser wall like shown. See Figure 241 below. Figure 241 12) Secure OPTIC Heater Offset Link Plate (497-0522788) to existing centerline screw boss in dispenser wall by inserting #6-19 screw (006-8627165) like shown by [3]. See Figure 242, Figure 243, and Figure 244 below.
Page 156 Figure 242 Figure 243...
Page 157 Figure 244 13) Once the heater is installed, the printer cables must be routed away from the heater grille, as shown in the following steps. 14) On the A-Side printer (the printer on the same side as heater and directly in front of the wire guard (497-0522796), loosen the M4 screw holding the ground ring terminal and printer chassis lid to the printer chassis.
Page 158 Figure 246 16) Push ground/bond wire that was just detached in step 14), to the B side of the dispenser. See Figure 247. Figure 247 17) Route ground/bond wire up and over the inner top of the dispenser. See Figure...
Page 159 Figure 248 18) Remove and discard the M4 screw that secures the other side of the printer lid to the printer chassis. This screw is located opposite side of the screw that was replaced in 15) See Figure 249 . Figure 249 19) Using one of the provided cable clamps (006-8611458) and screw retained in step 14), attach cable clamp and ground ring terminal to printer chassis through the...
Page 160 Figure 250 Figure 251 20) Secure both printer cables together at the approximate height of the dotted line with one of the supplied cable ties (006-8616073). See Figure 252...
Page 161 Figure 252 21) Secure the bundled printer cables to the pre-mounted cable clamp at the same location determined in step 20) using supplied cable tie(s) (006-8616073) as applicable. Figure 253. Figure 253 22) Identify all remaining printer cable slack and secure with provided cable tie (006- 8616073).
Page 162 Figure 254 23) Stow excess cable loops behind the APC module and above the printer. See Figure 255 below. Figure 255 24) Repeat steps 14) – 15) and 18) – 23) (mounting, and routing & placement of printer cables and printer ground wire) for the printer located on the B-Side of the dispenser using the remaining provided cable ties (006-8616073) and one more provided cable clamp (006-8611458).
Page 163 side, the printer ground wire can be bundled with the loop of printer cables that already are being tucked away up under the APC module. 25) Disconnect the AC power cable that is attached to the power supply connector without the Invenco Link attached. See Figure 256 below. Figure 256 26) Attach Connector 1 (identified in Figure 257) to the NON-Invenco Link OPTIC power supply cable as shown in Figure 258.
Page 164 Figure 258 Note: The power cable leading from the Invenco Link-Equipped OPTIC power supply should not be used to make this connection. 27) Affix Connector 2 (identified in Figure 259) to the existing dispenser A/C power cable as shown in Figure 260. Figure 259...
Page 165 Figure 260 28) Slide the door panel towards the dispenser. 29) After all cables are reconnected, double check that no cables are hanging or lying in front of the heater exit. Any remaining cables hanging in front of the heater or lying in front of the heater exit should be re-routed and restrained using one of the additional supplied cable ties (006-8616073).
Page 166 Figure 262 33) Affix both printer cables to the last moving hole on the slide rails as shown using a supplied cable tie (006-8616073). See Figure 263 and Figure 264 below. Figure 263 Figure 264...
Page 167 34) Confirm that there is a minimal amount of slack in the printer cables to allow the cables to remain connected when the printer slides in and out. See Figure 265 below. Figure 265 35) Close the printer door. See Figure 266 Figure 266 36) Secure the door panel to the dispenser with the two mounting screws.
Page 168 Figure 267 37) Slightly push up on the dispenser frame that is held up by the prop rod. 38) Remove and stow the prop rod in the upper right corner of the frame collar. See Figure 268. Figure 268 39) Swing the door frame closed and lock the dispenser. See Figure 269...
Page 169 Figure 269 40) Repeat steps 28) – 39) for the opposite side of the dispenser.
Page 171 MERLIN REVISION A...

NCR 6003-K001-V001 Installation Instructions Manual

Quick Links

Related Manuals for NCR 6003-K001-V001

Summary of Contents for NCR 6003-K001-V001

Table of Contents