ABB ACS880-04F-504A-3 Hardware Manual
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ABB ACS880-04F-504A-3 Hardware Manual

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ABB INDUSTRIAL DRIVES
ACS880-04F drive modules
Hardware manual

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Summary of Contents for ABB ACS880-04F-504A-3

  • Page 1 — ABB INDUSTRIAL DRIVES ACS880-04F drive modules Hardware manual...
  • Page 3 ACS880-04F drive modules Hardware manual Table of contents 1. Safety instructions 5. Mechanical installation 7. Electrical installation 10. Start-up 3AXD50000034664 Rev D Original instructions EFFECTIVE: 2022-08-31...

  • Page 5: Table Of Contents

    Table of contents 5 Table of contents 1 Safety instructions Contents of this chapter ............... . Use of warnings and notes .
  • Page 6 Additional requirements for braking applications ....... . . Additional requirements for ABB high-output and IP23 motors ....
  • Page 7 Table of contents 7 Selecting the power cables ..............General guidelines .
  • Page 8 8 Table of contents Protecting the contacts of relay outputs ........... . 7 Electrical installation Contents of this chapter .
  • Page 9 Table of contents 9 Checklist ................... . 10 Start-up Contents of this chapter .
  • Page 10 10 Table of contents Fuses (IEC) ..................Calculating the short-circuit current of the installation .
  • Page 11 Table of contents 11 16 Example circuit diagram Contents of this chapter ............... . Example circuit diagram .
  • Page 12 12 Table of contents Electrical installation ................Measuring the insulation of the assembly .

  • Page 13: Safety Instructions

    Safety instructions 13 Safety instructions Contents of this chapter This chapter contains the safety instructions which you must obey when you install, start-up, operate and do maintenance work on the drive. If you ignore the safety instructions, injury, death or damage can occur. Use of warnings and notes Warnings tell you about conditions which can cause injury or death, or damage to the equipment.

  • Page 14: General Safety In Installation, Start-Up And Maintenance

    14 Safety instructions General safety in installation, start-up and maintenance These instructions are for all personnel who do work on the drive. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. •...
  • Page 15 Safety instructions 15 • Beware of hot surfaces. Some parts, such as heatsinks of power semiconductors, and brake resistors, remain hot for a while after disconnection of the electrical supply. • Vacuum clean the area around the drive before the start-up to prevent the drive cooling fan from drawing dust inside the drive.

  • Page 16: Electrical Safety In Installation, Start-Up And Maintenance

    16 Safety instructions Electrical safety in installation, start-up and maintenance Electrical safety precautions ￭ These electrical safety precautions are for all personnel who do work on the drive, motor cable or motor. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur.

  • Page 17: Additional Instructions And Notes

    Safety instructions 17 Install temporary grounding as required by the local regulations. Ask for a permit to work from the person in control of the electrical installation work. Additional instructions and notes ￭ WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur.

  • Page 18: Grounding

    18 Safety instructions Grounding ￭ These instructions are for all personnel who are responsible for the grounding of the drive. WARNING! Obey these instructions. If you ignore them, injury or death, or equipment malfunction can occur, and electromagnetic interference can increase. If you are not a qualified electrical professional, do not do grounding work.

  • Page 19: General Safety In Operation

    Safety instructions 19 General safety in operation These instructions are for all personnel that operate the drive. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. • Keep the cabinet doors closed when the drive is powered. With the doors open, a risk of a potentially fatal electric shock, arc flash or high-energy arc blast exists.

  • Page 20: Safety In Operation

    20 Safety instructions Before installation, start-up and maintenance work on the drive: • Stop the drive. • Disconnect the motor from the drive with a safety switch or by other means. • If you cannot disconnect the motor, make sure that the motor cannot rotate during work.

  • Page 21: Introduction To The Manual

    Introduction to the manual 21 Introduction to the manual Contents of this chapter This chapter describes the intended audience and contents of the manual. It contains a flowchart of steps in checking the delivery, installing and commissioning the drive. The flowchart refers to chapters/sections in this manual and other manuals. Applicability This manual applies to ACS880-04F drive module units intended for user-defined cabinet installations.

  • Page 22: Quick Installation, Commissioning And Operating Flowchart

    22 Introduction to the manual The instructions and technical data which concern only certain optional selections are marked with option codes, for example +E208. The options included in the drive can be identified from the option codes visible on the type designation label. The option selections are listed in section Type designation key (page 33).

  • Page 23: Terms And Abbreviations

    Introduction to the manual 23 Task Commission the drive. Start-up (page 113) Commission the brake chopper (if used). Resistor braking (page 191) Appropriate firmware manual Operate the drive: start, stop, speed control etc. Terms and abbreviations Term Description BGDR Gate driver board DDCS Distributed drives communication system protocol Drive...
  • Page 24 24 Introduction to the manual Term Description Transistor-transistor logic Type of control unit ZINT Main circuit board ZPOW Power supply board...

  • Page 25: Related Documents

    Introduction to the manual 25 Related documents You can find manuals and other product documents in PDF format on the Internet at www.abb.com/drives/documents and with the following codes and links. ACS880-04 manuals...

  • Page 27: Operation Principle And Hardware Description

    Operation principle and hardware description 27 Operation principle and hardware description Contents of this chapter This chapter describes the operating principle and construction of the drive module.

  • Page 28: Product Overview

    28 Operation principle and hardware description Product overview The ACS880-04F is a drive module for controlling asynchronous AC induction motors, permanent magnet motors, AC induction servomotors and ABB synchronous reluctance motors (SynRM motors). The main circuit of the drive module is shown below.

  • Page 29: Layout

    Operation principle and hardware description 29 Layout Standard drive module configuration ￭ Front view Back view Drive module Upper front cover Lower front cover Clear plastic shrouds attached Heatsink cleaning hole cover Flange Hood External control unit Control panel See the part descriptions below.
  • Page 30 30 Operation principle and hardware description +H370 Clear plastic shroud to be attached onto the PE (ground) terminal drive module input power cabling (a). Entry shroud for side cabling (b). Clear plastic shroud to be attached onto the Main cooling fans drive module output power cabling Clear plastic shroud to be attached on top of External control unit...

  • Page 31: Drive Module Without Full-Size Output Cable Connection Terminals (Option +0H371) And Ip20 Shrouds (Option +0B051), With Common Mode Filter (+E208)

    Operation principle and hardware description 31 Drive module without full-size output cable connection terminals ￭ (option +0H371) and IP20 shrouds (option +0B051), with common mode filter (+E208) Lifting lugs Input cable connection busbars (L1/U1, L2/V1, L3/W1) and DC+ and DC- busbars (UDC+, UCD- with option +H356) Circuit board compartment Output cable connection busbars (T1/U2, T2/V2, T3/W2) and brake resistor connection busbars...

  • Page 32: Overview Of Power And Control Connections

    32 Operation principle and hardware description Overview of power and control connections The diagram below shows the power connections and control interfaces of the drive unit. Slot 1 Slot 2 X205 Slot 3 t° UDC+ UDC- T1/U2 L1/U1 T2/V2 L2/V1 T3/W2 L3/W1 1,2,3...

  • Page 33: Type Designation Key

    Operation principle and hardware description 33 Type designation, see section Type designation key (page 33) Manufacturer’s address Frame size Cooling method Degree of protection Ratings. See section Electrical ratings (page 131). Short-circuit withstand strength. See section Electrical power network specification (page 146).

  • Page 34: Option Codes

    34 Operation principle and hardware description Code Description 380…415 V AC. This is indicated in the type designation label as typical input voltage level (3~ 400 V AC) 380…500 V AC. This is indicated in the type designation label as typical input voltage levels (3~ 400/480/500 V AC) 525…690 V AC.
  • Page 35 Operation principle and hardware description 35 Code Description L518 FEN-11 TTL absolute encoder interface module L525 FAIO-01 analog I/O extension module L526 FDIO-01 digital I/O extension module L536 FPTC-01 thermistor protection module L537 FPTC-02 ATEX-certified thermistor protection module N5000 Winder control program N5050 Crane control program N5100...

  • Page 37: Guidelines For Planning The Mechanical Installation

    Guidelines for planning the mechanical installation 37 Guidelines for planning the mechanical installation Contents of this chapter This chapter guides in planning drive cabinets and installing the drive module into a user-defined cabinet. The chapter gives cabinet layout examples and free space requirements around the module for cooling.

  • Page 38: Installation Principle

    38 Guidelines for planning the mechanical installation Installation principle ￭ Cool air in, max. 40 °C (104 °F) Hot air out Air guide Air flow in the cooling air channel...

  • Page 39: Cabinet Installation

    Guidelines for planning the mechanical installation 39 Cabinet installation Layout example, outside view ￭ This figure shows a cabinet layout example with the input power cable entry from top and the motor cable entry from bottom. WARNING! Attach the cabinet to the floor or prop it up from the back. The module has its center of gravity at the back and the cabinet easily topples over.

  • Page 40: Layout Example, Inside View

    40 Guidelines for planning the mechanical installation Layout example, inside view ￭ Max. 60 mm (2.36 in) Cabinet back plate. The maximum allowed Drive module front part (a), drive module depth of the back plate is 60 mm (2.36 in.) in heatsink part (b) order not to cover the air flow grate at the top of the heatsink.

  • Page 41: Mounting The Control Panel On The Cabinet Door

    Mounting the control panel on the cabinet door ￭ You can use a mounting platform to mount the control panel on the cabinet door. Mounting platforms for control panels are available as options from ABB. For more information, see Manual...

  • Page 42: Installation Positions Other Than Vertical

    42 Guidelines for planning the mechanical installation Installation positions other than vertical ￭ You can install the drive module on its back. Make sure that the hot cooling air which flows upwards from the module does not cause danger. For other installation positions, contact ABB.

  • Page 43: Required Free Space

    Guidelines for planning the mechanical installation 43 Required free space Free space around the drive module is needed to make sure that sufficient cooling air flows through the module and the module cools correctly. The required free space at the top and bottom of the drive module is shown below. The modules can be installed side by side.

  • Page 45: Mechanical Installation

    Mechanical installation 45 Mechanical installation Contents of this chapter This chapter describes how to install the drive module mechanically without the clear plastic shrouds. The shrouds are attached after the power cabling. Examining the installation site Examine the installation site. Make sure that: •...

  • Page 46: Unpacking

    46 Mechanical installation Unpacking ￭ Unpack the package as follows, see section Package drawings (page 47): • Cut the bands. • Lift the top lid. If top boxes (B1) are included, lift them off, and remove the lower lid. • Lift the inner and outer sheathings.

  • Page 47: Package Drawings

    Mechanical installation 47 Package drawings ￭ 3AXD50000040437_assy Package with no IP20 shrouds for cabling area (option 0B051) Standard drive module package Drive module with factory installed options, delivery documents, multilingual residual voltage warning sticker, printed multilingual installation and start-up guides. Other printed manuals with option +R700.
  • Page 48 48 Mechanical installation Box B1 contents (standard drive module configur- ation) Paper fill Clear plastic shroud for output power cabling Mounting bracket for bottom grille Cardboard box bottom Cardboard box cover Bottom grille Support Straps Screws in a plastic bag Back clear plastic shroud (upper) Back clear plastic shroud (lower) Front clear plastic shroud...

  • Page 49: Examining The Delivery

    Mechanical installation 49 Box B3 contents (option +H370) Metallic shroud with ground bar Paper fill Input cable connection terminal L3/W1 Input cable connection terminal L2/V1 Input cable connection terminal L1/U1 Cardboard box Screws and insulators in a plastic bag 3AXD5000009522 Accessory box contents: Assembly kit 3AXD50000453900 Screw package, includes also...
  • Page 50 50 Mechanical installation...

  • Page 51: Attaching Alternatives

    Mechanical installation 51 Attaching alternatives Attaching the drive module by the flange ￭ See section Mounting plate opening (page 165) for the mounting point and mounting plate opening dimensions. Make an opening to the mounting plate for the drive module heatsink penetration. Attach the drive module flange to the mounting plate with screws.

  • Page 52: Attaching The Drive Module By The Heatsink

    52 Mechanical installation Attaching the drive module by the heatsink ￭ Attach the support brackets to the heatsink back. Attach the support brackets to the wall. Combi screw M8×20 20 N·m (14.8 lbf·ft)

  • Page 53: Attaching The Metallic Shroud (Standard)

    Mechanical installation 53 Attaching the metallic shroud (standard) ￭ Attaching the external control unit The drive control unit can be attached on a mounting plate or onto a DIN rail. Connect the fiber optic, power supply and BGDR cables from the drive module to the external control unit before you attach the control unit.

  • Page 54: Attaching The External Control Unit To A Mounting Plate Or Wall

    54 Mechanical installation Attaching the external control unit to a mounting plate or wall ￭ The external control unit and its mounting template are delivered in a cardboard box inside the drive module package. The mounting template contains a mounting pattern for two different control units, one on each side.

  • Page 55: Attaching The External Control Unit Horizontally On A Din Rail

    Mechanical installation 55 3AUA0000130997 Attaching the external control unit horizontally on a DIN rail ￭ Attach the latches (A) to the back of the control unit with three screws. Click the control unit to the rail as shown below (B). 3AUA0000130997...

  • Page 57: Guidelines For Planning The Electrical Installation

    Limitation of liability The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover.

  • Page 58: North America

    Examining the compatibility of the motor and drive Use asynchronous AC induction motors, permanent magnet synchronous motors, AC induction servomotors or ABB synchronous reluctance motors (SynRM motors) with the drive. Select the motor size and drive type from the rating table on basis of the AC line voltage and motor load.

  • Page 59: Protecting The Motor Insulation And Bearings

    62). Motor type Nominal AC line Requirement for voltage ABB d u /d t and common mode filters, insulated Motor insula- tion system N-end motor bearings < 100 kW and frame size < IEC 315 < 134 hp and frame size < NEMA 500 Random-wound ≤...

  • Page 60: Requirements For Abb Motors, P

    62). Motor type Nominal AC line Requirement for voltage Motor insula- ABB d u /d t and common mode filters, insulated tion system N-end motor bearings 100 kW ≤ P < 350 kW ≥ 350 kW IEC 315 ≤ frame size <...

  • Page 61: Requirements For Non-Abb Motors, P

    Nominal AC line Requirement for voltage Motor insula- ABB d u /d t and common mode filters, insulated tion system N-end motor bearings < 100 kW and frame size < IEC 315 < 134 hp and frame size < NEMA 500 Random-wound and ≤...

  • Page 62: Requirements For Non-Abb Motors, P

    62). Motor type Nominal AC line Requirement for voltage Motor insula- ABB d u /d t and common mode filters, insulated tion system N-end motor bearings 100 kW ≤ P < 350 kW ≥ 350 kW IEC 315 ≤ frame size <...

  • Page 63: Availability Of D U /D T Filter And Common Mode Filter By Drive Type

    The rated output power of high-output motors is higher than what is stated for the particular frame size in EN 50347 (2001). If you plan to use a non-ABB high-output motor or an IP23 motor, consider these additional requirements for protecting the motor insulation and bearings in drive...

  • Page 64: Additional Data For Calculating The Rise Time And The Peak Line-To-Line Voltage

    If motor power is above 350 kW: Consult the motor manufacturer. Nominal AC supply Requirement for voltage Motor insulation system ABB d u /d t and common mode filters, insulated N- end motor bearings 100 kW < P < 100 kW or frame size < 350 kW or <...

  • Page 65: Additional Note For Sine Filters

    Guidelines for planning the electrical installation 65 Û du/dt -------------(1/ µs) Û -- - - -- - - - - - (1/ µs) l (m) l (m) Drive with d u /d t filter Drive without d u /d t filter Motor cable length Û...

  • Page 66: Typical Power Cable Sizes

    66 Guidelines for planning the electrical installation Metal conduit reduces electromagnetic emission of the whole drive system. Typical power cable sizes ￭ See the technical data. Power cable types ￭ Preferred power cable types This section presents the preferred cable types. Make sure that the selected cable type also complies with local/state/country electrical codes.

  • Page 67: Not Allowed Power Cable Types

    Symmetrical shielded cable with individual shields for each phase conductor Additional guidelines, North America ￭ ABB recommends the use of metallic conduit for power wiring. ABB also recommends the use of symmetrical shielded VFD cable between drive and motor(s).

  • Page 68: Metal Conduit

    68 Guidelines for planning the electrical installation This table shows examples of methods for wiring the drive. Refer to NFPA 70 (NEC) along with state and local codes for the appropriate methods for your application. Wiring method Notes 1) 2) Conduit - Metallic Electrical metallic tubing: Type EMT Prefer symmetrical shielded VFD cable.

  • Page 69: Grounding Requirements

    Guidelines for planning the electrical installation 69 Insulation jacket Helix of copper tape or copper wire Copper wire shield Inner insulation Cable core Grounding requirements This section gives general requirements for grounding the drive. When you plan the grounding of the drive, obey all the applicable national and local regulations. The conductivity of the protective earth conductor(s) must be sufficient.

  • Page 70: Additional Grounding Requirements - Iec

    ￭ Only use shielded control cables. Use a double-shielded twisted pair cable for analog signals. ABB recommends this type of cable also for the pulse encoder signals. Use one individually shielded pair for each signal. Do not use common return for different analog signals.

  • Page 71: Signals In Separate Cables

    Relay cable ￭ The cable type with braided metallic shield (for example ÖLFLEX by LAPPKABEL, Germany) has been tested and approved by ABB. Control panel to drive cable ￭ Use EIA-485, Cat 5e (or better) cable with male RJ-45 connectors. The maximum length of the cable is 100 m (328 ft).

  • Page 72: General Guidelines - North America

    72 Guidelines for planning the electrical installation min. 300 mm (12 in) min. 300 mm (12 in) min. 500 mm (20 in) 90° min. 200 mm (8 in) min. 500 mm (20 in) Motor cable Input power cable Control cable Brake resistor or chopper cable (if any) General guidelines –...

  • Page 73: Motor Cable

    Guidelines for planning the electrical installation 73 Input power cabling Motor cabling Conduit Continuous motor cable shield/conduit or enclosure for equipment ￭ on the motor cable To minimize the emission level when safety switches, contactors, connection boxes or similar equipment are installed on the motor cable between the drive and the motor: •...

  • Page 74: Situations And Against Thermal Overload

    The protective characteristics of circuit breakers depend on the type, construction and settings of the breakers. There are also limitations pertaining to the short-circuit capacity of the supply network. Your local ABB representative can help you in selecting the breaker type when the supply network characteristics are known.

  • Page 75: Protecting The Motor Against Thermal Overload

    Guidelines for planning the electrical installation 75 WARNING! If the drive is connected to multiple motors, use a separate overload protection for each motor cable and motor. The drive overload protection is tuned for the total motor load. It may not detect an overload in one motor circuit only. North America: The local code (NEC) requires an overload protection and a short-circuit protection for each motor circuit.

  • Page 76: Residual Current Device Compatibility

    76 Guidelines for planning the electrical installation Residual current device compatibility ￭ The drive is suitable for use with residual current devices of Type B. Note: As standard, the drive contains capacitors connected between the main circuit and the frame. These capacitors and long motor cables increase the ground leakage current and may cause nuisance faults in residual current devices.
  • Page 77 Guidelines for planning the electrical installation 77 • temperature sensor types that you can connect to each option module • temperature sensor insulation requirement in order to form, together with the insulation of the option module, a reinforced insulation between the motor live parts and the drive control unit.

  • Page 78: Implementing The Emergency Stop Function

    78 Guidelines for planning the electrical installation Implementing the emergency stop function For safety reasons, install the emergency stop devices at each operator control station and at other operating stations where the emergency stop may be needed. Implement the emergency stop according to relevant standards. Note: You can use the Safe torque off function of the drive to implement the Emergency stop function.

  • Page 79: Using A Safety Switch Between The Drive And The Motor

    Using a safety switch between the drive and the motor ABB recommends to install a safety switch between the permanent magnet motor and the drive output. The switch is needed to isolate the motor from the drive during maintenance work on the drive.

  • Page 80: Controlling A Contactor Between Drive And Motor

    80 Guidelines for planning the electrical installation Enable the power-loss ride-through function of the drive (parameter 30.31). If the installation is equipped with a main contactor, prevent its tripping at the input power break. For example, use a time delay relay (hold) in the contactor control circuit.

  • Page 81: Example Bypass Connection

    Guidelines for planning the electrical installation 81 Example bypass connection ￭ An example bypass connection is shown below. Drive main switch Bypass circuit breaker Drive main contactor Bypass contactor Drive output contactor Drive main contactor on/off control Motor power supply selection (drive or direct-on-line) Start when motor is connected direct-on-line Stop when motor is connected direct-on-line Switching the motor power supply from drive to direct-on-line...

  • Page 82: Switching The Motor Power Supply From Direct-On-Line To Drive

    82 Guidelines for planning the electrical installation Switching the motor power supply from direct-on-line to drive Stop the motor with S42. Switch the motor power supply from direct-on-line to the drive with S40. Close the main contactor of the drive with switch S11 (-> turn to position ST for two seconds and leave to position 1).

  • Page 83: Electrical Installation

    Electrical installation 83 Electrical installation Contents of this chapter This chapter gives instructions on the wiring of the drive. Safety WARNING! If you are not a qualified electrical professional, do not do installation or maintenance work. Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur.

  • Page 84: Measuring The Insulation

    Use a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must be more than 100 Mohm (reference value at 25 °C [77 °F]). For the insulation resistance of other motors, refer to the manufacturer’s instructions.

  • Page 85: Grounding System Compatibility Check

    Electrical installation 85 Stop the drive and do the steps in section Electrical safety precautions (page 16) before you start the work. Make sure that the resistor cable is connected to the resistor and disconnected from the drive output terminals. At the drive end, connect the R+ and R- conductors of the resistor cable together.

  • Page 86: Connecting The Power Cables

    86 Electrical installation Connecting the power cables WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur.

  • Page 87: Power Cable Connection Diagram

    50% of the conductivity of the phase conductor, use a separate PE cable (2a) or a cable with a grounding conductor (2b) ABB recommends 360° grounding at the cabinet entry if a shielded cable is used. Ground the other end of the input cable shield or PE conductor at the distribution board.

  • Page 88: Preparing The Cable Ends And Making 360-Degree Grounding At The Cable Entry

    88 Electrical installation Use a separate grounding cable if the conductivity of the cable shield is < 50% of the conductivity of the phase conductor and there is no symmetrically constructed grounding conductor in the cable, see Power cable types (page 66) External brake resistor (optional, see Resistor braking (page 191))

  • Page 89: Power Cable Connection Procedure

    Electrical installation 89 WARNING! Apply grease to stripped aluminum conductors before attaching them to non-coated aluminum cable lugs. Obey the grease manufacturer’s instructions. Aluminum-aluminum contact can cause oxidation in the contact surfaces. If fire insulation is used, make an opening in the mineral wool sheet according to the diameter of the cable.

  • Page 90: Dc Connection

    90 Electrical installation • Connect the power cables directly to the drive module input and output terminals with cable lugs or by busbars. • Protect the power cable terminals and electrical parts against contact and ground the drive module correctly. Connect the cable shields of the motor cables and any separate ground conductors or cables to the ground terminal of the drive module or to the cabinet ground bar.

  • Page 91: Attaching The Control Cable Clamp Plate

    Electrical installation 91 Attaching the control cable clamp plate Attach the control cable clamp plate either to the top or base of the control unit with four screws as shown below. Note: If you install the FSO-xx safety functions module above the control unit, attach the control cable clamp plate on the base of the control unit.

  • Page 92: Routing The Control Unit Cables Into The Drive Module

    92 Electrical installation ZBIB ZPOW ZPOW BGDR STO1 BGDR STO2 2560 mm (8.4 ft) SOIA ZINT 3 m (10 ft) CAT5e 3 m (9.8 ft) ZCU control unit Drive module WARNING! Handle the fiber optic cables with care. When you unplug the cables, always grab the connector, not the cable itself.

  • Page 93: Connections To The Control Unit

    Electrical installation 93 ZPOW BGDR V10, V20 Connections to the control unit ￭ Connect the fiber optic, power supply and BGDR cables to the control unit as follows: Thread the cables inside the back frame of the control unit. Connect the cables to the ZBIB board terminals. ZPOW ZBIB SOIA...

  • Page 94: Connecting The Control Cables To The Terminals Of The External Control Unit

    94 Electrical installation ZBIB X3:3 X3:2 X3:1 ZPOW (STO2) (STO1) SOIA BGDR RXD = receiver TXD = transmitter Connecting the control cables to the terminals of the external control unit Route the cables to the control unit as shown below.

  • Page 95: Installing The Control Panel Holder Back Onto The External Control Unit

    Electrical installation 95 Ground the shields of the control cables at the clamp plate. Use torque 1.5 N·m (13 lbf·in). The shields should be continuous as close to the terminals of the control unit as possible. Only remove the outer jacket of the cable at the cable clamp so that the clamp presses on the bare shield.

  • Page 96: Connecting A Control Panel

    96 Electrical installation Connecting a control panel With control panel door mounting platform, connect the control panel as follows: Connect an Ethernet cable to the RJ-45 connector of the control panel. Connect the other end of the cable to the X13 connector of the control unit. Note: When a PC is connected to the control panel, the control panel keypad is disabled.
  • Page 97 Electrical installation 97 If a PC is connected to the control panel, the drives on the panel bus are automatically displayed in the Drive Composer PC tool. With twin connectors in the control panel holder:...

  • Page 98: Connecting A Pc

    98 Electrical installation With FDPI-02 modules: Connecting a PC WARNING! Do not connect the PC directly to the control panel connector of the control unit as this can cause damage.

  • Page 99: Installing Option Modules

    Electrical installation 99 A PC (with, for example, the Drive composer PC tool) can be connected as follows: Connect a ACS-AP-… or ACH-AP-… control panel to the unit either • by inserting the control panel into the panel holder or platform, or •...
  • Page 100 100 Electrical installation Connect the wiring to the module. Obey the instructions given in the documentation of the module.

  • Page 101: Control Unit Of The Drive

    Control unit of the drive 101 Control unit of the drive Contents of this chapter This chapter • describes the connections of the control unit(s) used in the drive, • contains the specifications of the inputs and outputs of the control unit(s).

  • Page 102: Zcu-14 Layout

    102 Control unit of the drive ZCU-14 layout Description XPOW External power input Analog inputs XRO1 Analog outputs XD2D Drive-to-drive link XRO2 XRO1 Relay output RO1 XRO2 Relay output RO2 XRO3 Relay output RO3 XRO3 XD24 Digital input interlock (DIIL) and +24 V output XPOW XDIO...

  • Page 103: Default I/O Diagram Of The Drive Control Unit (Zcu-1X)

    Control unit of the drive 103 Default I/O diagram of the drive control unit (ZCU-1x) Connection Term Description XPOW External power input +24VI +24VI 24 V DC, 2 A min. (without optional modules) XAI Reference voltage and analog inputs 11 V DC, R +VREF 1…10 kohm +VREF...
  • Page 104 104 Control unit of the drive Connection Term Description XD24 Auxiliary voltage output, digital interlock DIIL Run enable DIIL +24VD +24VD +24 V DC 200 mA DICOM DICOM Digital input ground +24VD +24VD +24 V DC 200 mA DIOGND DIOGND Digital input/output ground XDIO Digital input/outputs DIO1...

  • Page 105: Additional Information On The Connections

    Control unit of the drive 105 Additional information on the connections External power supply for the control unit (XPOW) ￭ The control unit is powered from a 24 V DC, 2 A supply through terminal block XPOW. Using an external supply is recommended, if: •...

  • Page 106: Diil Input

    106 Control unit of the drive AI1+ AI1- AGND One, two or three Pt100, Pt1000 or PTC sensors; or one KTY84 sensor Set the input type to voltage with the appropriate switch or jumper on the control unit. Make the corresponding setting in the control program in parameter group 12 Standard AI.

  • Page 107: Safe Torque Off (Xsto)

    Control unit of the drive 107 ZCU-14 Termination ON Termination OFF Termination ON Safe torque off (XSTO) ￭ See chapter The Safe torque off function (page 171). Note: The XSTO input only acts as a true Safe torque off input on the inverter control unit.

  • Page 108: Connector Data

    108 Control unit of the drive Connector data Power supply (XPOW) Connector pitch 5 mm, wire size 0.5 … 2.5 mm (22…12 AWG) 24 V (±10%) DC, 2 A External power input. Relay outputs RO1…RO3 (XRO1…XRO3) Connector pitch 5 mm, wire size 0.5 … 2.5 mm (22…12 AWG) 250 V AC / 30 V DC, 2 A Protected by varistors...
  • Page 109 Control unit of the drive 109 Analog outputs AO1 and AO2 (XAO) Connector pitch 5 mm, wire size 0.5 … 2.5 mm (22…12 AWG) 0…20 mA, R < 500 ohm load Frequency range: 0…300 Hz Resolution: 11 bit + sign bit Inaccuracy: 2% of full scale range XD2D connector Connector pitch 5 mm, wire size 0.5 …...

  • Page 110: Zcu-1X Ground Isolation Diagram

    110 Control unit of the drive ZCU-1x ground isolation diagram ￭ XPOW +24VI +VREF -VREF AGND AI1+ Common mode voltage between AI1- AI2+ channels ±30 V AI2- AGND AGND XD2D BGND XRO1, XRO2, XRO3 XD24 DIIL +24VD DICOM +24VD DIOGND XDIO DIO1 DIO2...

  • Page 111: Installation Checklist

    Installation checklist 111 Installation checklist Contents of this chapter This chapter contains a checklist for the mechanical and electrical installation of the drive. Checklist Examine the mechanical and electrical installation of the drive before start-up. Go through the checklist together with another person. WARNING! Obey the safety instructions of the drive.
  • Page 112 112 Installation checklist Make sure that … The drive module is fastened properly to the enclosure. The cooling air flows freely in and out of the drive. Air recirculation inside the cabinet is not possible (air baffle plates are installed, or there is another air guiding solution). If the drive is connected to a network other than a symmetrically grounded TN-S system: You have done all the required modifications (for example, you may need to disconnect the EMC filter or ground-to-phase varistor).

  • Page 113: Start-Up

    Start-up 113 Start-up Contents of this chapter This chapter describes the start-up procedure of the drive. Reforming the capacitors The capacitors must be reformed if the drive has not been powered (either in storage or unused) for a year or more. The manufacturing date is on the type designation label. For information on reforming the capacitors, refer to Capacitor reforming instructions (3BFE64059629...
  • Page 114 For drives with resistor braking (option +D150): See also section Start-up in chapter Resistor braking. For drives with ABB d u /d t filter: Make sure that bit 13 of parameter 95.20 HW • options word 1 is switched on.

  • Page 115: Fault Tracing

    Fault tracing 115 Fault tracing Contents of this chapter This chapter describes the fault tracing possibilities of the drive. LEDs The table below describes the LEDs of the drive module with option +J410. Where Color When the LED is lit Control panel POWER Green...

  • Page 117: Maintenance

    Maintenance intervals The tables below show the maintenance tasks which can be done by the end user. The complete maintenance schedule is available on the Internet (https://new.abb.com/drives/services/maintenance/preventive-maintenance). For more information, consult your local ABB Service representative (www.abb.com/searchchannels). Description of symbols ￭...

  • Page 118: Recommended Maintenance Intervals After Start-Up

    • Maintenance and component replacement intervals are based on the assumption that the equipment is operated within the specified ratings and ambient conditions. ABB recommends annual drive inspections to ensure the highest reliability and optimum performance. • Long term operation near the specified maximum ratings or ambient conditions may require shorter maintenance intervals for certain components.

  • Page 119: Cabinet

    Maintenance 119 Cabinet Cleaning the interior of the cabinet ￭ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation, commissioning or maintenance work.

  • Page 120: Cleaning The Interior Of The Heatsink

    120 Maintenance Cleaning the interior of the heatsink ￭ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. WARNING! Use a vacuum cleaner with antistatic hose and nozzle, and wear a grounding wristband.

  • Page 121: Fans

    See the firmware manual for the actual signal which indicates the running time of the cooling fan. Reset the running time signal after fan replacement. Replacement fans are available from ABB. Do not use other than ABB-specified spare parts. Replacing the circuit board compartment cooling fans ￭...
  • Page 122 122 Maintenance...

  • Page 123: Replacing The Main Cooling Fans

    Maintenance 123 Replacing the main cooling fans ￭ The main cooling fans can be replaced from the front side and the back side. WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. To replace the main cooling fans from the front side: Stop the drive and do the steps in section Electrical safety precautions (page 16)

  • Page 124: Replacing The Standard Drive Module

    124 Maintenance To replace the main cooling fans from the back side: Stop the drive and do the steps in section Electrical safety precautions (page 16) before you start the work. Undo the locking screw. Push the fan cassette to the left. Take the cassette down.

  • Page 125: Capacitors

    Capacitor failure is usually followed by damage to the unit and an input cable fuse failure, or a fault trip. If you think that any capacitors in the drive have failed, contact ABB. Reforming the capacitors ￭...

  • Page 126: Replacing The Memory Unit Of Zcu-14

    126 Maintenance Tighten the M4×8 (T20) screws. Install the XD2D terminal block. Replacing the memory unit of ZCU-14 After replacing a control unit, you can retain the existing parameter settings by transferring the memory unit from the defective control unit to the new control unit. After power-up, the drive will scan the memory unit.

  • Page 127: Functional Safety Components

    Note that some of the components may already have been renewed earlier, restarting their mission time. The remaining mission time of the whole circuit is however determined by its oldest component. Contact your local ABB service representative for more information.

  • Page 129: Ordering Information

    This chapter gives ordering information on additional components available from ABB for the drive module installation. Note: This chapter lists only the installation accessories available from ABB. All other parts must be sourced from a third party by the system integrator.

  • Page 130: Fso Accessories Kit

    130 Ordering information FSO accessories kit Kit code Ordering code Illustration A-X-X-279 3AXD50000025495 Instruction code: 3AXD50000025583 Retrofit accessory kits Option code Ordering code Common mode filter kit +E208 3AXD50000026145 Full size cable connection terminals for input power cables +H370 3AXD50000019542 Full size cable connection terminals for output power cables 3AXD50000019544 For frame R11: IP20 shrouds for covering the input and motor...

  • Page 131: Technical Data

    Technical data 131 Technical data Contents of this chapter This chapter contains the technical specifications of the drive, for example the ratings, sizes and technical requirements, provisions for fulfilling the requirements for CE and other markings. Electrical ratings The ratings of the drive module packages with 50 Hz and 60 Hz supply are given below. IEC RATINGS ACS880- Frame...
  • Page 132 132 Technical data IEC RATINGS ACS880- Frame Input Output ratings 04F-… size current Nominal use Light-duty use Heavy-duty use max_start 715A-5 1100 820A-5 1020 1100 880A-5 1100 1100 697* = 690 V 329A-7 369A-7 429A-7 360** 470A-7 522A-7 590A-7 1010 650A-7 1100 571**...

  • Page 133: Output Derating

    The power ratings apply to most IEC 34 motors at the nominal voltage of the drive. ABB recommends to select the drive, motor and gear combination for the required motion profile with the DriveSize dimensioning tool available from ABB.

  • Page 134: Altitude Derating

    134 Technical data 1.00 0.95 0.90 0.85 0.80 … -15 °C +40 °C +50 °C +55 °C +5°F +104 °F +122 °F +131 °F Altitude derating ￭ At altitudes above 1000 m (3281 ft) above sea level, the output current derating is 1 percentage point for every added 100 m (328 ft).

  • Page 135: Deratings For Special Settings In The Drive Control Program

    Ex motor, sine filter, low noise Table below gives the deratings for these cases: • drive is used with an ABB motor for explosive atmospheres (Ex) and EX motor in parameter 95.15 Special HW settings is enabled • sine filter given in the selection table in section...
  • Page 136 With other than recommended sine filters (see Sine filters (page 200)) and non-ABB Ex motors, contact ABB. ACS880- Output ratings for special settings 04F-… Ex motor (ABB Ex motor) ABB sine filter Low noise mode Nominal use Light- Heavy- Nominal use...

  • Page 137: High Speed Mode

    The power ratings apply to most IEC 34 motors at the nominal voltage of the drive. ABB recommends to select the drive, motor and gear combination for the required motion profile with the DriveSize dimensioning tool available from ABB.
  • Page 138 138 Technical data Deratings with selection High speed mode of parameter 95.15 Special HW settings 120 Hz output frequency Maximum output frequency Light- Heavy- Maxim- Light- Heavy- ACS880- Fre- Nominal use duty duty um fre- Nominal use duty duty 04F-… quency quency 650A-7...

  • Page 139: Fuses (Iec)

    Technical data 139 Fuses (IEC) aR fuses by Cooper Bussmann for protection against short-circuit in the input power cable of the drive are listed below. Ultrarapid (aR) fuses per drive module Min. short-cir- Drive type Input current Fuse cuit current ACS880-04F-…...

  • Page 140: Calculation Example

    140 Technical data The short-circuit current of the installation can be calculated as follows: k2-ph 2 · + (Z where Short-circuit current in symmetrical two-phase short-circuit k2-ph Network line-to-line voltage (V) Cable resistance (ohm) · U = transformer impedance (ohm) Transformer impedance (%) Transformer rated voltage (V) Nominal apparent power of the transformer (kVA)

  • Page 141: Fuses (Ul)

    Fuses with a higher current rating than specified must not be used. The UL listed fuses recommended by ABB are the required branch circuit protection per NEC. Circuit breakers listed in section Circuit breakers (UL) are also acceptable as branch circuit protection.

  • Page 142: Circuit Breakers

    142 Technical data Circuit breakers Circuit breakers must not be used without fuses. Dimensions, weights and free space requirements Standard drive module configuration (including flange and shrouds) Frame Height Width Depth Weight* size 1733 68.23 24.41 18.78 Optional selection +0B051+0H371 (without shrouds, full-size output power cable connection terminals but with flange) Frame Height...

  • Page 143: Package Dimensions

    Technical data 143 Package dimensions ￭ Package dimensions without IP shroud kit.

  • Page 144: Losses, Cooling Data And Noise

    144 Technical data Losses, cooling data and noise Air flow Noise Heat dissipation Drive type Frame size Heatsink Front dB(A) = 400 V ACS880-04F-504A-3 1400 4693 ACS880-04F-584A-3 1400 5827 ACS880-04F-649A-3 1400 6793 ACS880-04F-725A-3 1400 7989 ACS880-04F-820A-3 1400 9649 ACS880-04F-880A-3 1400...

  • Page 145: Typical Power Cable Sizes

    Technical data 145 Typical power cable sizes The table below gives typical copper and aluminum cable types with concentric copper shield for the drive modules with nominal current. See also section Terminal and entry data for the power cables (page 146).

  • Page 146: Terminal And Entry Data For The Power Cables

    It is possible to use the maximum cable size (4×[3×240] mm or 4×[3×500 MCM]) only with special cable lugs and additional insulation. For more information, contact your local ABB representative. Terminal data for the control cables See section Default I/O diagram of the drive control unit (ZCU-1x) (page 103)

  • Page 147: Brake Resistor Data

    Note: Long cables cause a motor voltage decrease which limits the available motor power. The decrease depends on the motor cable length and charac- teristics. Contact ABB for more information. Note that a sine filter (optional) at the drive output also causes a voltage decrease.

  • Page 148: Dc Connection Data

    148 Technical data DC connection data Drive type Capacitance (mF) = 400 V ACS880-04F-504A-3 14.0 ACS880-04F-584A-3 14.0 ACS880-04F-649A-3 14.0 ACS880-04F-725A-3 21.0 ACS880-04F-820A-3 1033 21.0 ACS880-04F-880A-3 1120 21.0 = 500 V ACS880-04F-459A-5 14.0 ACS880-04F-502A-5 14.0 ACS880-04F-582A-5 14.0 ACS880-04F-634A-5 14.0 ACS880-04F-715A-5 21.0...

  • Page 149: Energy Efficiency Data (Ecodesign)

    Technical data 149 Energy efficiency data (ecodesign) Energy efficiency data according to IEC-61800-9-2 is available from the ecodesign tool (https://ecodesign.drivesmotors.abb.com). Protection classes for module Degrees of protection IP20 (standard) (IEC/EN 60529) IP00 (option +0B051) Heatsink: IP55 Enclosure types (UL UL Open Type...

  • Page 150: Ambient Conditions

    150 Technical data Ambient conditions Environmental limits for the drive are given below. The drive is to be used in a heated, indoor, controlled environment or the heatsink can be placed outdoors when it is protected according to these limitations. Operation Storage Transportation...

  • Page 151: Colors

    Technical data 151 Colors RAL 9002 Materials Drive ￭ Recycling instructions and environmental information for ACS880-04, ACS880-04F, ACS880-14, ACS880-34, ACS580-04, ACH580-04, ACH580-34, ACQ580-04 and ACQ580-34 drives (3AXD50000137688 [English]). Package materials for module products ￭ This is a complete list of the package materials. The materials vary depending on the frame size (packages do not contain all materials listed below).

  • Page 152: Applicable Standards

    IEC 62635 guidelines. To aid recycling, plastic parts are marked with an appropriate identification code. Contact your local ABB distributor for further information on environmental aspects and recycling instructions for professional recyclers. End of life treatment must follow international and local regulations.

  • Page 153: Emc Compliance (Iec/En 61800-3)

    Product is compliant with the People’s Republic of China Electronic Industry Standard (SJ/T 11364-2014) about hazardous substances. The EFUP is 20 years. China RoHS II Declaration of Conformity is available from https://library.abb.com. RCM mark Product complies with Australian and New Zealand requirements specific to EMC, telecom- munications and electrical safety.

  • Page 154: Category C3

    154 Technical data Note: A professional is a person or organization having necessary skills in installing and/or starting up power drive systems, including their EMC aspects. Drive of category C3: drive of rated voltage less than 1000 V and intended for use in the second environment and not intended for use in the first environment.

  • Page 155: Compliance With The European Machinery Directive

    Technical data 155 Medium voltage network Equipment Neighboring network Supply transformer Point of measurement Static screen Low voltage Drive Equipment (victim) An EMC plan for preventing disturbances is drawn up for the installation. A template is available in Technical guide No. 3 EMC compliant installation and configuration for a power drive system (3AFE61348280 [English]).

  • Page 156: Ul Checklist

    • The drive provides motor overload protection. The protection is not enabled when the drive leaves the ABB factory. For enabling the protection, see the firmware manual. • The drive overvoltage category according to IEC 60664-1 is III.

  • Page 157: Cybersecurity Disclaimer

    Notwithstanding any other provision to the contrary and regardless of whether the contract is terminated or not, ABB and its affiliates are under no circumstances liable for damages and/or losses related to such security breaches, any unauthorized access,...

  • Page 159: Dimension Drawings

    Dimension drawings 159 Dimension drawings Contents of this chapter This chapter contains dimension drawings of the drive modules.

  • Page 160: Standard Configuration - Ip20 (Ul Type Open)

    160 Dimension drawings Standard configuration – IP20 (UL Type Open)

  • Page 161: Drive Module With Options +E208 And +H370 - Ip20 (Ul Type Open)

    Dimension drawings 161 Drive module with options +E208 and +H370 – IP20 (UL Type Open)

  • Page 162: Drive Module With Options +0B051+E208+0H371 - Ip00 (Ul Type Open)

    162 Dimension drawings Drive module with options +0B051+E208+0H371 – IP00 (UL Type Open)

  • Page 163: Drive Module With Options +0B051+E208+0H371+C217 - Ip00 (Ul Type Open)

    Dimension drawings 163 Drive module with options +0B051+E208+0H371+C217 – IP00 (UL Type Open)

  • Page 164: Drive Module With Options +0B051+0H371 - Ip00 (Ul Type Open)

    164 Dimension drawings Drive module with options +0B051+0H371 – IP00 (UL Type Open)

  • Page 165: Mounting Plate Opening

    Dimension drawings 165 Mounting plate opening...
  • Page 166 166 Dimension drawings...

  • Page 167: External Control Unit

    Dimension drawings 167 External control unit 3AXD50000011687...

  • Page 169: Example Circuit Diagram

    Example circuit diagram 169 Example circuit diagram Contents of this chapter This chapter shows an example circuit diagram for a cabinet-installed drive module. Example circuit diagram This diagram is an example for the main wiring of a drive cabinet. Note that the diagram includes components which are not included in a basic delivery.
  • Page 170 170 Example circuit diagram V20 V10 SOIA BGDR Cabinet Control panel ZCU control unit Main contactor Motor temperature supervision Switch fuse disconnector Common mode filter d u /d t filter or sine filter Drive module Input and output signals Alarm Supply 360 degree grounding recommended Brake resistor...

  • Page 171: The Safe Torque Off Function

    The Safe torque off function 171 The Safe torque off function Contents of this chapter This chapter describes the Safe torque off (STO) function of the drive and gives instructions for its use. Description WARNING! In case of parallel-connected drives or dual-winding motors, the STO must be activated on each drive to remove the torque from the motor.

  • Page 172: Chinery (Safety) Regulations

    172 The Safe torque off function Standard Name IEC 61000-6-7:2014 Electromagnetic compatibility (EMC) – Part 6-7: Generic standards – Immunity requirements for equipment intended to perform functions in a safety-related system (functional safety) in industrial locations IEC 61326-3-1:2017 Electrical equipment for measurement, control and laboratory use – EMC requirements –...

  • Page 173: Wiring

    For more information, see the module documentation. Cable types and lengths ￭ • ABB recommends double-shielded twisted-pair cable. • Maximum cable lengths: • 300 m (1000 ft) between activation switch [K] and drive control unit •...

  • Page 174: Single Drive (Internal Power Supply)

    174 The Safe torque off function Single drive (internal power supply) ￭ Dual-channel connection +24 V SGND UDC+ UDC– Drive Control unit Control logic To motor Activation switch...

  • Page 175: Single-Channel Connection

    The Safe torque off function 175 Single-channel connection +24 V SGND Note: • Both STO inputs (IN1, IN2) must be connected to the activation switch. Otherwise, no SIL/PL classi- fication is given. • Pay special attention to avoiding any potential failure modes for the wiring. For example, use shielded cable.

  • Page 176: Multiple Drives

    176 The Safe torque off function Multiple drives ￭ Internal power supply XSTO +24 V SGND XSTO SGND XSTO SGND Drive Control unit Activation switch...

  • Page 177: External Power Supply

    The Safe torque off function 177 External power supply 24 V DC – XSTO +24 V SGND XSTO SGND XSTO SGND Drive Control unit Activation switch...

  • Page 178: Operation Principle

    178 The Safe torque off function Operation principle The Safe torque off activates (the activation switch is opened, or safety relay contacts open). The STO inputs of the drive control unit de-energize. The control unit cuts off the control voltage from the output IGBTs. The control program generates an indication as defined by parameter 31.22 (see the firmware manual of the drive).

  • Page 179: Start-Up Including Validation Test

    The Safe torque off function 179 Start-up including validation test To ensure the safe operation of a safety function, validation is required. The final assembler of the machine must validate the function by performing a validation test. The test must be performed at initial start-up of the safety function after any changes related to the safety function (circuit boards, wiring, components, settings, replacement of inverter module, etc.)
  • Page 180 180 The Safe torque off function Action Test the operation of the STO function when the motor is stopped. • Give a stop command for the drive (if running) and wait until the motor shaft is at a standstill. Make sure that the drive operates as follows: •...

  • Page 181: Use

    The Safe torque off function 181 Open the activation switch, or activate the safety functionality that is wired to the STO connection. The STO inputs on the drive control unit de-energize, and the control unit cuts off the control voltage from the output IGBTs. The control program generates an indication as defined by parameter 31.22 (see the firmware manual of the drive).

  • Page 182: Maintenance

    If any wiring or component change is needed after start-up, or the parameters are restored, do the test given in section Validation test procedure (page 179). Use only spare parts approved by ABB. Record all maintenance and proof test activities in the machine logbook. Competence ￭...

  • Page 183: Perfect Proof Test Procedure

    The Safe torque off function 183 Perfect proof test procedure ￭ Action WARNING! Obey the safety instructions. If you ignore them, injury or death, or damage to the equip- ment can occur. Test the operation of the STO function. If the motor is running, it will stop during the test. •...

  • Page 184: Fault Tracing

    See the firmware manual of the drive control program for the indications generated by the drive, and for details on directing fault and warning indications to an output on the control unit for external diagnostics. Any failures of the Safe torque off function must be reported to ABB.

  • Page 185: Safety Data

    The Safe torque off function 185 Safety data The safety data for the Safe torque off function is given below. Note: The safety data is calculated for redundant use, and applies only if both STO channels are used.
  • Page 186 186 The Safe torque off function...

  • Page 187: Terms And Abbreviations

    The Safe torque off function 187 • The following temperature profile is used in safety value calculations: 670 on/off cycles per year with Δ T = 71.66 °C • • 1340 on/off cycles per year with Δ T = 61.66 °C 30 on/off cycles per year with Δ...

  • Page 188: Tüv Certificate

    IEC 61508-6 Dangerous failure rate (per hour) of the diagnostics function of Diag_d λ IEC 61508-6 Safe failure rate (per hour) of the diagnostics function of STO Diag_s TÜV certificate ￭ The TÜV certificate is available on the Internet at www.abb.com/drives/documents.

  • Page 189: Declarations Of Conformity

    The product(s) referred in this Declaration of conformity fulfil(s) the relevant provisions of other European Union Directives which are notified in Single EU Declaration of conformity 3AXD10000497831. Authorized to compile the technical file: ABB Oy, Hiomotie 13, 00380 Helsinki, Finland. Helsinki, August 31, 2022...
  • Page 190 The product(s) referred in this declaration of conformity fulfil(s) the relevant provisions of other UK statutory requirements, which are notified in a single declaration of conformity 3AXD10001326405. Authorized to compile the technical file: ABB Limited, Daresbury Park, Cheshire, United Kingdom, WA4 4BT. Helsinki, August 31, 2022...

  • Page 191: Resistor Braking

    Resistor braking 191 Resistor braking Contents of this chapter This chapter describes how to select, protect and wire brake choppers and resistors. The chapter also contains the technical data. When is resistor braking necessary? Resistor braking is necessary for high capacity braking if a regenerative drive cannot be used.

  • Page 192: Resistor Cables

    IGBT semiconductors of the brake chopper. Note: ABB has not verified that the EMC requirements are fulfilled with custom brake resistors and cabling. The customer must consider the EMC compliance of the complete installation.

  • Page 193: Emc Compliance Of The Complete Installation

    The drive will disable power flow through the input bridge if the chopper remains conductive in a fault situation but the charging resistor may fail. Note: If an external brake chopper (outside the drive module) is used, ABB always requires a main contactor.

  • Page 194: Selecting A Custom Brake Resistor

    Selecting a custom brake resistor (page 194). Selecting a custom brake resistor ￭ If you use other than ABB resistor, make sure that the resistance of the custom resistor is greater than or equal to the resistance of the default ABB resistor. where...

  • Page 195: Mechanical Installation Of Resistors

    Resistor braking 195 where Instantaneous load capacity of the custom resistor R, inst Drive intermediate DC circuit voltage: 1.35 · 1.2 · 415 V DC (when supply voltage is 380 … 415 V AC) 1.35 · 1.2 · 500 V DC (when supply voltage is 440 … 500 V AC) or 1.35 ·...
  • Page 196 196 Resistor braking • If the thermal switch is wired to the DIIL input, an overheating resistor will, by default, remove the Run enable signal from the drive. See also parameters 20.11 Run enable stop mode, 20.12 Run enable 1 source and 95.20 HW options word 1. •...

  • Page 197: Technical Data

    Resistor braking 197 Technical data Ratings ￭ The table below gives the ratings for resistor braking. ACS880- Internal brake chopper Example brake resistor(s) 04F-… Type brcont Rcont = 400 V 504A-3 2×SAFUR125F500 7200 584A-3 2×SAFUR200F500 10800 649A-3 2×SAFUR200F500 10800 725A-3 3×SAFUR200F500 16200 820A-3...

  • Page 198: Safur Resistors

    The degree of protection of SAFUR resistors is IP00. The resistors are not UL listed. The thermal time constant of the resistors is 555 seconds. Dimensions, weights and ordering codes 5 5 Ø 7 Brake resistor type Weight ABB ordering code SAFUR125F500 25 kg (55 lb) 68759285 SAFUR200F500 30 kg (66 b) 68759340 Terminals and cable entry data ￭...

  • Page 199: Filters

    Filters 199 Filters Contents of this chapter This chapter describes how to select d u /d t and sine filters for the drive. d u /d t filters When is a d u /d t filter necessary? ￭ Examining the compatibility of the motor and drive (page 58).

  • Page 200: Ordering Codes

    200 Filters Ordering codes ￭ Filter type ABB ordering code FOCH0610-70 68550505 FOCH0875-70 3AUA0000129544 Description, installation and technical data of the FOCH filters ￭ FOCH d u /d t filters hardware manual (3AFE68577519 [English]). Sine filters When is a sine filter necessary? ￭...

  • Page 201: Further Information

    Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
  • Page 202 3AXD50000034664D © Copyright 2022 ABB. All rights reserved. Specifications subject to change without notice.

This manual is also suitable for:

Acs880-04f-584a-3Acs880-04f-649a-3Acs880-04f-725a-3Acs880-04f-820a-3Acs880-04f-880a-3

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