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Model:
BAYECON203AA/AB/AC
BAYECON204AA/AB/AC
BAYRLAY006A
WARNING:
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT — This Document is customer property and
is to remain with this unit. Please return to service informa-
tion pack upon completion of work.
General
The economizer is a multi-damper design. It inserts into the
return air stream and is connected to the unit low voltage
supply through wire leads. The economizer is fully accessible
through an access panel.
IMPORTANT: After the Economizer installation you must
install an air filter rack ordered separately. Use:
BAYFLTR101B for *WCZ, YCZ, DCZ - 024, 036
BAYFLTR201B for *WCZ, YCZ, DCZ - 048, 060
When the economizer is installed in *WCZ & *DCZ models,
relay accessory kit BAYRLAY006A is required. Refer to
Figure 7 on page 7 to make your relay wiring connections
in the Control Box.
Identify Economizer Kit Contents
Refer to Figure 2 on page 3 to identify the kit contents.
Inspect Contents
You must report damage and make claims to the transpor-
tation company immediately. Report missing parts to your
supplier immediately and replace with authorized parts
only.
ELECTRIC SHOCK HAZARD
Open and lock out all unit disconnects prior to ac-
cessory installation or unit maintenance, to prevent
injury or death from electrical shock or contact with
moving parts.
SAFETY HAZARD
Do not remove end covers from Economizer actua-
tor; the spring-return assembly may release and
cause personal injury.
Installer's Guide
Horizontal Economizer & Rain Hood
Used with:
*WCZ, YCZ, DCZ - 024, 036
*WCZ, YCZ, DCZ - 048, 060
(Required with *WCZ & *DCZ models)
HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING
18-HE84D1-1D-EN
Use care when inserting the economizer in the return
air compartment, to prevent damaging the foil faced
insulation.
Install Economizer Kit
Remove Power
1.
Disconnect and verify that power is off.
Remove Access Panels
2.
Remove these three (3) access panels
(see Figure 1, page 3):
• Control/Heat access panel
• Blower access panel
• Coil access panel
BAYRLAY006A Installation (Required for
3.
*WCZ & *DCZ units only, for *YCZ units
skip to step 4)
1. Remove wire harness that came attached to the
BAYECON Logic Module being installed.
IMPORTANT: Do NOT remove the resistors from the
Logic Module. Also, Do NOT remove the YL & YL/BK
wires connected to SO and + on the Logic Module
2. Locate the ICMC Board in the upper left hand corner
of the unit control box and the DFC board in the upper
center of the unit control box. See Figure 5, page 5.
3. Using the existing holes in the back of the unit control
box, mount the relay bracket assembly using the 2
screws supplied with the BAYRLAY006A Kit. See
Figure 5, page 5.
4. Route the BAYRLAY006A wire harness attached to
the relays to the logic module as shown in Figure 3 on
page 4.
5. Connect the BAYRLAY006A to the economizer Logic
Module and make the field connections as shown in
Figure 7 on page 7.
CAUTION

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Summary of Contents for Trane BAYECON204AA

  • Page 1 Installer’s Guide Horizontal Economizer & Rain Hood Model: Used with: BAYECON203AA/AB/AC *WCZ, YCZ, DCZ - 024, 036 BAYECON204AA/AB/AC *WCZ, YCZ, DCZ - 048, 060 BAYRLAY006A (Required with *WCZ & *DCZ models) WARNING: HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES IMPORTANT —...
  • Page 2 (if air opening of the unit. enthalpy used). Medium Cabinet - BAYECON204AA/AB/AC 14. Replace the unit Coil access panel, the Blower access panel, (*WCZ, YCZ, DCZ - 048, 060) and the Control Box access panel.
  • Page 3 Panel Blower Access Panel Figure 1. Remove Panels Economizer BAYECON203AA/AB/AC 22" 20" 16-7/8" 15-11/16" 11-11/16" 15" BAYECON204AA/AB/AC 26" 22-21/32" 19" 17-11/16" 14-11/16" 21-3/8" Economizer & Logic Module (Logic Module not shown located inside economizer) Gaskets (2) Rain Hood &...
  • Page 4 INSTALLER’S GUIDE 2.) Continue routing 3.) Pull the two (2) Mixed Air 1.) From economizer behind compressor Sensor wires (with female quick compartment and into assembly, pass wire connects) from the harness and harness through coil Blower Compartment. route down near the Mixed Air Grommet.
  • Page 5 INSTALLER’S GUIDE ICMC Board Relays Figure 5. Mount BAYRLAY006A...
  • Page 6 INSTALLER’S GUIDE Figure 6. *YCZ Economizer Connection Diagram IMPORTANT — Retain this wiring diagram; please return this document to service information pack upon completion of work.
  • Page 7 INSTALLER’S GUIDE Figure 7. *WCZ & *DCZ Economizer Connection Diagram IMPORTANT — Retain this wiring diagram; please return this document to service information pack upon completion of work.
  • Page 8 INSTALLER’S GUIDE Figure 8. *WCZ & *DCZ Economizer Connection Diagram IMPORTANT-Retain this wiring diagram; please return this document to service information pack upon completion of work.
  • Page 9 INSTALLER’S GUIDE Figure 9. *YCZ Economizer Connection Diagram IMPORTANT-Retain this wiring diagram; please return this document to service information pack upon completion of work.
  • Page 10: Spring Return

    INSTALLER’S GUIDE 5A. Checkout - For Units with a Honeywell W7459 Control, Only. See 5B for W7212 This motor checkout ensures that: Operate the motor through its complete open-close stroke. If necessary, release one of the previously tight- 1. The motor operates the load. ened linkage connections to prevent damage.
  • Page 11 INSTALLER’S GUIDE Table 2. Enthalpy Checkout Procedure - W7459 Control Checkout Procedure Response 1. Disconnect power at TR and TR1. 2. Disconnect jumper P to P1. 3. Jumper TR to 1. 4. Jumper T1 to T. LED is off. 5. If connected, remove C7400 Solid State Enthalpy Sensor from ter- Motor is in closed position.
  • Page 12 INSTALLER’S GUIDE Table 3. Temp vs. OHM Values for MAS (Mixed Air Sensor) Temp vs. OHM for MAS (Mixed Air Sensor) Temp F Temp C R(K OHMS) DC Volts 33.8 9.576 3.910 35.6 9.092 3.882 37.4 8.636 3.894 39.2 8.204 3.863 41.0 7.796...
  • Page 13: Checkout And Troubleshooting

    INSTALLER’S GUIDE 5B. CHECKOUT - For Units with a Honeywell W7212 Control, Only. See 5A for W7459 CHECKOUT AND TROUBLESHOOTING W7212 Checkout requires a 9V battery, 620 ohm, 1.2K ohm, 5.6K ohm, and 6.8K ohm resistors. Use Table 4 and Fig. 12 for checkout. CAUTION Open DC VOLTMETER...
  • Page 14: Differential Enthalpy

    INSTALLER’S GUIDE Table 4. Checkout for W7212, W7213, W7214 Economizer Connected to Honeywell Actuator (Cont.) Step Checkout Procedure Proper Response DIFFERENTIAL ENTHALPY Execute stop one, Checkout Preparation. ― Turn DCV MAX to mid position. Place 620 ohm resistor across S and + (white sleeve resistor makes OA enthalpy low).
  • Page 15 About Trane and American Standard Heating and Air Conditioning Trane and American Standard create comfortable, energy efficient indoor environments for residential applications. For more information, please visit www.trane.com or www.americanstandardair.com The manufacturer has a policy of continuous data improvement and it reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.