Porsche 718 Cayman GT4 Clubsport MR 2019 Technical Manual

Porsche 718 Cayman GT4 Clubsport MR 2019 Technical Manual

Manthey-racing

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Porsche 718 Cayman GT4 Clubsport MR & Trophy (2019)
Technical manual
Version V1, 08/2019

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Summary of Contents for Porsche 718 Cayman GT4 Clubsport MR 2019

  • Page 1 Porsche 718 Cayman GT4 Clubsport MR & Trophy (2019) Technical manual Version V1, 08/2019...
  • Page 3 GT4 Clubsport MR SRO-GT4) easier. It does not replace the separate installation guide 53520 Meuspath and the technical documents of the Porsche AG for the 718 Cayman GT4 Clubsport. Deutschland We wish you much success with your 718 Cayman GT4 Clubsport MR.
  • Page 4 Please always use this technical manual in conjunction with the technical documentation for the Porsche 718 Cayman GT4 Clubsport from Porsche AG. Manuals, parts catalogs and technical information (TI) for the basic vehicle can be viewed and downloaded at No proper use https://motorsport.porsche.com.
  • Page 5 NOTE WARNING OF PROPERTY DAMAGE IF NON-OBSERVANCE. Includes action-supporting information to facilitate the work process. Specifies a tightening torque default [Nm]. Specified tightening torques must be adhered to. Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 6: Table Of Contents

    3.2 Air Jack System 3.3 Attachment parts (Bodywork) 3.4 Refueling SRO-GT4 3.5 Refueling Trophy 3.6 Polycarbonate windscreen 3.7 Holder rear wing SRO-GT4 3.8 Reference point height measurement SRO-GT4 Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 7: Engine

    Engine 1.1 Maintenance interval 1.2 Air intake grid 1.3 Connection pressure sensor Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 8: Maintenance Interval

    Check for damage, free from foreign ob- Protective grid air inlets Before every session jects Connection of vacuum sensor (SRO) Before every race event Check for tightness and chafing Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 9: Air Intake Grid

    For mounting the protective grids, please observe the installation in- AS DOOR SILL RIGHT structions of Manthey-Racing GmbH. GITTER LUFTANSAUGUNG LI. MTH541561 GRID AIR INTAKE LEFT GITTER LUFTANSAUGUNG RE. MTH541562 GRID AIR INTAKE RIGHT Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 10 ► For assembly, the intake manifold of the engine must be dismantled. Information on disassembly/ assembly of the intake manifold can be found in the corresponding repair manuals of Porsche AG. The measuring outlet is equipped with an internal thread M10X1.
  • Page 11: Chassis

    CHASSIS 2.1 Maintenance interval 2.2 Spring assemblies SRO-GT4 2.3 Decommissioning low-speed adjuster SRO-GT4 2.4 Spring assemblies Trophy 2.5 Wheels and mounting (BBS rim) Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 12: Maintenance Interval

    Check for damage to the hexagon, ball Wheel nut Before every session seat and thread, replace if necessary Check for damage and deformation, re- BBS rim front/rear axle Before every session place if necessary Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 13: Spring Assemblies Sro-Gt4

    Term revisions and accident repairs can be handled by Manthey- NOTE Racing GmbH. Further information about the suspension components can be found in the technical manual of Porsche AG. Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 14: Decommissioning Low-Speed Adjuster Sro-Gt4

    Bezeichnung / Description Teile Nr. / Part no. STILLEGUNG 3FACH AUF 2FACH MTH022990 DUMMY SUSPENSION Detailed assembly instructions can be downloaded from the download area of the Manthey-Racing website. Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 15: Spring Assemblies Trophy

    Term revisions and accident repairs can be handled by Manthey- NOTE Racing GmbH. Further information about the suspension components can be found in the technical manual of Porsche AG. Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 16: Wheels And Mounting (Bbs Rim)

    HALTER RDK SENSOR jammed stone between the brake caliper and the rim), the rim must be 9F0907455A BRACKET TPM SENSOR replaced. A repair is not allowed! Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 17 Only use the valves approved according to the parts catalog and tech- ATTENTION nical manual of Porsche AG. Only RDK sensors approved by Porsche AG, including heat protection, NOTE may be installed. For aftermarket products, there is a risk that they will not be recognized by the RDK-Systems or that they will deliver falsified air pressure values.
  • Page 18: Body Exterior

    3.2 Air Jack System 3.3 Attachment parts (bodywork) 3.4 Refueling SRO-GT4 3.5 Refueling Trophy 3.6 Polycarbonate windscreen 3.7 Bracket rear wing SRO-GT4 3.8 Reference point height measurement SRO-GT4 Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 19: Maintenance Interval

    Complete fuel system incl. fuel tower Before every session can. Check the three-flap valve for proper function Check for tightness and damage (e.g. Rear wing bracket Before every session cracks, replace if necessary) Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 20: Air Jack System

    If a lifting plug is opened, a revision by the manufacturer is necessary. Never exceed the maximum permitted system pressure of 35 bar. ATTENTION Lines, connections and lifting plug can be damaged. Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 21 The warnings attached to the rear side windows and the boot lid must WARNING not be removed. The permanent danger identification is the responsi- bility of the vehicle operator. Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 22 Additional safety when working under the lifted vehicle is strongly recommended. Accident prevention is the responsibility of the operator/user. If you have any questions about the optional accessory equipment for the air lift system, please contact: sales@manthey-racing.de. Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 23 LEITUNG AN VENTIL MTH583255A AIR LINE MAIN VALVE ANSCHLUSSVENTIL 9915831038A MAIN VALVE LEITUNG SEITLICH MTH583253A AIR LINE SIDE LUFTHEBER HINTEN 9915831118A LIFTING CYLINDER REAR HOHLSCHRAUBE MR012951 Warning BANJO BOLT Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 24 WASHER FITTING DOPPEL-KABELBINDER MR002987 CABLE BINDER DOUBLE KOMBI-BINDER 99959112640 CABLE BINDER AUFKLEBER HEBEANLAGE MTH583201 STICKER AIR JACK SYSTEM LUFTHEBERSTUETZE Ø50mm MTH583050 SAFETY FRONT LUFTHEBERSTUETZE Ø60mm MTH583051 SAFETY REAR Warning Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 25 HOHLSCHRAUBE AN HEBESTEMPEL 22 Nm BANJO BOLT TO AIR JACK A revision of lifting plugs is possible by the manufacturer. KRONTEC Maschinenbau GmbH Walhallastraße 19 93083 Neutraubling Germany www.krontec.de Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 26: Attachment Parts (Bodywork)

    For the repair of components made of natural fiber (flax), the material NOTE described in the homologation documents must be used. Other fiber materials are not homologated and are not allowed for repairs! Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 27 BUGLIPPE NATURFASER Pay attention to the tightening torque of the raised countersunk-head MTH810160 NOTE SPOILER NATURAL FIBRE screws M5x12 (item 2). LINSENKOPFSCHRAUBE M5X12 999073268A2 PANHEAD SCREW M5X12 6 Nm Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 28 SCHUBFELD CFK MTH810154 FLAT UNDERBODY CFK BLECHSCHRAUBE 4,8X16 12 9A700769800 ST4,8X16 TAPPING SCREW LINSENKOPFSCHRAUBE SCHRAUBE M5X12 31 999073268A2 PAN HEAD SCREW M5X12 LINSENKOPFSCHRAUBE M5X16 999073269A2 PAN HEAD SCREW M5X16 Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 29 Pos. Bezeichnung / Description Tightening torque [Nm] BLECHSCHRAUBE 4,8X16 3,2 Nm ST4,8X16 TAPPING SCREW LINSENKOPFSCHRAUBE M5X12 6 Nm PAN HEAD SCREW M5X12 LINSENKOPFSCHRAUBE M5X16 6 Nm PAN HEAD SCREW M5X16 Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 30 Bezeichnung / Description Tightening torque [Nm] BUNDMUTTER M6 10 Nm COLLAR NUT M6 LINSENKOPFSCHRAUBE M6X16 10 Nm PAN HEAD SCREW M6X16 LINSENKOPFSCHRAUBE M5X12 3 Nm PAN HEAD SCREW M5X12 Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 31 PLATTE MTH511543 DISK NIET MR004270 RIVET Further information on mounting the quick-release fasteners can be found in the technical manual for the Porsche 718 Cayman GT4 Club- HAUBENPIN 99351132170 LID PIN sport. PORSCHE EMBLEM AUFKLEBER MTH911756 PORSCHE BLAZON STICKER Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR &...
  • Page 32 LID PIN Further information on mounting the quick-release fasteners can be PORSCHE EMBLEM 9P1853601 found in the technical manual for the Porsche 718 Cayman GT4 Club- PORSCHE BLAZON sport. Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy...
  • Page 33 PAN HEAD SCREW M5X12 BLECHSCHRAUBE 3,2 Nm BUNDMUTTER M5 ST4,8X16 TAPPING SCREW MR003275 COLLAR NUT M5 BUNDMUTTER M5 6 Nm BLINTNIET COLLAR NUT M5 99919019130 RIVET SCHRIFTZUG (WEISS) MTH010106 STICKER (WHITE) Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 34 The strake MTH811081 must be mounted on the left side of the LINSENKOPFSCHRAUBE M5X12 diffuser. The strake with part number MTH811082 is mounted on the 999073295A2 PAN HEAD SCREW M5X12 right side of the diffuser. Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 35 Check the two pull rods (Pos. 18) regularly for tightness and adjust if NOTE necessary. Detailed installation instructions can be downloaded from the down- load area of the Manthey-Racing website. Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 36 EINSTELLSCHEIBE 1,0MM 9915317238A ADJUSTING SHIM 1,0MM EINSTELLSCHEIBE 0,5MM 9915317238B ADJUSTING SHIM 0,5MM BUNDMUTTER M8 PAF003923 COLLAR NUT M8 FÜHRUNGSSTIFT MR012910 GUMMI FÜR FÜHRUNGSSTIFT (ROT) MR012913 RUBBER STOP (RED) Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 37 ADHESIVE TAPE LEFT KLEBEBAND FORMTEIL RECHTS 98151278480 ADHESIVE TAPE RIGHT DICHTBAND SELBSTKLEBEND 99991172840 SEALING TAPE KLEBESATZ PC-SCHEIBE MTH541915 BONDING SET AUFKLEBER DICHTUNG MR012912 SEALING STICKER VERSCHLUSSSTOPFEN MR012911 PLUG Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 38 ALLEN SCREW M6X50 BUNDMUTTER M8 35 Nm COLLAR NUT M8 BUNDMUTTER M8 35 Nm COLLAR NUT M8 LINSENKOPFSCHRAUBE M6X16 10 Nm PANHEAD SCREW M6X16 LINSENKOPFSCHRAUBE 8 Nm PANHEAD SCREW Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 39: Refueling Sro-Gt4

    Check seals , seals of the fuel can and double valve on the fuel tower ATTENTION regularly for damage and wear. Replace if necessary. Observe the information and technical information in the manual for NOTE the 718 Cayman GT4 from Porsche AG. Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 40 MR012968 HOSE CLAMP DICHTRING MTH123101 SEALING RING FLACHMUTTER MTH123102 HEXAGON NUT The greyed-out positions will be taken over by the base vehicle 718 NOTE Cayman GT4 Clubsport (Competition). Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 41 PAN HEAD SCREW SENKKOPFSCHRAUBE 3 Nm COUNTERSUNK SCREW LINSENKOPFSCHRAUBE 3 Nm PAN HEAD SCREW LINSENKOPFSCHRAUBE 3 Nm PAN HEAD SCREW MUTTER 30 Nm MUTTER 30 Nm MUTTER 30 Nm Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 42: Refueling Trophy

    NOTE filling system. This must be ordered separately if required. Observe the information and technical information in the manual for NOTE the 718 Cayman GT4 from Porsche AG. Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 43 CABLE TIES SPIRALSCHLAUCH MR002331 WIRE HOSE DICHTSCHEIBE 29 MR003378 SEALING WASHER ROLLOVER VENTIL MTH201763 ROLLOVER VALVE DRAHTSCHLAUCHKLEMME MR012968 HOSE CLAMP DICHTRING MTH123101 SEALING RING FLACHMUTTER MTH123102 HEXAGON NUT Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 44 PAN HEAD SCREW SENKKOPFSCHRAUBE 3 Nm COUNTERSUNK SCREW LINSENKOPFSCHRAUBE 3 Nm PAN HEAD SCREW LINSENKOPFSCHRAUBE 3 Nm PAN HEAD SCREW MUTTER 30 Nm MUTTER 30 Nm MUTTER 30 Nm Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 45: Polycarbonate Windscreen

    WINDSHIELD SEALING BEFESTIGUNGS SATZ MTH541918 MOUNTING SET Detailed installation instructions can be downloaded from the down- ABREISSFOLIE 4-LALIG load area of the Manthey-Racing website. o.B. MTH541912 TEAR-OFF FOIL 4-LAYER Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 46 MTH827992 BRACKET REAR WING RH SRO-GT4 8 Nm + Loctite 246 (intermediate firm) Detailed installation instructions can be downloaded from the down- load area of the Manthey-Racing website. Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 47: Reference Point Height Measurement Sro-Gt4

    35 mm must be introduced at the points shown in the front underbody paneling. Detailed installation instructions can be downloaded from the down- load area of the Manthey-Racing website. Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 48: Body Interior

    BODY INTERIOR 4.1 Maintenance interval 4.2 Safety foam driver's door 4.3 Safety net Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 49: Maintenance Interval

    Safety net Before every session Check correct voltage of the nets. Check straps and nets for cracks/cuts and re- place if necessary. Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 50: Safety Foam Driver's Door

    Teile Nr. / Part no. TUERSCHAUM INKL. KLEBESET MTH531750 SAFETY FOAM INCL. ADHESIVE If a new shell construction door is ordered from Porsche Motorsport, NOTE the described safety foam is not included. The purchase is made ex- clusively through Manthey-Racing.
  • Page 51: Safety Net

    SAFETY NET SET POS.2-5 GEWINDEZAPFEN 9F0857973 THREADED PIN SICHERHEITSNETZ SEITLICH 9917225217A SAFETY NET LATERAL SICHERHEITZNETZ MITTE 9917225237A SAFETY NET CENTER HALBSCHALE MTH801111 BRAKET SCHRAUBE M6X20 N10653601 SCREW M6X20 Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 52 The existing provisions for the use of the said network can be viewed and obtained at www.fia.com. Detailed installation instructions can be downloaded from the down- load area of the Manthey-Racing website. Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 53: Electrics

    ELECTRICS 5.1 Maintenance interval 5.2 Xenon Headlight Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 54: Maintenance Interval

    Check the function of the LEDs Light ring Before every session Check the function of the main head- lights Cable strands of lighting Before every session Check for tightness and chafing Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 55: Xenon Headlight

    The four LEDs of the daytime running lights also function as NOTE turn signals. The standard high beam switch of the vehicle is no longer available for this type of headlight. Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 56: Contacts

    Porsche (China) Motors Limited 3/F +86 156 0191 1505 Tower B, Building 11 Caymangt4@porsche-motorsport-asia- Lujiazui Software Park pacific.com 1215-1217 Dong Fang Road China (Shanghai) Pilot Free Trade Zone Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...
  • Page 57 Contacts Sales sports- and spare parts The sale of sports and spare parts takes place via the Porsche Motorsport Portal. For this purpose, the creation of a customer account, as well as a user application is required. You can request this via the email address raceparts@porsche.de.
  • Page 58 Fax: +44 (0) 1332 8507 49 Fax: +44 (0) 1280 8235 95 E-Mail: info@krontec.de E-Mail: info@premier-fuel-systems.com E-Mail: sales@racelogic.co.uk E-Mail: info@safecraftracing.com Website: www.racelogic.co.uk Website: www.krontec.de Website: www.premier-fuel-systems.com Website: www.safecraftracing.com Version V1, 08/2019 Porsche 718 Cayman GT4 Clubsport MR & Trophy Home...

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