Table of Contents 1.10.9.1. Gas Furnace and Air Conditioning ............13 1.10.9.2. Heat Pump with Electric Backup Heat ..........13 1. General ..................4 1.10.9.3. Heat Pump - Dual Fuel heating, 1-stage or 2 Stage Heat Pump and Gas Furnace ..................13 1.1.
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5.2. Dual Fuel System Start-Up Defrost Temperating Sensor Placement and 3.3.1. Operation ......................27 Checkout ......................49 3.3.2. Integrated Furnace Control W2 terminal to Harmony III zoning system Control ......................... 28 5.2.1. Start-Up the System (All Models) ................ 49 3.3.3. Installation Setup Worksheets ................28 5.2.2.
Zoning Accessory Kit (39W67) (required if Humiditrol EDA, above, is ® ® used) NOTE: Due to Lennox’ ongoing commitment to quality, features and options are eneral subject to change without notice and without incurring liability. Improper installation, adjustment, alteration, service or maintenance can cause 1.1.
• Remote Vacation Switch (optional; ordered separately) 1.5. Residential Zone Control System - Overview of Field 1.6.1. Zone Control System Wiring The Harmony III zoning system monitors electrical signals and directs control signals between thermostats, dampers, and HVAC equipment. ZONE 1 ZONE 2 THERMOSTAT (ZONE 1 OR CENTRAL CONTROL THERMOSTAT...
1.6.6. Remote Vacation Switch • Non-power robbing The Harmony III zoning system control panel includes connections for an optional • Auto-changeover or non auto-changeover remote vacation switch (see “Figure 2. Harmony III Zoning System Zone Control • Lennox recommends that zone 1 thermostat (central [vacation] mode controller) Panel”...
3 options referenced in “1.7.3. Selecting/Installing CAUTION Indoor and Outdoor Units” as only those will work with the Harmony III zoning system; other types of units will not allow the Harmony III zoning system to This device is manufactured using unpainted and pre-painted metal. Sharp proportion the amount of air going to each zone.
Refer to “Table zone control system power-up must occur at the same time or before the furnace 8. Lennox AC or Heat Pump Units” on page 7 which shows an example of an or air handler unit is powered up.
4 shows how the dampers may be linked to distribute some of the air from a small zone into another zone. HEATING STAGING JUMPERS ZONE 1 COOLING STAGING Note: Zone JUMPERS PIAB DAMPER Dampers are JUMPERS Power-Close CONTINUOUS AIR type. REDUCTION JUMPERS RELAY Zone 1 (smallest zone)
10. Air Jumper Positions Conversion Chart” to maintain equivalent air 1.10.5. Determining PIAB Jumper Settings settings when setting up the Harmony III zoning system. NOTE: Use “6.3.2. PIAB Calculation Worksheet” on page 65 (also see example Table 10. Air Jumper Positions Conversion Chart below) to help calculate the zone control system PIAB settings.
The selections are 75%, 50%, 25% and 0%. At the factory, the jumper is set on airflow (CFM) requested by the Harmony III zoning system. 0%. Set the jumper to the position equal to the amount of continuous air reduction desired.
105F 2ND STAGE 1ST STAGE 2ND STAGE TIME When the zone control system is applied to a heat pump with electric heat, the electric heat will be staged ON to maintain the discharge air temperature set by the heating staging jumper position. Gas furnace with 160°F upper limit (range: 100 - 130; recommended: 120). The maximum discharge air temperature at which the furnace may run is fixed at 160°F.
1.10.9. System Configuration/E-Heat Stages) When using a heat pump with electric backup heat, insert an E-HEAT jumper to select the total number of available electric heat stages. The diagram above shows The SYSTEM configuration jumpers must be inserted to select the type of cooling a single heat-strip configuration. and heating system that has been installed and the E-HEAT Stages jumper defines if the system is dual fuel or defines the number of electric heating stages used. 1.10.9.3. Heat Pump - Dual Fuel heating, 1-stage or 2 Stage Heat Pump and Gas Furnace 1.10.9.1.
(1-4) plus relays (K1-K4) not to exceed class II wiring limit of 75 VA. Combined load of zone dampers and zone relays not to exceed 60 VA. Use Lennox Catalog number 56L68 for Zone Relays 1 through 4.
• Use a 230VAC primary transformer with air handlers (CBX25UHV, CBX32MV, CBA38MV and CBX40UHV) The common C terminal of the Harmony III zoning system zone control panel • Use a 115VAC transformer with furnaces (SLP98, SL280V,EL296V and MUST be connected to the common terminal of the integrated control, or if using SL297NV) and with CBWMV.
SLP98DF090XV48C** duty cycle corresponds to the maximum CFM. SLP98DF090XV60C** ** Listed values in the table correspond to 0% duty cycle of the Harmony III zoning SL280DF090V60C SLP98DF110XV60C** system control signal. Since the Harmony III zoning system puts 3% at minimum, SLP98UH070XV36B** actual value may be 10-30 CFM higher.
1.14. System Flow Diagrams HEATING DEMAND RECEIVED COOLING DEMAND RECEIVED 5 minutes since completion of last heating demand 5 minutes since completion of last cooling Order of Staging: demand HP stg 1 (Y1) Energize (Y1/Y2) HP stg 2 (Y2) Energize heat strip compressor heat Elec strip stg 1 (W1) stage (W1/W2) and...
2.1.4. Tee (High Pressure Switch; Heat Pumps only) Follow all equipment installation instructions provided with each unit. A tee (Lennox #87071) is needed to install the pressure switch along with a valve core (Schrader) for checking pressure in the vapor line during heat pump heating 2.1.2.
2.1.6. Defrost Tempering Kit A defrost tempering kit (67M41) may be implemented in a dual-fuel (Option 3) system. This kit consists of a thermostat probe/switch which is installed between the furnace and the evaporator coil to turn the furnace on (at 80°F) and off (at 90°F) during a defrost cycle. This tempers the discharge air and protects the compressor from high refrigeration pressures during defrost. The following figure show the defrost temperating kit components and see “Figure 4.
VARIABLE SPEED AIR HANDLER NOTE: Select number of HP stages by placing jumper in appropriate position (2-Stage HP illustrated) System Configuration & E-Heat jumper settings Figure 20. Option 2 - Typical Lennox Heat Pump and Lennox Variable-Speed Air Handler (Troubleshooting)
2.3. Heat Pump System Start-Up and Checkout IMPORTANT The zone control system power-up must occur at the same time or before the furnace or air handler unit is powered up. 2.3.1. Powering the System (All Systems) 1. Adjust all thermostat settings so that no demand will occur. 2.
2.3.2.2. Typical Heat Pump Heating Checkout (Multiple Zone) 1. Apply heating demand to all thermostats. • All zone thermostat W LEDs on (heat demands). Prerequisites: All zone thermostats set to heat. • Output Heat LED Y1 on (compressor). • Heating and Fan LEDs on. •...
2.3.2.3. Typical Heat Pump Heating Checkout (Central Mode) 1. Set zone 1 thermostat for a heat demand; check: • Zone 1 thermostat W LED on (heating demand). Prerequisites: • Output Heat Y1 LED on (compressor on). • Central mode switch on •...
W1 energized during defrost? ing? Heating? Defrost? Emer. Heating? ately during defrost? sponse to demand? mand changes? If no, does DS output vary from 0 to 25VDC? Figure 21. Option 2 - Typical Lennox Heat Pump and Lennox Variable-Speed Air Handler (Troubleshooting)
De-energize demand stages 1 and 2 and W1 & W2 satisfied blower fan @furnace Heating Heating demand Harmony III control demand satisfied de-energizes all satisfied compressor stages - uses auxiliary heat to complete existing heat demand De-energize all compressor stages...
COOL STAGES BY PLACING JUMPER IN IMPORTANT! APPROPRIATE POSITION. trical adjustments (jumpers and wiring changes) have been (2-STG CLG SHOWN) Figure 22. Harmony III zoning system Option 1 - Typical Lennox Variable-Speed Gas Furnace and 1- or 2-Stage Air Conditioner...
The dehumidification on-board clippable link W914 Dehum - Harmony (R to DS) on the integrated furnace control must be cut for operation with the Harmony III zoning • The Harmony III zoning system control’s pulse width modulated (PWM) output system control. Once the link is cut, the presence of the Harmony III™ zoning signal is connected to the DS terminal on the furnace control.
√ Cut on-board link W914 DEHUM OR HARMONY (R to DS) on furnace IFC control (if not cut, fuse will blow in Harmony III zoning system control board) Since the furnace automatically adjusts firing rate to match CFM to achieve a target √ W2 connection from Harmony III zoning system to SLP98 is optional – see Harmony III zoning temperature rise, connection of Harmony III zoning system control to W2 terminal system / furnace installation instructions for details on the integrated control is not required. √ DIP switch settings (ON or OFF): With W2 connected, lower firing rates can be used for W1 demand usually resulting DIP switches 6 and 7 –...
DIP Switch ON or OFF Condition 9 System Configuration DIP switch 1 – leave at factory setting – ignored by Harmony III Circle one: HP GAS Set to GAS jumpers zoning system Set to match condenser, 1 or DIP switch 2 –...
√ Indoor Unit Wiring Completed: 3.3.4.2. Balance Point Setting DS” on Harmony III to “DS” on indoor unit connected (Dual Fuel Systems) Balance Point Sensor (kit 10Z23) communicates with the ”C” on indoor unit connected to Harmony III transformer “C”, zone control panel whether or not to force the Gas Furnace to satisfy heating No connection to “Y1”...
3.3.4.5. Cooling Operation DIP switches 9 and 10 determines cooling blower ramping profile and When the Harmony III™ zoning system receives a thermostat cooling call, the is ignored by Harmony III zoning system following events occur: DIP switches 11 and 12 determines heating blower speed and is •...
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Actual CFM: Field Wiring Checklist √ Indoor Unit Wiring Completed: DS on Harmony III to DS on indoor unit connected C on indoor unit connected to Harmony III transformer C No connection to Y1 or Y2 on indoor unit. √...
3.4. Furnace System Start-Up and Checkout IMPORTANT The zone control system power-up must occur at the same time or before the furnace or air handler unit is powered up. 3.4.1. Start-Up the System (All Models) 1. Adjust all thermostat settings so that no demand will occur. 2.
3.4.2.2. Typical Gas Heating Checkout (Multiple Zone) 1. Apply heating demand to all thermostats. • All zone thermostat W LEDs on (heat demands) Prerequisites: All zone thermostats set to heat. • LEDs dampers 1 - 4 off (all dampers open) •...
3.4.2.3. Typical Gas Heating Checkout (Central Mode) 1. Set zone 1 thermostat for a heat demand; check: • Zone 1 thermostat W LED on (heating demand). Prerequisites: • Output Heat Y1 LED on (furnace on). • Central mode switch on •...
3.5. Zoning System with Gas Furnace Troubleshooting - Option 1 3.5.1. Troubleshooting Diagrams Are thermostats wired correctly? Line Voltage to transformer? Does zone control system respond appropriately to demand? 24VAC from transformer to zone control panel? Are all wire connections good? Are all wire connections correct? Heat/cool thermostat used? (Must not use heat pump thermostat.) Does electronic thermostat have relay switching output? If not, isolation relays may need to be used.
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Is it operating properly? cooling? System Jumper Settings manual CONNECT HARMONY III W2 DIRECTLY TO (NOTE: Zone 1 may have a second gized in response to demand? jumper on 140F DAS pins) THE HIGH STAGE TERMINAL ON GAS VALVE...
3.5.2. Gas Heating Operation 3.5.3. Discharge Air Upper Limit and Differential Temperatures HEATING DEMAND Furnace RECEIVED energized REFER TO DISCHARGE AIR 3-Minutes UPPER LIMIT DIAGRAM since completion (Page 38) FOR UPPER LIMIT Monitor of last heating AND DIFFERENTIAL DETAILS. demand discharge air temperature Energize W2...
For any option or variation, connect thermostat wire between “C” Figure 26. Cooling Only on terminal strip(s) of controlled equipment and zone control Figure 27. Hot Water Coil and Current Lennox Air Handlers...
4.2.2. Non-Communicating Indoor Control Condensing Unit These air handler blower motors are controlled by the BDC3 drive control; CFM System configuration jumpers: adjustment Is by jumper setting selection. 1COOL or 2COOL. Locate the BDC3 board in the blower control box. Before connecting the zone control E-Heat stage jumper set on # panel to the BDC3 board, complete all of the applicable electrical adjustments as W1-Def...
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If this wire is not removed, the DS signal from the Harmony III zoning system control will not be able to vary the speed of the indoor blower motor.
√ Thermostat and Damper Wiring Completed HEAT HIGH Heating blower speed selection – Ignored by Harmony III zoning system √ Discharge Sensor wired to Harmony III zoning system DELAY Cooling blower ramping – Ignored by Harmony III zoning system BLOWER Continuous fan speed –...
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Setting affects both heating and cooling blower speeds (see blower tables ADJUST to determine setting) HEAT HIGH Heating blower speed selection – Ignored by Harmony III zoning system DELAY Cooling blower ramping – Ignored by Harmony III zoning system Panel Setup: 9 Heating staging jumper...
Condition √ Indoor Unit Wiring Completed: This setting, along w/ ADJUST setting, determines maximum DS on Harmony III to DS on indoor unit connected COOL system CFM (See blower tables) C on indoor unit connected to Harmony III transformer C.
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9 On the CBX25UHV the blue wire that goes between plug # 2 of the circuit board and one side DS on Harmony III to DS on indoor unit connected of the contacts on the BR relay must be removed and connected to the G pigtail. Tape off end of C on indoor unit connected to Harmony III transformer C.
9 Cut on-board link R to DS “DEHUM or HARMONY” 9 For Hot Water Coil Only—Add K212 Relay and wire per Harmony III wiring detail. NOTE - NOTE: All of the above are recommended starting positions for DIP switches and Discharge air sensor must be located downstream of cooling coil and hot water coil.
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DELAY Harmony III zoning system √ Discharge Sensor wired to Harmony III zoning system and if a hot water coil is used, the sensor must be located down stream of the hot water coil. Panel Setup: 9 Heating staging jumper...
BY PLACING JUMPER IN APPROPRIATE IMPORTANT! Connectivity is NOT COMPLETE until all POSITION. (2-STG HP SHOWN) electrical adjustments (jumpers and wiring changes) have Figure 32. Option 3 - Typical Lennox Heat Pump and Lennox Variable-Speed Gas Furnace (Dual Fuel) (Troubleshooting)
5.2. Dual Fuel System Start-Up Defrost Temperating Sensor Placement and Checkout 5.2.1. Start-Up the System (All Models) 1. Adjust all thermostat settings so that no demand will occur. 2. Apply power to the zone panel transformer and to the furnace and observe the following: all four diagnostic LEDs will light;...
5.2.3. Checkouts 5.2.3.1. Typical Dual Fuel Gas Heating (Single Zone) 1. Set zone 1 thermostat for a heat demand; check: Zone 1 thermostat W LED on (heating demand). • Prerequisites: • Damper LED 1 off (damper open). • Zone 1 thermostat set to Heat. •...
5.2.3.2. Typical Dual Fuel Gas Heating (Multiple Zone) 1. Set all zone thermostats for a heat demand; check: • All zone 1 thermostat W LED on (heating demand). Prerequisites: • Damper LED 1 - 4 off (all damper open). Zone 1 thermostat set to Heat. •...
5.2.3.3. Typical Dual Fuel Gas Heating (Central Mode) 1. Set zone 1 thermostat for a heat demand; check: • Zone 1 thermostat W LED on (heating demand). Prerequisites: • Output Heat W1 LED on (furnace on). • Central mode switch on. •...
Does indoor unit respond to outputs? Cooling? Heating? Defrost? Emer. Heating? Does blower speed change as zone demand changes? If no, does DS output vary from 0 to 25VDC? Figure 34. Option 3 - Typical Lennox Heat Pump and Lennox Variable-Speed Gas Furnace (Dual Fuel) (Troubleshooting...
5.3.2. Dual Fuel Operation (Below Balance Point) 5.3.3. Discharge Air Upper Limit and Differential Temperatures HEATING DEMAND Furnace energized RECEIVED Ambient See Above Balance Monitor temp. Below Point Sensor discharge air Balance Point setpoint flow diagram Sensor setpoint temperature Discharge air upper limit is 160ºF unless 140ºF DAS jumper installed discharge air at upper...
De-energize Heating Heating all heat pump demand demand satisfied satisfied and furnace Heating stages Harmony III control demand de-energizes all satisfied System compressor stages - uses in 3-hr backup pressor stages; start heat mode auxiliary heat to complete 5-minute delay...
DIP switches 7 and 8 determine blower “adjust” setting √ Indoor Unit Wiring Completed: for maximum system air volume DS on Harmony III to DS on indoor unit connected DIP switches 9 and 10 determines cooling blower ramping profile and is ignored by Harmony III zoning C on indoor unit connected to Harmony III transformer C system No connection to Y1 or Y2 on indoor unit.
Total system CFM per Minimum CFM: with all zones calling: tables: DIP Switch ON or OFF Condition DIP switch 1 – leave at factory setting – ignored by Harmony III zoning 9 Zone 1 Name: Desired CFM: PIAB Setting: Actual CFM: system...
Circle one: 0 25 50 75 Percentage airflow reduction Miscellaneous Items: for continuous fan operation 9 Install Pressure Switch in the outdoor unit per Harmony III installation instructions (27W13 for 9 Heating Air Reduction Circle one: 0 20 40 Percentage air flow reduction R410A or 27W12 for R22)
rOublesHOOtinG 6.1. Operation and Troubleshooting Indicators 6.1.1. Zone Control Panel LEDs The zone control system operation is indicated by light emitting diodes (LEDs) located on the zone control panel. In addition to operating condition, the LEDs provide valuable information system troubleshooting. The LEDs (shown in figure OUTDOOR THERMOSTAT / 30) are thermostat, diagnostic, and output status.
6.1.2. Fault Recall and Time Delay Override Table 14. Time Delays When the Time Delay Override is pressed and held, the internal clock speeds up Delay Time Function by a factor of 60. This overrides the current time delay and permits the next event This timer is defined as the amount of time to occur. “Table 14. Time Delays” on page 60 identifies the time delays used by to hold the last zone calling open past the...
Do not touch both probes with your fingers—doing so will produce a faulty reading. runs at a minimum fan speed, check and make sure C on the indoor unit is At 77°F, the resistance of the sensor will be 10K ohm; at lower probe temperatures, connected to C on the zone panel transformer connection. expect higher resistance; at warmer probe temperatures, expect lower resistance. NOTE: SLP98 furnace models are equipped with an LED on the integrated control which displays blower airflow in all modes of operation.
6.2. Diagnostic LED Error Codes The blower may run during a fail-safe condition after a heating demand. This is due to the operation of the integrated control inside the furnace. When the zone control system finds a problem (error condition), it will turn on If a shutdown condition occurs while there is a call for cooling, a five-minute timer one or more of the diagnostic LEDs on the zone control.
Table 15. Diagnostics Codes Fail-safe (0-off;1-on) Code (System Diag Fault Indicated Remedy Shut LED1234 Down) Open pressure Displayed when the pressure switch opens and does not necessarily mean there is anything wrong. However, try increasing the air delivered to switch (heat 1001 the smallest zone.
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Table 18. Determine Total Continuous CFM delivered Table 16. Determine total PIAB and Total CFM Delivered Example values Jumpers Jumpers Cont. Air Heating Air Min. Max. Reduction Red. Cont. Air Heating Air Min. Max. Reduction Red. 2200 2200 Gray zones are calling. •...
All of the below are approximations and examples only. All equipment can differ output by load and system matching. All the attached is meant to show common examples for safe operation of Lennox equipment. CFM valves are not all exact available targets but will yield a close approximation to all applications.
This will prevent problems associated with a NO HEAT condition (frozen pipes, etc.) The principle system component is the control center which acts as the “brains” of the Harmony III zoning system. It coordinates all of the operations of thermostats, motorized dampers, and HVAC equipment. 8.4.
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® 8.7. How are Zones Determined? installed, ask for a copy of those kit’s installation and operation instructions. Your Lennox dealer has sectioned the rooms of your home or building into zones 8.12. Thermostat replacement using the following considerations: • Structural and Architectural Considerations - In multi-level houses using...
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8.14. Homeowners Zone Information Record Table 37. Homeowners Zone Information Record Zone Number Record which rooms are zoned together and controlled by thermostat number. Lennox Dealer: Contact: Telephone Number: Installation Date...