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Navistar SmartDrive SR4 International LT 625 Series Installation Manual
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Navistar SmartDrive SR4 International LT 625 Series Installation Manual

Navistar SmartDrive SR4 International LT 625 Series Installation Manual

Vsa covers models manufactured between 2016-2021
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International LT625
SmartDrive
TM
SR4 International LT Series 625 Installation Guide
This VSA covers models manufactured between 2016-2021
Manufactured by Navistar Inc.
Released between 2016-Present
CO MPANY CO NFIDENTIAL
Rev 5, August 04, 2020
© 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.

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Summary of Contents for Navistar SmartDrive SR4 International LT 625 Series

  • Page 1 International LT625 SmartDrive SR4 International LT Series 625 Installation Guide This VSA covers models manufactured between 2016-2021 Manufactured by Navistar Inc. Released between 2016-Present CO MPANY CO NFIDENTIAL Rev 5, August 04, 2020 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.

  • Page 2: Cable Guide

    2016 - 2021 International LT625 Cable Guide Year Range SR4 Harness Description SR4 SKU Cable Type J1939 & J1708 Released 9 Pin Type 1 104-0009-0018-00 2016 Black flange J1939, 9 Pin Type 2, 2017-2020 104-0009-0005-00 Green Flange LT Series 625 (Flat windshield) J-1939, 2 Pin Delphi 2021...
  • Page 3 2016 - 2021 International LT625 Note: Any combination of these Approved camera mounting (flat/split windshield), sensor bar, and keypad locations mounting locations are approved Flat windshield - Preferred locations Flat windshield - Alternative locations Cab Cam Center headliner Sensor Bar Forward Cam Cab Cam Forward Cam...
  • Page 4 International LT625 RETURN HOME 2016 DLC and wiring instructions CO MPANY CO NFIDENTIAL Rev 5, August 04, 2020 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.
  • Page 5 International LT625 2016 Wiring connections Primary +12v Constant +12v True Ignition (Chassis) Ground Component Primary location Secondary location Driver-side behind instrument Center console below FUSE Controller panel dash Driver-side under dash J-1939 & J1708 ECU Port Same 9 Pin Type 1, Black flange (104-0009-0018-00) Wiring Constant, True...
  • Page 6 International LT625 2016 Wiring connections Fuse box Location Wiring Locations Passenger-side Fuse box True Ignition Section 1014 B5, in slot K Slot K Constant Power Section 1017 B8, in Slot M Ground #10 ring terminal to the chassis near the door Slot M jamb See the...
  • Page 7 International LT625 2016 9-PIN type 1 Flange Data Link Connector (DLC) Component Notes 9-Pin Type I Flange (Black) Description SR4 Part# 104-0009-0018-00 J-1939 & J1708, 9 Pin Type 1, Flange black Connector Color Black (Black) color indicates J1939, 250kb network speed Network J1939 &...
  • Page 8 International LT625 RETURN HOME 2017–2020 DLC and wiring instructions CO MPANY CO NFIDENTIAL Rev 5, August 04, 2020 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.
  • Page 9 International LT625 2017-2020 Wiring connections Primary +12v Constant +12v True Ignition (Chassis) Ground Component Primary location Secondary location Driver-side behind FUSE Controller Center console below dash instrument panel Driver-side under dash J-1939, 9 Pin Type 2 ECU Port Green flange (104-0009-0005-00) Wiring Constant, True...
  • Page 10 International LT625 2017-2020 Constant power, true ignition, and ground wiring connections Fuse box Location Wiring Locations Passenger-side fuse box top of dash True Ignition Use an add-a-fuse connector to Slot H12 Constant Power Use an add-a-fuse connector to Slot F6 Ground Ground Use a #10 ring terminal with a self-tapping screw...
  • Page 11 International LT625 2017-2020 9-PIN Type 2 Flange Data Link Connector (DLC) Component Notes 9-Pin Type 2 Flange (Green) Description SR4 Part# 104-0009-0005-00 J-1939, 9 Pin Type 2, Flange black Connector Color Green (Green) color indicates J1939, 500kb network speed Network J1939 Vehicle Bus Communication Network - (Passive) •...
  • Page 12 International LT625 RETURN HOME 2021 DLC and wiring instructions CO MPANY CO NFIDENTIAL Rev 5, August 04, 2020 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.
  • Page 13 International LT625 2021 Wiring connections Primary +12v Constant +12v True Ignition (Chassis) Ground Component Primary location Secondary location Driver-side Center console FUSE Controller behind instrument panel below dash Under Passenger-side Fuse Box J-1939, 2 Pin Delphi ECU Port Same (purple inside) 104-0009-0009-00 Wiring Constant, True...
  • Page 14 International LT625 2021 Constant power, true ignition, and ground wiring connections Fuse box Location Wiring Locations Passenger-side fuse box top of dash True Ignition Use an add-a-fuse connector to Slot H12 Constant Power Use an add-a-fuse connector to Slot F6 Ground Ground Use a #10 ring terminal with a self-tapping screw...
  • Page 15 International LT625 2021 2-Pin Delphi Data Link Connection (DLC) Component Notes 2-Pin Delphi (purple inside) Description SR4 Part # 104-0009-0009-00 J-1939, 2 Pin Delphi (purple inside) Connector Color Black and Purple (Purple) internal color indicates Delphi Connector Network J1939 Vehicle Bus Communication Network - (Passive) •...
  • Page 16 International LT625 RETURN HOME 360 Camera Side-mirror Installation CO MPANY CO NFIDENTIAL Rev 5, August 04, 2020 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.
  • Page 17 International LT625 Approved 360 Camera VSA The following 360 Convoy VSAs describe the installation process.  SR4-360 VSA_Side Mirror  SR4-360 VSA_Rear view  SR4-360 VSA_Entry Exit Door  SR4-360 VSA_Inside Interior  SR4-360 VSA_Monitor M7104  SR4-360 VSA_5 Camera Please contact your Project Manager for a copy of these documents.
  • Page 18 International LT625 RETURN HOME ADAS Camera and Driver Feedback Device CO MPANY CO NFIDENTIAL Rev 5, August 04, 2020 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.
  • Page 19 International LT625 Approved ADAS Forward-facing Camera location Mounting Location Mount the ADAS shroud 1" from the top and center of the windshield Camera Location The camera cannot interfere with a driver’s line of sight of the road, traffic signals, or road signs. Details Before removing the adhesive backing, check to make sure the camera fits properly...
  • Page 20 International LT625 Driver Feedback Device location Mounting Location Mounted on the right hand side of the steering wheel to the top of the dash. Run the cable to the controller. Plug the driver feedback cable into the port DRIVER FB Secure the device by cleaning the area with alcohol pad and secure with adhesive Details...
  • Page 21 International LT625 RETURN HOME Best Practices: Cameras, Sensor Bar, & Keypad CO MPANY CO NFIDENTIAL Rev 5, August 04, 2020 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.
  • Page 22 International LT625 Best Practice: Camera Mounting Considerations Obstruction Zone During an install, you may find obstructions such as sun visors and third party devices that make it impossible to mount in a SmartDrive approved location. The following describes our recommended adjustments in these situations.
  • Page 23 International LT625 Best Practice: Forward and Cab-facing Camera Installation Instructions Cab-facing Camera Installation Instructions Forward-facing Camera Installation Instructions Camera lens must have a complete view of the driver when the visors are Mount the camera within 6" from the top of the windshield. in the down and fully extended position.
  • Page 24 International LT625 Best Practice: Cab-facing Camera Installation Instructions regarding Infrared Light Make sure the cab-facing camera bracket, Cab-facing Camera Headliner Mount The cab-facing camera has two infrared (IR) sensors that improve or vehicle's headliner, DOES NOT BLOCK image quality when the cab is dark. IR flare occurs when the camera the cameras Infrared (IR) sensors bracket partially blocks the cab-facing camera creating a bright flare in the image.
  • Page 25 International LT625 Best Practice: Forward-facing Camera – Field of View Adjustment Use the proprietary M4 security wrench Loosen the camera bracket screws located on the Forward-facing camera mounting bracket shaft Camera mounting Adjust the camera angle by rotating and/or tilting the bracket screws camera slightly down to capture the view of the horizon to see an unobstructed view of the road and traffic...
  • Page 26 International LT625 Best Practice: Acceptable Camera Views Cab-facing camera view Forward-facing camera view The camera placement is ideal if the field of view provides an The field of view shows a small portion of the hood while unobstructed view of the driver’s head / eyes, lap, hands, seatbelt, maintaining view of horizon to see road and traffic signals/signs.
  • Page 27 International LT625 Best Practice: Sensor Bar and Keypad Installation Details Keypad Installation Details See Sensor Bar slide for See Keypad slide for Sensor Bar Installation Details location information location information 1. The sensor bar must be visible to the driver. Do not 1.

  • Page 28: Molex Connector

    International LT625 Best Practice: Cable Routing Service Loops Before connection cables to the controller, coil excess wiring in an 8” loop and secure with zip ties Service Zip Ties SmartDrive Use zip ties a needs to secure wiring Loops Zip Ties Controller SMB Connectors Press down on each SMB Coaxial connector to ensure a good connection...
  • Page 29 International LT625 RETURN HOME Controller: Wiring and Component Connections CO MPANY CO NFIDENTIAL Rev 5, August 04, 2020 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.
  • Page 30 International LT625 Approved and Non-Approved Electrical Connection Methods Approved Electrical Connections Non-Approved Electrical Connections Approved connections methods are with Scotchloks or T-Taps are NOT allowed. These connections are prone to corrosion, loosening, are easily tampered. They can result in less than (Permanent Connections) –...
  • Page 31 International LT625 Verifying Wiring Connecting +12v (Uninterrupted) Constant Power +12v True-Ignition (Chassis) Ground (Red Wire) (Orange Wire) (Black Wire) How to locate Constant Uninterrupted Power How to locate True Ignition with a Verifying Chassis Ground with a Digital Multi-meter: Digital Multi-meter: Connect a #10 ring terminal to the black ground Test for constant 12 volts (in all key With the vehicle off your meter will show...
  • Page 32 International LT625 Master Power Cutoff (MPC) and Low Voltage Disconnect (LVD) Negative Ground Master Power Cut-off Switch (-MPC) NEVER connect to: (-) Negative Ground (MPC)! Positive Master Power Cut-off Switch (+MPC) and LVD Connect the Connect the Connect the SmartRecorders SmartRecorders SmartRecorders ONLY connect to:...
  • Page 33 International LT625 Controller Connection Ports: DLC/Power, Analog Power, Keypad, Sensor Bar, GPS, Wabco Camera, GPS, Remote Push Button Expansion Port Plug the expansion cable to the EXPANSION port ECU/Controller connection and Power Plug the main power and ECU connector to the ECU/PWR port DRIVER Analog Power FEEDBACK...
  • Page 34 International LT625 Controller Connections: Forward and Cab-facing cameras and Sensor Bar (Cellular and WIFI) Connection instructions Forward-facing Camera (FWDCAM-1 port) Cab-facing Camera (DCAM-2 port) Reserved (DCAM-3 port) Forward-facing camera Other Digital Camera (DCAM-4 port) (not available) Cable Puller Cab-facing camera Cellular Antenna (CELL ANT port) WIFI Antenna (WIFI ANT port) Reserved...
  • Page 35 International LT625 Controller Connections: Analog cameras Connection instructions Analog 1: 360 camera mounted on the passenger-side Analog Camera 1 Analog 2: 360 camera mounted on the driver-side Analog 3: Any other analog camera (backup, rear view, etc.) Cable Puller Analog Camera 2 Analog 4: Not available Analog Camera 3 Details...

  • Page 36: System Verification

    International LT625 System Verification Once the Controller is powered up, use the 3 LEDs on the top of the Controller to verify proper operation  Power LED  Solid when control is receiving external power Power LED System LED  OFF when not powered ...
  • Page 37 International LT625 RETURN HOME Diagnostic Mode and Self QA CO MPANY CO NFIDENTIAL Rev 5, August 04, 2020 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.
  • Page 38 International LT625 Preparing Diagnostic Mode and checking cellular connectivity Move the vehicle outside to obtain cellular connectivity Start/Crank the vehicle and let it run for 30-60 seconds before triggering an event to ensure ECU data is being gathered. Turn the windshield wipers on to ensure the Road-Facing camera is in the windshield wiper path.
  • Page 39 International LT625 Run Diagnostic Mode using the Keypad or Driver Feedback Device Press the green button on the keypad or driver feedback device 5 times in 10 seconds to initiate Diagnostic Mode When diagnostic mode is complete, it will display all Zeros (000000). Press the green button one time to create a manual event.
  • Page 40 International LT625 Run Self-check (Diagnostic Mode) using the SmartDrive Technician App Perform self-service installation QA via a mobile device  The Android App is available in the Google Play Store.  Run Self-Check.  When the SR4 Condition is green, you are done. ...
  • Page 41 International LT625 RETURN HOME Approved Exceptions CO MPANY CO NFIDENTIAL Rev 5, August 04, 2020 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.
  • Page 42 International LT625 Vehicle Specification Assessment (VSA) & Exception Management VSA - MASTER INSTALL SPECIFICATION CAUTION: EXCEPTION MANAGEMENT The VSA is the approved hardware installation and wiring spec for  Contact your SmartDrive Project and Account Manager this vehicle make-model and year ranges if anything within this document cannot be followed Specific details are defined within –...
  • Page 43 International LT625 Document all Approved Exceptions Approved by CO MPANY CO NFIDENTIAL Rev 5, August 04, 2020 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.