Grizzly G0911 Owner's Manual

39" x 63" co2 laser cutters
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MODEL G0911, G0912,
G0913, & G0914
39" X 63" CO
LASER CUTTERS
2
OWNER'S MANUAL
(For models manufactured since 05/21)
(G0911 Shown Here)
Meets FDA
Safety Standards
COPYRIGHT © SEPTEMBER, 2022 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#KS21997 PRINTED IN CHINA
V1.09.22
***Keep for Future Reference***

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Summary of Contents for Grizzly G0911

  • Page 1 Safety Standards COPYRIGHT © SEPTEMBER, 2022 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #KS21997 PRINTED IN CHINA V1.09.22 ***Keep for Future Reference***...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
  • Page 3: Table Of Contents

    Installing Laser Tube ........23 Wiring Safety Instructions ......83 Installing Water Chiller System ....23 G0911 & G0912 Wiring Diagram ....84 Installing Air Pump ........25 G0913 & G0914 Wiring Diagram ....85 Installing Extraction Fan ......25 Electrical Components .........
  • Page 4: Introduction

    ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine. Manufacture Date Serial Number Model G0911–G0914 (Mfd. Since 05/21)
  • Page 5: Identification

    USB Transfer Cable (Behind Electrical Compartment Door) Cooling Fan (1 of 2) Auxiliary Systems Swivel Caster Connections (1 of 4) Adjustable Foot Exhaust Port (1 of 2) (Adapter Not Shown) (1 of 4) (G0911 Shown Here) Model G0911–G0914 (Mfd. Since 05/21)
  • Page 6 Motor (1 of 2) Laser Tube Laser Tube Earth Ground Post Circuit Breaker Saddle Machine Power Connection HVPS Connection Right Laser Auxiliary Tube Cover Left Laser Systems Tube Cover Power Connection Auxiliary Power Connection (G0911 Shown Here) Model G0911–G0914 (Mfd. Since 05/21)
  • Page 7: Controls & Components

    Max-Power Button: Sets maximum laser power of current working layer. M. File Button: Shows file management inter- face when machine is idle. N. Start-Pause Button: Starts or pauses cur- rent operation. Figure 1. Control panel. Model G0911–G0914 (Mfd. Since 05/21)
  • Page 8 U. Power Connections: Receptacles with 10A fuses for connecting machine, high voltage Note: The Model G0911 and G0912 have (3) power supply, and auxiliary systems to power. switches that control (3) auxiliary power con- nections. The Model G0913 and G0914 have V.
  • Page 9 AE. Air Inlet Fitting: Supply connection for air AI. Extraction Fan: Vents debris, gases, and pump. fumes created during laser operations from machine interior using negative airflow pro- AF. Water Outlet Fitting: Return connection for duced by centrifugal-style impeller. water chiller system. Model G0911–G0914 (Mfd. Since 05/21)
  • Page 10: Glossary Of Terms

    The following is a list of common definitions, terms, and phrases used throughout this manual as they relate to this CNC laser and laser cutting in general. Become familiar with these terms for assembling, adjusting, or operating this machine. Your safety is VERY important to us at Grizzly! Anode: The positive (+) terminal, electrode, or Origin: User designated zero point for a workpiece element of an electron tube or electrolytic cell.
  • Page 11: Machine Data Sheets

    Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0911, G0912, G0913, & G0914 39" X 63" CO2 LASER CUTTERS Model Number G0911 G0912 G0913 G0914 Product Dimensions Weight 1676 lbs. 1722 lbs.
  • Page 12 Maximum Cutting Height 7 in. Repeat Position Accuracy +/-0.05mm (+/-0.002 in.) Number of Laser Heads Table Information Table Length 1000mm (39-3/8 in.) Table Width 1610mm (63-3/8 in.) Table Thickness 178mm (7 in.) Table Adjustment Motorized -10- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 13 Extraction Fan for Fume Removal from Laser Compartment Air Pump for Removing Debris During Operations (3) Flexible Exhaust Ducts 6" x 60" Exhaust Port Adapter Honeycomb Table USB Flash Drive 512MB Toolbox w/Setup Accessories -11- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 14: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. -12- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 15 Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. -13- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 16: Additional Safety For Cnc Laser Cutters/Engravers

    If normal safety pre- sonal injury, damage to equipment, or poor sonal injury, damage to equipment, or poor cautions are overlooked or ignored, serious work results. work results. personal injury may occur. -14- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 17: Additional Safety For Toxic Fumes Generated By Laser Cutting

    200 CFM (Cubic Feet per Minute) at 6" static 6742, or online at www.osha.gov to find out how pressure. to design and maintain the best overall CNC laser toxic fume extraction system for your needs. -15- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 18: Section 2: Power Supply

    Model G0911–G0914 at 110V ... 10.7 Amps Nominal Voltage ....110V, 115V, 120V Water Chiller at 110V ......6.5 Amps Cycle ............60 Hz Extraction Fan at 110V .......
  • Page 19 Air Pump Requirements grounding rod (not included) for communi- Minimum Gauge Size ......16 AWG cation and digital equipment. Maximum Length (Shorter is Better) ... 50 ft. -17- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 20: Section 3: Setup

    Wear safety glasses during you are completely satisfied with the machine and the entire setup process! have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
  • Page 21: Inventory

    G. Water Chiller Power Cord ......1 H. Water Chiller Signal Cord ......1 Collapsible Ducting 6" x 24" ....... 1 Flexible Ducting 6" x 60" ......3 K. Exhaust Port Adapter 6" ......1 Figure 11. Crate inventory. -19- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 22 AC. Locking Door Keys ........4 AD. Optics Cotton Rolls ........2 AE. Light Emitting Diodes (Spare) ....2 AF. Optics Disassembly Tool (Small)....1 AG. Optics Disassembly Tool (Large) ....1 Figure 13. Toolbox inventory. -20- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 23: Site Considerations

    Wall Minimum 30" Exhaust Port 63½" 66½" Access Door (1 of 5) 14" 12" 67" 91" = Power Connection Figure 14. Model G0911–G0914 minimum working clearances. -21- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 24: Lifting & Placing

    Lift machine with forklift just enough to clear pallet, then move pallet out of the way. Lower machine and proceed to Leveling on this page. -22- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 25: Installing Laser Tube

    Keep the water chiller a minimum of 12" away from all obstructions. Water Level ALARM Gauge Drain OUTPUT Figure 17. Water chiller connections. -23- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 26 Bubbles life of the laser tube. Connect power cord to 110V power connec- tion on water chiller (see Figure 19). Figure 20. Air bubbles present in laser tube. -24- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 27: Installing Air Pump

    Connect air pump to power supply. ports anywhere combustible materials exist, or combine laser extraction fan with wood- Note: Air pump can be connected to auxiliary working dust collection systems. power connection on rear of machine. -25- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 28 Model G0911– G0914. Always refer to a certified electrician Note: Ensure ducting is kept as straight as for electrical circuit requirements, if needed.
  • Page 29: Test Run

    Scrap Iron or Steel ......As Needed Scrap Wood ........As Needed To test run machine: Clear all setup tools away from machine. Press Emergency Stop button in. Figure 25. Screen display during start-up. -27- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 30 — If laser head assembly does not move, proximity switch is functioning correctly. — If laser head assembly does move, dis- connect machine from power. Proximity switch safety feature is not working. Call Grizzly Tech Support before replacing proximity switch. -28- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 31 — If table does move, disconnect machine — If laser does briefly pulse ON, disconnect from power. Limit switch safety feature is not working. Call Grizzly Tech Support machine from power. Top loading door before replacing limit switch. interlock switches safety feature is NOT working.
  • Page 32: Section 4: Operations

    Regardless of the content in this sec- 14. Removes workpiece and scrap material from tion, Grizzly Industrial will not be held liable cabinet once operations are completed. for accidents caused by lack of training.
  • Page 33: Preparing Artwork In Rdworks Software

    Preparing Artwork in RDWorks Software The Model G0911–G0914 uses RDWorks software to format artwork into numerical code that the laser uses to cut or engrave a design. The following procedure will guide you through basic RDWorks controls, import- ing artwork into RDWorks, and exporting it to an .RD format file for transferring to the machine.
  • Page 34: Importing Artwork

    RDWorks control panel. • Bitmap ..... bmp, jpg, gif, png, and mng These parameters are used by the Model G0911– G0914 to control laser power, work speed, and To import artwork into RDWorks: many other settings. Imported files are assigned default layer parameters which must be adjusted On RDWorks main interface, select "File"...
  • Page 35 (see Cutting/Engraving Tips on Page 40 for Model G0911–G0914's control panel. more details). This setting can be changed during operation on Model G0911–G0914's control panel. Set "If Blowing" to "Yes" (see Figure 34). IMPORTANT: This setting enables exter-...
  • Page 36 Note: Press "Test" button to verify USB con- dure to complete. nection has been established. Click "Ok" to return to output panel (see Figure 35). Select "Download", and then proceed to Loading .RD File From Machine Memory on Page 36. -34- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 37: Transferring Artwork

    Connect ethernet cable to machine ethernet port, then connect opposite end of cable to a personal computer running RDWorks. Before operations on the Model G0911–G0914 can begin, a .RD file must be created using the Turn machine ON and wait for startup proce- included RDWorks design software, and then dure to complete.
  • Page 38 ( ) to select "Read mem file", then press Enter. Once file transfer message is displayed, press Esc button to return to status screen. File is now loaded and ready for laser operations. -36- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 39: Setting Focal Length

    Load flat, even workpiece onto table under laser head assembly. Use left and right arrow nav buttons ) on control panel to raise or lower table until distance between workpiece surface and air nozzle is approximately 9mm. -37- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 40: Performing Track Function

    Workpiece 72mm Press Origin button on control panel. Machine will audibly beep to indicate origin has been properly set. Figure 46. Focus gauge resting on workpiece and auto focus sensor mount. -38- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 41: Performing Work Time Function

    If "XSlop Over," "YSlop Over," or "Frame slop" errors are displayed on file manage- ment screen, the machine has determined that the currently loaded image is outside the working envelope of the machine, based on current origin. -39- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 42: Inspecting Workpiece

    Figure 48. Material cutting power and speed cult to cut/engrave due to inconsistent sur- settings. face height negatively affecting focal length. Always use flat stock to maintain consistent cutting/engraving depth. -40- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 43: Water Chiller Overview

    The air then travels through a hose to the AIR IN fitting on the auxiliary systems connec- tion panel, before continuing on to the laser beam focal point. -41- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 44: Operating Laser

    Note: For a complete list of CNC laser com- mands, a Command Tree diagram is located in SECTION 10: APPENDIX on Page 95. -42- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 45 12. Perform "Work time" function (see Performing machine OFF. Work Time Function on Page 39). 18. Turn OFF all auxiliary systems. 19. Remove workpiece and scrap parts, put all tools away, and clean area for next operation. -43- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 46 Primary Laser Head Assembly Perform Steps 1–19 of Operating Single Laser Head beginning on Page 42. Secondary Laser Head Assembly Air Nozzle Centerline Distance Figure 51. Example of measuring distance between air nozzle centerlines. -44- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 47: Section 5: Accessories

    SECTION 5: ACCESSORIES T33667—39" x 63" Honeycomb Table Replacement honeycomb table for use with the Model G0911–G0914 CNC Laser Cutter/Engraver. Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
  • Page 48 T30336—Extraction Fan for CNC Lasers T32362—Replacement Focal Lens (63.5mm Replacement extraction fan for use with the Focal Length) for G0911–G0914 Model G0911–G0914 CNC Laser Cutter/Engraver. Replacement focal lens for use with the Model G0911–G0914 CNC Laser Cutter/Engraver. Figure 57. Model T30336 Extraction Fan.
  • Page 49: Section 6: Maintenance

    To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, The Model G0911–G0914 only requires a general maintenance, or service. cleaning before and after each use. After one month of use, perform a comprehensive inspec-...
  • Page 50 • Immediately empty and dispose of col- lected waste in steel container. • Use vacuum with steel drum, and avoid using vacuums with paper bags or exist- ing combustible material. -48- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 51 Remove and dispose of any shop rags left in area when finished. Z-Axis Table Lift The Model G0911–G0914 table is raised using the left and right arrow nav buttons ( Carriage on the control panel. At each corner of the table, a leadscrew threaded with a leadscrew nut raises Figure 62.
  • Page 52 DISCONNECT MACHINE FROM POWER! Slowly move laser head along X- and Y-axes while inspecting condition of belts and pulley cogs with flashlight. Leadscrew Belt Tensioner (1 of 2) Figure 67. Right Z-Axis table lift components. -50- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 53: Maintaining Laser Components

    This alternating direction of laser travel is achieved by mirrors. Optimum performance of the machine is largely affected by the ability of The laser tube(s) on the Model G0911–G0914 has these lenses and mirrors to focus and reflect the no maintenance requirements other than protect- beam without diffusion.
  • Page 54 IMPORTANT: While cleaning optics, make sure Rolling Roll Across to protect the pulley belts from all cleaning fluids. Motion Surface Belts will deteriorate from contact with chemicals and oils. Figure 70. Rolling swab across surface. -52- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 55 Removing/Replacing Laser Optics on Page 81. Note: Flooding paper with solvent only leaves residual streaks. Only place enough solvent so that paper conforms to surface, and sol- vent does not absorb to edge of paper. -53- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 56: Water Chiller System

    Replace as required. level gauge. Re-install filter and secure cover with screw Note: For additional information on alarm removed in Step 2. codes and troubleshooting guidelines, see user's manual included with water chiller. -54- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 57: Extraction Fan

    DISCONNECT EXTRACTION FAN FROM Grizzly Industrial recommends that the Model POWER! G0911–G0914 be stored in a sealed, wooden crate for long-term storage over a year. Place Inspect ducting for evidence of leaks. Patch generous quantities of desiccant bags in the laser or replace ducts as required.
  • Page 58: Section 7: Service

    7. Verify stepper driver DIP switch configuration (Page 82). 8. Incorrect value(s) in RDWorks Vendor Settings. 8. Contact Grizzly Tech Support. 9. Auxiliary system(s) contacting machine frame. 9. Secure auxiliary system(s) off of machine frame. -56- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 59 4. Laser tube at fault. 4. Inspect/test/replace laser tube (Page 66). 5. Auxiliary system(s) has a short. 5. Test receptacle fuse; replace if at fault. 6. Electrical system at fault. 6. Inspect/test/replace electrical system components, as required. -57- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 60 4. Ensure circuit is sized correctly and free of shorts. blown. Reset circuit breaker or replace fuse. 5. Control/ground wiring broken, disconnected, or 5. Fix broken control/ground wires or disconnected/ corroded. corroded connections. 6. Power supply at fault. 6. Inspect/test/replace if at fault. -58- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 61: Adjusting Synchronous Belts

    Synchronous Belts Open top loading door and center laser head assembly over table. The Model G0911–G0914 uses toothed synchro- Test for approximately 10mm of deflection on nous belts that engage with a cogged drive pulley. top side of belt at its center (see Figure 74).
  • Page 62 Figure 76. Right Y-axis belt deflection testing location. To adjust belt tension, loosen (4) jam nuts on belt tensioner, loosen or tighten (2) Phillips head screws, then secure jam nuts (see Figure 77). Repeat Step 3. -60- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 63: Replacing Synchronous Belts

    Bracket (Between Belt) Belt Tensioner Cap Screw (1 of 2) Belt Tensioner Figure 80. X-axis right belt mounting bracket Figure 79. Z-axis belt tensioner components. location. Repeat Step 5 on opposite Z-axis synchro- nous belt. -61- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 64 Idler Pulley Note: Y-axis synchronous belt components are the same on left and right sides. X-Axis Synchronous Belt Figure 82. Left and right X-axis idler pulley locations. -62- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 65 Figure 85. Y-axis front belt mounting bracket front belt loop and install bracket using (2) location. cap screws removed in Step 5. 10. Verify correct Y-axis synchronous belt deflec- tion (see Y-Axis Belts Adjustment on Page 60). -63- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 66 Loosen (2) cap screws on belt tensioner, then pull belt tensioner away from belt to release tension (see Figure 88). Belt Tensioner Leadscrew Nut (Behind Table Support) Figure 90. Leadscrew nut cap screw location. Figure 88. Z-axis belt tensioner components. -64- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 67 Leadscrew Idler Pulleys Figure 93. Z-axis belt tensioner components. 17. Verify correct Z-axis synchronous belt deflec- tion (see Z-Axis Belts Adjustment on Page 60). Stepper Motor Idler Pulley Figure 91. Synchronous belt around pulleys. -65- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 68: Leveling Table

    Leveling Table Removing/Installing Laser Tube(s) The Model G0911–G0914 table may slowly twist or drop over time, causing inadequate workpiece Each CO gas-filled laser tube is supported by cutting and variations in engraving quality. two soft-mount saddles and straps. Each tube has...
  • Page 69 Figure 96. Laser tube component locations. place into container. Install caps or tape on both open water hoses 14. G0913/G0914 Only: Repeat Steps 6–13 on to keep system sealed and free from con- secondary laser tube. taminants and obstructions. -67- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 70 Carefully cut them off using utility knife. water flow to laser tube. Anode End Cathode End Saddle Straps Outlet Hose Saddles Inlet Hose Figure 98. Laser tube compartment identification. -68- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 71 (see Figure 100). Laser Tube Water Inlet Spout Figure 99. Laser tube water inlet/outlet spouts. Large Air Bubble Figure 100. Example of large air bubbles when priming laser tube. -69- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 72 24. Align laser tube beam path by performing Aligning Laser Beam Path on Page 71. Figure 101. Location of laser tube anode/ cathode wires. -70- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 73: Aligning Laser Beam Path

    Mirror Alignment Gauge ........1 Hex Wrenches 2.5, 3mm ......1 Ea. Figure 105. Example of "Min-Power" screen. Manila Folder ........As Needed Sheet of Paper ........As Needed Masking Tape ........As Needed -71- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 74 Beam Inlet Slot Side View Front Laser Head Assembly View Figure 107. Laser beam alignment gauge Thumbscrew (1 of 3) Lock Nut (1 of 3) installed in beam inlet. Figure 109. Typical mirror assembly. -72- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 75 22. Adjust direction of beam path by tightening Figure 111. Laser head assembly in lower left thumbscrews depending on desired direction corner of table. of beam travel, as shown in Figure 110. Repeat Step 20. -73- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 76 Figure 116. Dark, Even Contrast Correct Focus= Defined Edge Inconsistent Contrast Thumbscrew (1 of 3) Lock Nut (1 of 3) Incorrect Focus= Figure 114. Typical mirror assembly. Diffused Edges Figure 116. Focal point alignment examples. -74- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 77 Laser Beam Path Mirror #3 Move Beam Down Laser Head Mirror #2 Focus Lens Assembly Focal Point Move Beam Left Figure 119. Secondary laser beam path through cabinet. Move Beam Right Figure 118. Mirror thumbscrew adjustment. -75- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 78 Beam Inlet Slot Thumbscrew (1 of 3) Lock Nut (1 of 3) Figure 123. Typical mirror assembly. Side View Front Laser Head Assembly View Figure 121. Laser beam alignment gauge installed in beam inlet. -76- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 79 (see Figure 125). Step 14. — If laser beam is not in center of mirror, Table adjustment is required. Proceed to Step 11. Figure 125. Laser head assembly in lower right corner of table. -77- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 80 Figure 128. Mirror thumbscrew adjustment. 20. Set focal length as instructed in Setting Focal Length on Page 37. -78- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 81 Figure 131). to Step 37 on Page 75. Thumbscrew Tension Bolt (1 of 3) (1 of 2) Lock Nut (1 of 3) Mirror #3 Assembly Laser Head Assembly Figure 131. Mirror #3 assembly components. -79- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 82: Aligning Reference Laser

    Class 3B Laser Eye Protection (per person) ..1 G0913/G0914 Only: Align second reference laser on opposite #1 mirror assembly. To align reference laser: Perform Steps 1–35 of Aligning Laser Beam Path beginning on Page 71. -80- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 83: Removing/Replacing Laser Optics

    Before removing and replacing optical compo- Close covers and doors opened in Step 2. nents on the Model G0911–G0914, thoroughly wash and dry hands before putting on sterile dis- Removing/Replacing Focus Lens posable gloves. This will help ensure laser optics remain clean during removal and replacing.
  • Page 84: Setting Stepper Driver Dip Switches

    Rocker Switch (1 of 8) Figure 139. Stepper driver DIP switch configuration. Close electrical cabinet and proceed to Test Run on Page 27 to verify correct Figure 138. Stepper driver DIP switch locations. machine operation. -82- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 85: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -83- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 86: G0911 & G0912 Wiring Diagram

    G0911 & G0912 Wiring Diagram 110V Machine Power Receptacle Filter FT127-10 Circuit Breaker Emergency ON/OFF DZ47sLE Stop Button Switch RDC6442S-B(EC) Control Panel 110V HVPS Power Receptacle HVPS ON/OFF Switch Z-Axis Stepper Driver Z-Axis DMA860H Stepper Motor A Z-Axis Stepper Motor B...
  • Page 87: G0913 & G0914 Wiring Diagram

    S en s or Switch Switch PC–USB UDISK ETHERNET Ethernet Port Port Transfer Cable Power Dial 1 Power Dial 2 Interlock Switch #1 Interlock Switch #2 +AC1 +AC1 –AC1 –AC1 READ ELECTRICAL SAFETY -85- Model G0911–G0914 (Mfd. Since 05/21) ON PAGE 83!
  • Page 88: Electrical Components

    Electrical Components Figure 140. Electrical cabinet overview (G0911/G0912 shown). Figure 141. Ruida RDC6442S-B Controller. Figure 142. Control panel and power controls (G0911/G0912 shown). READ ELECTRICAL SAFETY -86- Model G0911–G0914 (Mfd. Since 05/21) ON PAGE 83!
  • Page 89 Electrical Components (Cont.) Figure 145. High voltage power supply. Figure 143. Stepper drivers. Figure 144. Transformers and EMI filter. Figure 146. Power connections (G0911/G0912 shown). READ ELECTRICAL SAFETY -87- Model G0911–G0914 (Mfd. Since 05/21) ON PAGE 83!
  • Page 90: Section 9: Parts

    SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Main 48-3 48-3 48-4 48-4...
  • Page 91 P0911067 ACCESS DOOR HINGE P0913029 POWER CONNECTION ASSEMBLY (G0913/G0914) P0911068 RUBBER GROMMET 24MM 29-1 P0911029-1 POWER CONNECTION PANEL (G0911/G0912) P0911069 DOOR SUPPORT CARIBINER 29-1 P0913029-1 POWER CONNECTION PANEL (G0913/G0914) P0911070 STEEL CHAIN 1/8" X 1/4" X 12" 29-2 P0911029-2 POWER RECEPTACLE NEMA 5-15 125V 15A P0911071 ACORN NUT M5-.8...
  • Page 92: Gantry

    106-2 106-24 106-19 106-25 106-3 106-22 106-6 106-4 106-17 106-23 106-14 106-8 106-9 106-10 106-16 106-16 106-11 106-12 106-15 106-7 106-13 BUY PARTS ONLINE AT GRIZZLY.COM! -90- Model G0911–G0914 (Mfd. Since 05/21) Scan QR code to visit our Parts Store.
  • Page 93 HEX NUT M3-.5 P0911129 PULLEY MOUNTING BRACKET P0911167 CAP SCREW M4-.7 X 16 P0911130 SUPPORT BEAM MOUNTING BRACKET P0911168 FLAT WASHER 4MM BUY PARTS ONLINE AT GRIZZLY.COM! -91- Model G0911–G0914 (Mfd. Since 05/21) Scan QR code to visit our Parts Store.
  • Page 94: Electrical & Accessories

    Electrical & Accessories BUY PARTS ONLINE AT GRIZZLY.COM! -92- Model G0911–G0914 (Mfd. Since 05/21) Scan QR code to visit our Parts Store.
  • Page 95 AIR PUMP HAILEA AC0-009E P0911253 FLANGE SCREW M3-.5 X 8 P0911227 STRAIGHT BARBED FITTING 1/2" NPT P0911254 CAP SCREW M4-.7 X 8 BUY PARTS ONLINE AT GRIZZLY.COM! -93- Model G0911–G0914 (Mfd. Since 05/21) Scan QR code to visit our Parts Store.
  • Page 96: Labels & Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. BUY PARTS ONLINE AT GRIZZLY.COM! -94- Model G0911–G0914 (Mfd.
  • Page 97: Section 10: Appendix

    This section is an overview of the menus and features used to control this machine. For instructions on navigating the interface and the basics of operation, refer to Controls & Components on Page 5. Since software changes can affect the user interface, check www.grizzly.com for an up-to-date command tree if this one seems out of date.
  • Page 98 X Limit+ Y Limit+ Z Limit+ Sets IP and Gateway U Limit+ addresses of machine. Water prot1 Water prot2 Sets screen location Open prot of origin. X Limit− Y Limit− Z Limit− U Limit− -96- Model G0911–G0914 (Mfd. Since 05/21)
  • Page 99: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

This manual is also suitable for:

G0912G0913G0914

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