Hyundai HiE-S UF Series Installation Manual

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HES INSTALLATION MANUAL (IEC)
th
Issued on June. 13
, 2022 (Version1.1)

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Table of Contents
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Summary of Contents for Hyundai HiE-S UF Series

  • Page 1 HES INSTALLATION MANUAL (IEC) Issued on June. 13 , 2022 (Version1.1)
  • Page 2: Table Of Contents

    Contents 1 General Information ------------------------------------------------------------------------------------------------------------------------------------------------ 1 Installation Manual Disclaimer ----------------------------------------------------------------------------------------------------------------------------- 1 Limitation of liability ------------------------------------------------------------------------------------------------------------------------------------------ 1 2 General Principles Of Security ------------------------------------------------------------------------------------------------------------------------------------ 1 Electrical safety ------------------------------------------------------------------------------------------------------------------------------------------------ 2 Fire Safety ------------------------------------------------------------------------------------------------------------------------------------------------------- 3 Transportation safety ----------------------------------------------------------------------------------------------------------------------------------------- 3 Install Security -------------------------------------------------------------------------------------------------------------------------------------------------- 3 3 Electrical Properties ------------------------------------------------------------------------------------------------------------------------------------------------- 4 Electrical installation ------------------------------------------------------------------------------------------------------------------------------------------ 4 Cables and wires ----------------------------------------------------------------------------------------------------------------------------------------------- 5 Connector ------------------------------------------------------------------------------------------------------------------------------------------------------- 5...
  • Page 3: General Information

    Solution to obtain relevant products and documents. Limitation of liability Hyundai Energy Solution shall not be responsible for any kind of injury, including but not limited to physical injury or property damage caused by module operation, system installation error or failure to follow instructions in this manual.
  • Page 4: Electrical Safety

    Avoid contact with modules directly, which may cause electric shocks or cuts. The installation should comply with the laws and regulations specified by the relevant region and country. If necessary, obtain the required certificates such as building permit. Module installation shall be carried out by qualified professionals with technical knowledge and familiarity with the mechanical and electrical requirements of the system.
  • Page 5: Fire Safety

    Do not coat the surface of the module with  Do not install modules without taking protective  corrosive chemicals. measures. Do not install or operate modules in damp or  Do not use any means other than connectors for ...
  • Page 6: Electrical Properties

    The glass can protect the module, improper operation may cause the glass to be broken. Damaged module pose a risk of electric shock and fire. Such modules cannot be repaired or repaired and should be replaced immediately. When sunlight strikes the front of the module, the module generates electricity and the DC voltage may exceed 30V.
  • Page 7: Cables And Wires

    Bypass Diode The junction box of the Hyundai Energy Solution module contains the bypass diode and forms a parallel structure with the circuit. When the solar cells of the module is blocked or damaged, the hot spot phenomenon occurs in the part of the module, the diode will work, so that the current no longer flows through the hot spot solar cell, so as to limit the heating and performance loss of the module.
  • Page 8: Grounding

    Grounding The module use anodized corrosion-resistant aluminum alloy frames as rigid supports. To protect the module from lightning and static electricity, and to protect personal safety. All frames and mounting brackets of the components must be grounded. If there are no specific regulations, please follow the International Electrotechnical Commission standard or other international standards.
  • Page 9: Handling, Transportation, Storage And Unpacking

    4 Handling, transportation, storage and unpacking Hyundai Energy Solution’s module have horizontal packaging and vertical packaging according to different product. There are significant differences between horizontal packaging and vertical packaging in loading, unloading, transportation and unpacking.
  • Page 10: Storage

    Retail packaging If the modules are not filled when they are shipped, Hyundai Energy Solution uses wooden frames of the same size as the modules as packing fillers. The wooden frames are located in the middle of the packaging body, and the scattered packaging method is exactly the same as the integral packaging method.
  • Page 11: Unpacking

    HiE-SxxxUF Series, HiE-SxxxUH Series, HiE-SxxxVG Series, HiE-SxxxVI Series, HiE-SxxxHG Series, HiE-SxxxKN Series Horizontal packing and unpacking is the conventional packing method, which will not be specified here. If you have any questions in the process of unpacking, please contact Hyundai Energy Solution commercial department to provide specific information.
  • Page 12 Two people stand on the frame surface of Gently push the assembly so that it leans the module to hold the component, while Remove all modules in sequence to against the support frame and remove the the other person cuts the lower two complete module unpacking vertical steel strip transverse plastic steel packing belts...
  • Page 13: Module Installation

    Stainless steel or aluminum materials must be used to contact the photovoltaic module, and the installation part must be treated with anti-corrosion. Please consult the Hyundai Energy Solution technical support department for more information on the use of modules in special ...
  • Page 14: Machinery Installation

    Machinery Installation Ensure that the module installation strong enough, supporting system composed of the phalanx system components must be able to withstand the mechanical load pressure, appointed by it' s bracket installer must provide the guarantee, mounting bracket needed and static mechanics analysis ability of the third party testing institutions to test, need to adopt international standards or national standards.
  • Page 15: Wiring

    Wiring Hyundai Energy Solution provides recommended connection modes for customers. If the connection modes required by the installation personnel are different from the recommended connection modes, please contact Hyundai Energy Solution commercial personnel to evaluate the feasibility of connection modes.
  • Page 16 Horizontal installation (double row, junction box on the outside) 72/78 version of the total wire length is not less than 2400mm, 60/66 version of the total wire length is not less than 2000mm. HiE-SxxxUF Series HiE-SxxxUH Series HiE-SxxxVG Series HiE-SxxxVI Series Horizontal installation (single row) 72/78 version of the total wire length is not less than 2400mm, 60/66 version of the total...
  • Page 17 Vertical mounting (head to tail connection) this connection mode HiE-SxxxDI Series / HiE-SxxxKI Series / HiE-SxxxDJ Series / HiE-SxxxKJ Series the total wire length must least 1500mm. HiE-SxxxKN Series / HiE-SxxxHG Series the total wire length must be at least 1300mm,Pay attention to the positive and negative terminals and ensure that the modules are turned at intervals.
  • Page 18: Installation Guide

    Modules must be installed according to the installation instructions to comply with IEC requirements. Connections between modules and support systems can be installed using mounting holes in the frame, clamps If the installation method used is different from the recommended installation method, please get approval from Hyundai Energy Solution.
  • Page 19 Eight mounting hole installation(mounting hole size:9*14mm) Installation rail vertical to the long side of the module, applicable type: HiE-SxxxUH HiE-SxxxVI HiE-SxxxVI(FB) Mechanical load:Front side ≤5400Pa,Rear side ≤2400Pa Remark:The width of bolting installation surface of frame which called “C”side is 30mm. Inner four mounting hole installation(mounting hole size:9*14mm)...
  • Page 20: Installation Method: Clamps

    Installation method: Clamps Use a certain number of clamps to secure the modules to the mounting rail. Hyundai Energy Solution recommends that fixtures be clamped to the frame of module. The clamps shall be made of anodized aluminum alloy or stainless steel.
  • Page 21 Four clamps mounting on long side of frame and rails perpendicularly to the long side frame Module types A Range(mm) Max. Mechanical load(Pa) 280-380 HiE-SxxxUG Front side≤5400,Rear side≤2400 280-380 HiE-SxxxUF, HiE-SxxxUF(FB) Front side≤5400,Rear side≤2400 295-395 Front side≤5400,Rear side≤2400 HiE-SxxxVG, HiE-SxxxVG(FB) 330-430 HiE-SxxxHG, HiE-SxxxHG(FB) Front side≤5400,Rear side≤2400...
  • Page 22 Four clamps mounting on short side of frame and rails perpendicularly to the short side frame Module types A Range(mm) Max. Mechanical load(Pa) 650-750 HiE-SxxxDI Front side≤5400,Rear side≤1400 650-750 Front side≤5400,Rear side≤1400 HiE-SxxxDJ Six Clamps mounting on long side of frame and rails perpendicularly to the long side frame,the middle rail is located in the center of the module Module type A Range(mm)
  • Page 23 Eight clamps mounting on long side of frame and rails perpendicularly to the long side frame Module types A Range(mm) A+B Range(mm) Max. Mechanical load(Pa) HiE-SxxxKL 355-455 495-595 Front side≤5400,Rear side≤2400 Front side≤5400,Rear side≤2400 HiE-SxxxKG 520-620 375-475 Front side≤5400,Rear side≤2400 HiE-SxxxKN 525-625 380-480...
  • Page 24: Maintenance

    7 Maintenance Modules need to be inspected and maintained regularly, especially during the warranty period. To ensure optimum performance of the modules, the following maintenance measures are recommended. Cleaning When modules are working, there should not be environmental influence factors to cover shadows in the modules, such as other modules, supporting rail, plants, large number of dust etc., which may directly reduce the power output and may even cause regional hot–spot effect.
  • Page 25: Amended Editions And Dates

     Check the connector interface sealing and whether there is loose, melt deformation, aging or corrode. Check that the cable connections are secure and that the modules are properly grounded.  When module is found to be defective, consult a qualified service technician. If servicing is required, it should be serviced ...

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