Table of Contents
Advertisement
Quick Links
Advertisement
Chapters
Table of Contents
Related Manuals for Mitsubishi Electric FR-F862-E
Summary of Contents for Mitsubishi Electric FR-F862-E
- Page 1 INVERTER F800-E FR-F862-E (SEPARATED CONVERTER TYPE) INSTRUCTION MANUAL (HARDWARE) Inverter for fans and pumps FR-F862-05450 to 08500-E INTRODUCTION INSTALLATION AND WIRING PRECAUTIONS FOR USE OF THE INVERTER PROTECTIVE FUNCTIONS PRECAUTIONS FOR MAINTENANCE AND INSPECTION SPECIFICATIONS...
- Page 2 Instruction Manual. If a product is used without any • A person who took a proper engineering training. Such training may be available at your local Mitsubishi Electric inspection, a burst, breakage, or a fire may occur. office. Contact your local sales office for schedules and ...
- Page 3 If halogen-based materials (fluorine, chlorine, bromine, iodine, damage the power factor correction capacitor and generator. etc.) infiltrate into a Mitsubishi Electric product, the product will When driving a 600V class motor by the inverter, the motor must be damaged. Halogen-based materials are often included in...
- Page 4 Application of caution labels Caution labels are used to ensure safety during use of Mitsubishi Electric inverters. Apply the following labels to the inverter if the "retry function" and/ or "automatic restart after instantaneous power failure" have been enabled. For the retry function CAUTION Retry Function Has Been Selected...
- Page 5 CONTENTS 1 INTRODUCTION Product checking and accessories Inverter component names About the related manuals 2 INSTALLATION AND WIRING Peripheral devices 2.1.1 Inverter and peripheral devices ........................12 2.1.2 Peripheral devices............................14 Removal and reinstallation of the front covers Installation of the inverter and enclosure design 2.3.1 Inverter installation environment ........................
- Page 6 3.1.1 Leakage currents and precautions .........................50 3.1.2 Precautions against inverter-generated EMI ....................51 Power supply harmonics 3.2.1 Power supply harmonics..........................53 Installation of a reactor Power-OFF and magnetic contactor (MC) Precautions against deterioration of the 600 V class motor insulation Checklist before starting operation Failsafe system which uses the inverter 4 PROTECTIVE FUNCTIONS Inverter fault and indications...
-
Page 7: Table Of Contents
Outline dimension drawings APPENDIX Appendix 1 Comparison with FR-F860 ...................... 84 Appendix 2 Instructions for UL and cUL ....................85 Appendix 3 Restricted Use of Hazardous Substances in Electronic and Electrical Products ..... 87 CONTENTS... - Page 8 Operation panel ........Operation panel (FR-LU08) (option) Parameter unit .......... Parameter unit (FR-PU07) PU ............. Operation panel and parameter unit Inverter ............Mitsubishi Electric inverter FR-F860 series Pr.............. Parameter number (Number assigned to function) PU operation ..........Operation using the PU (operation panel/parameter unit) External operation ........
- Page 9 Product checking and accessories Product checking and accessories Unpack the product and check the rating plate and the capacity plate of the inverter to ensure that the model agrees with the order and the product is intact. Inverter model Communication Symbol Voltage class Symbol Structure, functionality Symbol...
- Page 10 Inverter component names Inverter component names Component names are as follows. Refer to Symbol Name Description page Plug-in option connector 1 Instruction Connects a plug-in option or a communication option. Manual of Plug-in option connector 3 the option The connector 2 cannot be used because the Ethernet board is installed in the initial status.
- Page 11 About the related manuals About the related manuals The manuals related to the FR-F862-E are as follows. Manual name Manual number FR-F860 Instruction Manual (Detailed) IB-0600688ENG Ethernet Function Manual IB-0600628ENG FR-CC2-C (Converter unit) Instruction Manual IB-0600572ENG FR Configurator2 Instruction Manual...
- Page 12 INSTALLATION AND WIRING This chapter explains the installation and the wiring of this product. Always read the instructions before use. 2.1 Peripheral devices ..............12 2.2 Removal and reinstallation of the front covers......15 2.3 Installation of the inverter and enclosure design ....17 2.4 Terminal connection diagrams ..........25...
-
Page 13: Peripheral Devices
Peripheral devices Peripheral devices 2.1.1 Inverter and peripheral devices (c) Three-phase AC power supply (d) Molded case (b) Converter unit (a) Inverter (h) USB connector circuit breaker (FR-CC2-C) (FR-F862) USB host (MCCB) or earth (A connector) leakage current breaker (ELB), Communication fuse status indicator... - Page 14 Peripheral devices Refer Symbol Name Overview page The life of the inverter and the converter unit is influenced by the surrounding air temperature. Inverter (FR-F862) The surrounding air temperature should be as low as possible within the permissible range. This must be noted especially when the inverter and the converter unit installed in an enclosure.
- Page 15 776 A 773 A Assumes the use of a Mitsubishi Electric 4-pole standard motor with the power supply voltage of 575 VAC 50 Hz. Select an MCCB according to the power supply capacity. Install one MCCB per converter.
-
Page 16: Removal And Reinstallation Of The Front
Removal and reinstallation of the front covers Removal and reinstallation of the front covers Removal of the front cover (lower side) When the mounting screws are removed, the front cover (lower side) can be removed. (The number of the mounting screws differs by the capacity.) With the front cover (lower side) removed, wiring of the main circuit terminals can be performed. - Page 17 Removal and reinstallation of the front covers Reinstallation of the front covers Fasten Fasten Fasten Fasten Fasten Fasten Insert the upper hooks of the front cover (upper side) into the sockets of the inverter. Securely install the front cover (upper side) to the inverter by fixing the hooks on the sides of the cover into place. Tighten the mounting screws at the lower part of the front cover (upper side).
-
Page 18: Installation Of The Inverter And Enclosure Design
Installation of the inverter and enclosure design Installation of the inverter and enclosure design When designing or manufacturing an inverter enclosure, determine the structure, size, and device layout of the enclosure by fully considering the conditions such as heat generation of the contained devices and the operating environment. An inverter uses many semiconductor devices. - Page 19 Installation of the inverter and enclosure design Humidity Operate the inverter within the ambient air humidity of usually 45 to 95%. Too high humidity will pose problems of reduced insulation and metal corrosion. On the other hand, too low humidity may cause a spatial electrical breakdown. The humidity conditions for the insulation distance defined in JEM 1103 standard "Insulation Distance from Control Equipment"...
- Page 20 Installation of the inverter and enclosure design Vibration, impact The vibration resistance of the inverter is up to 2.9 m/s at 10 to 55 Hz frequency and 1 mm amplitude for the directions of X, Y, Z axes. Applying vibration and impacts for a long time may loosen the structures and cause poor contacts of connectors, even if those vibration and impacts are within the specified values.
- Page 21 Installation of the inverter and enclosure design 2.3.3 Cooling system types for inverter enclosure From the enclosure that contains the inverter, the heat of the inverter and other equipment (transformers, lamps, resistors, etc.) and the incoming heat such as direct sunlight must be dissipated to keep the in-enclosure temperature lower than the permissible temperatures of the in-enclosure equipment including the inverter.
- Page 22 Installation of the inverter and enclosure design 2.3.4 Inverter installation Inverter placement • Install the inverter on a strong surface securely with screws. • Leave enough clearances and take cooling measures. • Avoid places where the inverter is subjected to direct sunlight, high temperature and high humidity. •...
- Page 23 Installation of the inverter and enclosure design Arrangement of multiple inverters and converter units When multiple inverters and converter units are placed in the same enclosure, generally arrange them horizontally as shown in the figure on the right. Converter Converter Inverter Inverter unit...
- Page 24 Installation of the inverter and enclosure design 2.3.5 Protruding the heat sink through a panel When encasing an inverter to an enclosure, the heat generated in the enclosure can be greatly reduced by protruding the heat sink of the inverter. When installing the inverter in a compact enclosure, etc., this installation method is recommended.
- Page 25 Installation of the inverter and enclosure design Removal of the rear installation frame Two installation frames are attached to each of the upper and lower parts of the inverter. Remove the rear side installation frame on the top Upper installation and bottom of the inverter as shown on the right.
-
Page 26: Terminal Connection Diagrams
Terminal connection diagrams Terminal connection diagrams Sink logic Main circuit terminal Control circuit terminal Converter unit R/L1 Motor S/L2 T/L3 Jumper Earth (Ground) R1/L11 S1/L21 Earth Main circuit (Ground) Control circuit Control input signals Relay output (No voltage input allowed) Forward rotation start Relay output 1 Reverse rotation start... - Page 27 Terminal connection diagrams A jumper is installed across terminal R1/L11 and terminal P/+, and across terminal S1/L21 and terminal N/-. When using a separate power supply for the control circuit, remove the jumpers. The function of these terminals can be changed with the input terminal assignment (Pr.178 to Pr.189). ...
-
Page 28: Main Circuit Terminals
Main circuit terminals Main circuit terminals 2.5.1 Details on the main circuit terminals of the inverter Terminal Refer Terminal name Terminal function description symbol to page U, V, W Inverter output Connect these terminals to a three-phase squirrel cage motor or a PM motor. - Connected to terminals P/+ and N/-. - Page 29 Main circuit terminals 2.5.3 Terminal layout of the main circuit terminals, wiring of power supply and the motor FR-CC2-C355K to FR-CC2-C560K FR-F862-05450 to FR-F862-08500 R1/L11 S1/L21 Charge lamp R1/L11 S1/L21 Charge lamp Jumper Jumper R/L1 T/L3 S/L2 To converter To inverter unit Power supply Motor...
- Page 30 Main circuit terminals 2.5.4 Applicable cables and wiring length Select a recommended cable size to ensure that the voltage drop ratio is within 2%. If the wiring distance is long between the inverter and motor, the voltage drop in the main circuit will cause the motor torque to decrease especially at a low speed.
- Page 31 Main circuit terminals The line voltage drop can be calculated by the following formula: × wire resistance [mΩ/m] × wiring distance [m] × current [A] Line voltage drop [V]= 1000 Use a larger diameter cable when the wiring distance is long or when it is desired to decrease the voltage drop (torque reduction) in the low speed range.
- Page 32 Main circuit terminals 2.5.5 Earthing (grounding) precautions • Always earth (ground) the motor, the inverter, and the converter unit. Purpose of earthing (grounding) Generally, an electrical apparatus has an earth (ground) terminal, which must be connected to the ground before use. An electrical circuit is usually insulated by an insulating material and encased.
-
Page 33: Control Circuit
Control circuit Control circuit 2.6.1 Details on the control circuit terminals of the inverter The input signal function of the terminals in can be selected by setting Pr.178 to Pr.196 (I/O terminal function selection). For the parameter details, refer to the Instruction Manual (Detailed) of the FR-F860. Input signal Terminal Rated... - Page 34 Control circuit Terminal Rated Terminal name Terminal function description symbol specification 10 0.4 VDC. When connecting the frequency setting potentiometer at an initial Permissible load current: 10 mA Frequency setting status, connect it to terminal 10. power supply Change the input specifications of terminal 2 using Pr.73 when 50.5 VDC.
- Page 35 Control circuit Terminal Rated Terminal name Terminal function description symbol specification The output is in LOW state when the inverter output frequency is equal to Inverter running or higher than the starting frequency (initial value: 0.5 Hz). The output is in Permissible load: HIGH state during stop or DC injection brake operation.
- Page 36 Control circuit 2.6.2 Details on the control circuit terminals of the converter unit (FR-CC2-C) The input signal function of the terminals in can be selected by setting Pr.178, Pr.187, Pr.189 to Pr.195 (I/O terminal function selection). For the parameter details, refer to the Instruction Manual of the FR-CC2-C. Input signal Terminal Rated...
- Page 37 Control circuit Output signal Terminal Rated Terminal name Terminal function description symbol specification 1 changeover contact output that indicates that the protective function of Contact capacity: 230 Relay output 1 (fault the converter unit has been activated and the outputs are stopped. VAC 0.3 A (power output) Fault: discontinuity across B and C (continuity across A and C), Normal:...
- Page 38 Control circuit Sink logic and source logic • In the sink logic, a signal turns ON when a current exits from the corresponding signal input terminal. Terminal SD is common to the contact input signals. Terminal SE is common to the open collector output signals. •...
- Page 39 Control circuit 2.6.4 Wiring of inverter control circuit Control circuit terminal layout ∗1 1 F/C +24 SD So SOC S1 S2 PC 5 10E 10 SE SE IPF OL FU PC RL RM RH RT AU STP MRS SD SD STF STR JOG ∗3 ∗3...
- Page 40 Control circuit NICHIFU Co., Ltd. Blade terminal Insulation cap Crimping tool Wire gauge (mm part No. part No. model No. 0.3 to 0.75 BT 0.75-11 VC 0.75 NH 69 (3) Insert each wire into the terminal. When using single wire or stranded wires without a crimp terminal, push the open/close button all the way down with a flathead screwdriver, and insert the wire.
- Page 41 Control circuit Signal inputs by contactless switches The contact input terminals of the inverter (STF, STR, STP (STOP), RH, RM, RL, JOG, RT, MRS, RES, AU, CS) can be controlled using a transistor instead of a contact switch as shown below. Inverter +24 V +24 V...
- Page 42 Control circuit 2.6.6 When using separate power supplies for the control circuit and the main circuit Cable size for the control circuit power supply (terminals R1/L11 and S1/ L21) • Terminal screw size: M4 • Cable gauge: 0.75 mm to 2 mm •...
- Page 43 Control circuit 2.6.7 When supplying 24 V external power to the control circuit Connect a 24 V external power supply across terminals +24 and SD. Connecting a 24 V external power supply enables I/O terminal ON/OFF operation, operation panel displays, control functions, and communication during communication operation even during power-OFF of inverter's main circuit power supply.
- Page 44 Control circuit Operation while the 24 V external power is supplied • Fault records and parameters can be read and parameters can be written (when the parameter write from the operation panel is enabled) using the operation panel keys. • The safety stop function is disabled during the 24 V external power supply operation. •...
-
Page 45: Communication Connectors And Terminals
Communication connectors and terminals Communication connectors and terminals 2.7.1 PU connector Removal and reinstallation of the accessory cover • Loosen the two screws on the accessory cover. • Push the upper part of the accessory cover and pull the (These screws cannot be removed.) accessory cover to remove. - Page 46 Communication connectors and terminals Communication operation • Using the PU connector enables communication operation from a personal computer, etc. When the PU connector is connected with a personal, FA or other computer by a communication cable, a user program can run to monitor the inverter or read and write parameters.
- Page 47 Communication connectors and terminals 2.7.3 USB connector USB host (A connector) Communication status Place a flathead screwdriver, indicator (LED) etc. in a slot and push up the USB device cover to open. (Mini B connector) Personal computer (FR Configurator2) USB host communication Interface Conforms to USB 1.1 Transmission speed...
-
Page 48: Installing A Communication
Installing a communication option USB device communication A USB (Ver. 1.1) cable connects the inverter with a personal computer. Parameter setting and monitoring can be performed by FR Configurator2. Interface Conforms to USB 1.1 Transmission speed 12 Mbps Wiring length Maximum 5 m Connector USB mini B connector (receptacle) - Page 49 MEMO...
- Page 50 PRECAUTIONS FOR USE OF THE INVERTER This chapter explains the precautions for use of this product. Always read the instructions before using the equipment. 3.1 Electro-magnetic interference (EMI) and leakage currents ..50 3.2 Power supply harmonics ............53 3.3 Installation of a reactor ............53 3.4 Power-OFF and magnetic contactor (MC) ......54...
-
Page 51: Electro-Magnetic Interference (Emi) And Leakage Currents
Electro-magnetic interference (EMI) and leakage currents Electro-magnetic interference (EMI) and leakage currents 3.1.1 Leakage currents and precautions Capacitances exist between the inverter I/O cables, other cables and earth and in the motor, through which a leakage current flows. Since its value depends on the static capacitances, carrier frequency, etc., low acoustic noise operation at the increased carrier frequency of the inverter will increase the leakage current. - Page 52 Electro-magnetic interference (EMI) and leakage currents 3.1.2 Precautions against inverter-generated EMI Some electromagnetic noises enter the inverter or the converter unit to cause its malfunction, and others are radiated by the inverter or the converter unit to cause the peripheral devices to malfunction. Though the inverter or the converter unit is designed to have high immunity performance, it handles low-level signals, so it requires the following basic techniques.
- Page 53 Electro-magnetic interference (EMI) and leakage currents Noise Precautions propagation path When devices that handle low-level signals and are liable to malfunction due to electromagnetic noises, e.g. instruments, receivers and sensors, are contained in the enclosure that contains the inverter or the converter unit, or when their signal cables are run near the inverter, the devices may malfunction due to by air-propagated electromagnetic noises.
-
Page 54: Power Supply Harmonics
Power supply harmonics Power supply harmonics 3.2.1 Power supply harmonics The inverter may generate power supply harmonics from its converter circuit to affect the power generator, power factor correction capacitor etc. Power supply harmonics are different from noise and leakage currents in source, frequency band and transmission path. -
Page 55: Power-Off And Magnetic Contactor (Mc)
Power-OFF and magnetic contactor (MC) Power-OFF and magnetic contactor (MC) Converter unit input side magnetic contactor (MC) On the converter unit input side, it is recommended to provide an MC for the following purposes: (Refer to page 14 for selection.) •... -
Page 56: Precautions Against Deterioration Of The 600 V Class Motor Insulation
Precautions against deterioration of the 600 V class motor insulation NOTE • Before wiring or inspection for a PM motor, confirm that the PM motor is stopped. In an application, such as fan and blower, where the motor is driven by the load, a low-voltage manual contactor must be connected at the inverter's output side, and wiring and inspection must be performed while the contactor is open. -
Page 57: Checklist Before Starting Operation
Checklist before starting operation Checklist before starting operation The FR-F860 series inverter and FR-CC2-C converter unit are highly reliable products, but incorrect peripheral circuit making or operation/handling method may shorten the product life or damage the products. Before starting operation, always recheck the following points. Refer Check Point to be checked... - Page 58 Checklist before starting operation Refer Check Point to be checked Action by user page Application of a voltage higher than the permissible voltage to the I/O signal The voltage applied to the I/O signal circuits of the inverter and the converter unit or opposite polarity may damage circuits of the inverter and the the I/O devices.
- Page 59 Checklist before starting operation Refer Check Point to be checked Action by user page When performing frequent starts/stops by the inverter, rise/fall in the temperature of the transistor element of the inverter will repeat due to a repeated flow of large current, shortening the life from thermal fatigue. Since thermal fatigue is related to the amount of current, the life can be increased by A countermeasure is provided for an reducing current at locked condition, starting current, etc.
-
Page 60: Failsafe System Which Uses The Inverter
Although Mitsubishi Electric assures the best quality products, provide an interlock which uses inverter status output signals to prevent accidents such as damage to the machine when the inverter fails for some reason. Also at the same time consider the system configuration where a failsafe from outside the inverter, without using the inverter, is enabled even if the inverter fails. - Page 61 Failsafe system which uses the inverter (d) Checking the motor operating status by the start signal input to the inverter and inverter output current detection signal The Output current detection (Y12) signal is output when the inverter operates and current flows into the motor. Check if the Y12 signal is being output while inputting a start signal to the inverter.
- Page 62 PROTECTIVE FUNCTIONS This chapter explains the PROTECTIVE FUNCTIONS that operates in this product. Always read the instructions before using the equipment. 4.1 Inverter fault and indications...........62 4.2 Reset method for the protective functions......62 4.3 List of fault displays ..............63 PROTECTIVE FUNCTIONS...
- Page 63 Inverter fault and indications Inverter fault and indications • When the inverter detects a fault, depending on the nature of the fault, the operation panel displays an error message or warning, or a protective function is activated to shut off the inverter output. •...
- Page 64 List of fault displays List of fault displays For details, refer to the Instruction Manual (Detailed) of the FR-F860. Abbreviation Name Abbreviation Name E.FIN Heat sink overheat HOLD Operation panel lock E.OLT Stall prevention stop LOCD Password locked E.SOT Loss of synchronism detection Er1 to Er4 Parameter write error E.LUP...
- Page 65 MEMO...
- Page 66 PRECAUTIONS FOR MAINTENANCE AND INSPECTION This chapter explains the PRECAUTIONS FOR MAINTENANCE AND INSPECTION for this product. Always read the instructions before using the equipment. 5.1 Inspection item................66 5.2 Measurement of main circuit voltages, currents and powers ..................73 PRECAUTIONS FOR MAINTENANCE AND INSPECTION...
- Page 67 Inspection item The inverter is a static unit mainly consisting of semiconductor devices. Daily inspection must be performed to prevent any fault from occurring due to the adverse effects of the operating environment, such as temperature, humidity, dust, dirt and vibration, changes in the parts with time, service life, and other factors.
- Page 68 Inspection item 5.1.3 Daily and periodic inspection Inspection Check Area of interval Corrective action at Inspection item Description by the inspection fault occurrence Periodic Daily user Surrounding Check the surrounding air temperature, humidity, Improve the environment. environment dirt, corrosive gas, oil mist, etc. Check fault location and Check for unusual vibration and noise.
- Page 69 Inspection item 5.1.4 Checking the inverter and converter modules Preparation • Disconnect the external power supply cables (R/L1, S/L2, T/L3) and motor cables (U, V, W). (The inverter and the converter unit (FR-CC2-C) can be measured with those cables connected.) •...
- Page 70 Output current (80% of the inverter rating) NOTE • For parts replacement, contact the nearest Mitsubishi Electric FA center. Inverter parts life display The inverter diagnoses the control circuit capacitor and the cooling fan by itself, and estimates their lives.
- Page 71 Inspection item Replacement procedure of the cooling fan The replacement interval of the cooling fan used for cooling the parts generating heat such as the main circuit semiconductor is greatly affected by the surrounding air temperature. When unusual noise and/or vibration are noticed during inspection, the cooling fan must be replaced immediately.
- Page 72 Inspection item Smoothing capacitors A large-capacity aluminum electrolytic capacitor is used for smoothing in the DC section of the main circuit, and an aluminum electrolytic capacitor is used for stabilizing the control power in the control circuit. Adverse effects from ripple currents deteriorate capacitors.
- Page 73 Inspection item 2) Be careful not to bend the pins of the inverter's control circuit connector, reinstall the control circuit terminal block and fix it with the mounting screws. NOTE • Before starting inverter replacement, switch power OFF, wait for at least 10 minutes, and then check the voltage with a tester and such to ensure safety.
- Page 74 Measurement of main circuit voltages, currents and powers Measurement of main circuit voltages, currents and powers Since the voltages and currents on the inverter power supply and output sides include harmonics, measurement data depends on the instruments used and circuits measured. When instruments for commercial frequency are used for measurement, measure the following circuits with the instruments given on the next page.
- Page 75 Measurement of main circuit voltages, currents and powers Measuring points and instruments Item Measuring point Measuring instrument Remarks (reference measured value) Power supply Across R/L1 and S/L2, Commercial power supply voltage S/L2 and T/L3, Within permissible AC voltage fluctuation (Refer T/L3 and R/L1 page 78.)
- Page 76 Measurement of main circuit voltages, currents and powers 5.2.1 Measurement of powers Use a digital power meter (for inverter) for the input side of the converter unit (FR-CC2-C) and the output side of the inverter. 5.2.2 Measurement of voltages Converter unit (FR-CC2-C) input side Use a digital power meter for inverters for the input side voltage.
- Page 77 Measurement of main circuit voltages, currents and powers 5.2.7 Insulation resistance test using megger • For the inverter and the converter unit (FR-CC2-C), conduct the insulation resistance test on the main circuit only as shown below and do not perform the test on the control circuit. (Use a 500 VDC megger.) NOTE •...
- Page 78 SPECIFICATIONS This chapter explains the SPECIFICATIONS of this product. Always read the instructions before using the equipment. 6.1 Inverter rating................78 6.2 Common specifications ............79 6.3 Outline dimension drawings............81 SPECIFICATIONS...
- Page 79 Inverter rating Inverter rating Model FR-F862-[ ] 05450 06470 08500 Inverter capacity (kW) (initial setting) Applicable motor capacity (kW) (initial setting) Rated capacity (kVA) 545 (463) 647 (549) 850 (722) (initial setting) Rated current (A) 496 (421) 589 (500) 773 (657) 110% 60 s, 120% 3 s (inverse-time characteristics) at surrounding air temperature...
- Page 80 Common specifications Common specifications Soft-PWM control / high carrier frequency PWM control (Selectable among V/F control (Optimum excitation Control method control), Advanced magnetic flux vector control (Advanced optimum excitation control) and PM motor control) 0.2 to 590 Hz (The upper-limit frequency is 400 Hz under Advanced magnetic flux vector control, and PM Output frequency range motor control.) 0.015 Hz/60 Hz (terminal 2, 4: 0 to 10 V/12 bits)
- Page 81 Common specifications Overcurrent trip during acceleration, Overcurrent trip during constant speed, Overcurrent trip during deceleration or stop, Regenerative overvoltage trip during acceleration, Regenerative overvoltage trip during constant speed, Regenerative overvoltage trip during deceleration or stop, Inverter overload trip (electronic thermal relay function), Motor overload trip (electronic thermal relay function), Heat sink overheat, Stall prevention stop, Loss of synchronism detection , Upper limit fault detection, Lower limit ...
-
Page 82: Outline Dimension Drawings
Outline dimension drawings Outline dimension drawings FR-F862-05450 3-φ12 hole 8-φ25 hole (70) (Unit: mm) FR-F862-06470, FR-F862-08500 3-φ12 hole 8-φ25 hole (100) (Unit: mm) SPECIFICATIONS... - Page 83 MEMO...
-
Page 84: Appendix
APPENDIX APPENDIX provides the reference information for use of this product. Refer to APPENDIX as required. Appendix 1 Comparison with FR-F860 ..........84 Appendix 2 Instructions for UL and cUL .........85 Appendix 3 Restricted Use of Hazardous Substances in Electronic and Electrical Products ......87 APPENDIX... -
Page 85: Appendix 1 Comparison With Fr-F860
Appendix 1 Comparison with FR-F860 Item FR-F862 Remarks (FR-F860) Setting ranges "0 to 2, 10, 11, 20, 21, 100 to 102, Pr.30 Regenerative Setting ranges "2, 10, 11, 102, 110, 111" 110, 111, 120, 121" Initial value "10" function selection Initial value "0"... -
Page 86: Appendix 2 Instructions For Ul And Cul
Appendix 2 Instructions for UL and cUL (Standard to comply with: UL 508C, CSA C22.2 No.274-13) General Precaution CAUTION - Risk of Electric Shock - The bus capacitor discharge time is 10 minutes. Before starting wiring or inspection, switch power off, wait for more than 10 minutes, and check for residual voltage between terminal P/+ and N/- with a meter etc., to avoid a hazard of electrical shock. - Page 87 NOTE • The internal accumulated heat value of the electronic thermal relay function is reset by inverter power reset and reset signal input. Avoid unnecessary reset and power-OFF. • Install an external thermal relay (OCR) between the inverter and motors to operate several motors, a multi-pole motor or a dedicated motor with one inverter.
-
Page 88: Appendix 3 Restricted Use Of Hazardous Substances In Electronic And Electrical Products
Appendix 3 Restricted Use of Hazardous Substances in Electronic and Electrical Products The mark of restricted use of hazardous substances in electronic and electrical products is applied to the product as follows based on the “Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products”... - Page 89 4. Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term, Mitsubishi Electric shall not be liable for compensation to: Damages caused by any cause found not to be the responsibility of Mitsubishi Electric.
- Page 90 • The copyright and other rights of the enclosed CD-ROM all belong to Mitsubishi Electric Corporation. • No part of the enclosed CD-ROM may be copied or reproduced without the permission of Mitsubishi Electric Corporation. • Specifications of the enclosed CD-ROM are subject to change for modification without notice.
- Page 91 REVISIONS *The manual number is given on the bottom left of the back cover. Revision Date *Manual Number Revision Oct. 2016 IB(NA)-0600692ENG-A First edition Mar. 2019 IB(NA)-0600692ENG-B Addition • Application of caution labels • Removal and reinstallation of the control circuit terminal block IB(NA)-0600692ENG-B...
- Page 92 FR-F800 Series Instruction Manual Supplement Support for CC-Link IE TSN Using the plug-in option FR-A8NCG enables CC-Link IE TSN communication. For the details, refer to the FR-A8NCG Instruction Manual. Main circuit capacitor residual-life estimation function Even when the power supply cannot be turned OFF, the remaining life of the main circuit capacitor can be estimated without stopping the operation.
- Page 93 • The Life alarm (Y90) signal turns ON when either the control circuit capacitor life, main circuit capacitor life, cooling fan life, inrush current limit circuit life, internal air circulation fan life or the estimated residual life of the main circuit capacitor reaches the level set to output the life alarm.
- Page 94 (This annex is part of this Standard and is required for its use.) BACnet Protocol Implementation Conformance Statement Date: 1st Jul 2014 Vendor Name: Mitsubishi Electric Corporation Product Name: Inverter Product Model Number: FR-F820-1, FR-F820-2, FR-F840-1, FR-F840-2, FR-F842-1, FR-F842-2, FR-F846-1, FR-...
- Page 95 BACnet Advanced Life Safety Controller (B-ALSC) BACnet Life Safety Controller (B-LSC) BACnet Advanced Access Control Controller (B-AACC) BACnet Access Control Controller (B-ACC) BACnet Router (B-RTR) BACnet Gateway (B-GW) BACnet Broadcast Management Device (B-BBMD) BACnet Access Control Door Controller (B-ACDC) BACnet Access Control Credential Reader (B-ACCR) BACnet General (B-GENERAL) List all BACnet Interoperability Building Blocks Supported (Annex K): DS-RP-B, DS-WP-B, DM-DDB-B, DM-DOB-B, DM-DCC-B , DM-RD-B...
- Page 96 Data Link Layer Options: ARCNET (ATA 878.1), 2.5 Mb. (Clause 8) ARCNET (ATA 878.1), EIA-485 (Clause 8), baud rate(s) BACnet IP, (Annex J) BACnet IP, (Annex J), BACnet Broadcast Management Device (BBMD) BACnet IP, (Annex J), Network Address Translation (NAT Traversal) BACnet IPv6, (Annex U) BACnet IPv6, (Annex U), BACnet Broadcast Management Device (BBMD) BACnet/ZigBee (Annex O)
- Page 97 FR-F800 Series Instruction Manual Supplement Direct multi-speed operation When the RLF (RLR) signal is input, the operation is the same as the one when the STF (STR) signal and RL signal are input. Input terminal function assignment • Use Pr.178 to Pr.189 to set the functions of the input terminals. •...
- Page 98 Checking of current input on analog input terminal A terminal for current input check can be selected. Initial Name Setting range Description value Operation continues with output frequency before the current input 1, 11, 21 loss. 4 mA input fault (E.LCI) is activated when the current input loss is 2, 12, 22 detected.
- Page 99 Monitoring I/O terminals on the operation panel (FR-DU08) (Pr.52, Pr.774 to Pr.776, Pr.992) • When Pr.52 (Pr.774 to Pr.776, Pr.992) = "55", the I/O terminal state can be monitored on the operation panel (FR-DU08). • When a terminal is ON, the corresponding LED segment is ON. The center LED segments are always ON. Pr.52, Pr.774 to Pr.776, Monitor item Monitor description...
- Page 100 • The deterioration degree of the main circuit capacitor is displayed in Pr.258. • With the main circuit capacitor capacity at factory shipment as 100%, the capacitor life is displayed in Pr.258 every time measurement is made. When the measured value falls to 85% or lower, bit 1 of Pr.255 is turned ON (set to 1) and the Y90 signal is also output as an alert.
- Page 101 Load characteristics fault detection This section describes how to set the load characteristics reference for the existing load characteristics fault detection function. The following shows the procedure to set the load characteristics reference manually. Initial Setting Name Description value range 1481 Load characteristics load reference 1 9999...
- Page 102 FR-F800 Series Instruction Manual Supplement Cooling fan operation selection during the test operation The cooling fan can be stopped during PM motor test operation. Initial Setting Name Description value range Cooling fan ON/OFF control is disabled. (The cooling fan is always ON at power ON) The cooling fan operates at power ON.
- Page 103 Inverter parts life display The degree of deterioration of the control circuit capacitor, main circuit capacitor, cooling fan, inrush current limit circuit, and relay contacts of terminals A, B, and C can be diagnosed on the monitor. When the life span of each part is near its end, the self-diagnostic warning is output to prevent a fault.
- Page 104 • The Life alarm (Y90) signal turns ON when the life alarm output level is reached for either of the following: the control circuit capacitor life, main circuit capacitor life, cooling fan life, inrush current limit circuit life, internal air circulation fan life, estimated residual-life of the main circuit capacitor, ABC1 relay contact life, or ABC2 relay contact life.
- Page 105 DriveControl writing restriction selection (P.N242) • The command source to change the DriveControl settings can be restricted to only the command source selected by Pr.550 NET mode operation command source selection. Setting value Description Communication reset Ready bit status selection selection Reset DriveControl...
- Page 106 BACnet network port Supported property of BACnet standard object type • The BACnet network port is added. R: Read only, W: Read/Write (Commandable values not supported), C: Read/Write (Commandable values supported) Object support condition Property Analog Analog Analog Binary Binary Binary Network...
- Page 107 Details of the supported properties • The details of the properties supported by the network port are as follows. Details Property BACnet MS/TP BACnet/IP Shows the maximum number of frames that the inverter can transmit while it owns the A rejection code (0) is displayed when the Max Info Frames token.
- Page 108 FR-F800 Series Instruction Manual Supplement Internal storage device fault (E.PE6) The operation of the storage device in the inverter can be checked. If a data fault occurs in the storage device in the inverter, the protective function (E.PE6) is activated. When the read value of Pr.890 is "7"...
- Page 109 PID upper/lower limit pre-warning (Pr.1346, Pr.1370 to Pr.1373) Pr.1346 PID lower limit operation detection time is added. Detection time for PID upper/lower limit pre-warning can be set separately. Initial Setting Name Description value range Set the time from when the measured value reaches the lower 0 to 900 s limit pre-warning level (Pr.1371) until the set point change is 1346...
- Page 110 Measured value Upper limit level Pr.131 (Pr.1143) Pr.1371 Upper limit pre-warning level Pr.1370 Pr.1370 Measured value Pr.1370 Pr.1370 Lower limit pre-warning level Pr.1371 Lower limit level Pr.132 (Pr.1144) Time Pr.1370 Pr.1370 Pr.1370 Pr.1346 Pr.1346 Pr.1346 Y219(Y220) Pr.1370 Pr.1370 Pr.1370 Pr.1370 Pr.1370 Pr.1370 Pr.1370...
- Page 111 HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN IB(NA)-0600692ENG-B(1903)MEE Printed in Japan Specifications subject to change without notice.