ABB COPA-XT DT43F Instruction Bulletin
ABB COPA-XT DT43F Instruction Bulletin

ABB COPA-XT DT43F Instruction Bulletin

Electromagnetic flowmeter in 2-wire technology with pulsed dc magnetic fields

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COPA-XT
Instruction Bulletin
Electromagnetic Flowmeter
in 2-Wire Technology with
Pulsed DC Magnetic Fields
Models DT43F Flange Design
DT43W Wafer Design
Valid for Software Versions from A.0x
D184B094U02
Rev. 00 / 02.2001

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Summary of Contents for ABB COPA-XT DT43F

  • Page 1 Electromagnetic Flowmeter COPA-XT in 2-Wire Technology with Pulsed DC Magnetic Fields Models DT43F Flange Design DT43W Wafer Design Valid for Software Versions from A.0x Instruction Bulletin D184B094U02 Rev. 00 / 02.2001...
  • Page 2 You have purchased a high quality, modern Electromagnetic Flomweter in a Compact Design from Abb Automation Products. We thank you for your purchase and the confidence you have shown in us. This Instruction Bulletin contains the instructions relating to the assembly and installation of the instrument and the specifications for this instrument design.
  • Page 3 (GefStoffV, 17 General Protection Responsibility), a responsibility to protect his employees, we must make note that: a) All flowmeter primaries and/or flowmeter converters which are returned to ABB Automation Products for repair are to be free of any hazardous materials (acids, bases, solutions, etc.) b) The flowmeter primaries must be flushed so that the hazardous materials are neutralized.
  • Page 5: Table Of Contents

    Contents Page Flowmeter Primary and Converter Coordination ........Data Security .
  • Page 7: Flowmeter Primary And Converter Coordination

    Electromagnetic Flowmeter COPA-XT Flowmeter Primary and Converter Coordination This Instruction Bulletin describes the assembly and installation of the flow metering system COPA-XT with a 2-Wire Design. Compact Design COPA-XT The µP-converter and the flowmeter primary constitute a single mechanical entity. Models: Metering System DT43F or DT43W Flanged...
  • Page 8: Principles Of Operation

    They can be installed in any existing in- conventional instruments. stallation without difficulty. The ABB Automation Products “EMF” has proven itself over many years and is the preferred flowmeter in the chemical in- dustry, the pharmaceutical and cosmetic industries, municipal water and waste water treatment facilities and in the food and paper industries.
  • Page 9: Assembly And Installation

    Electromagnetic Flowmeter COPA-XT Assembly and Installation Inspection Before installing the electromagnetic flowmeter primary check for mechanical damage due to possible mishandling during shipment. All claims for damage are to be made promptly to the shipper before installing the flowmeter. Flowmeter Primary Installation Requirements The flowmeter primary should not be installed in the vicinity of strong electromagnetic fields.
  • Page 10 Electromagnetic Flowmeter COPA-XT In a free flow outlet (drop line) the flowmeter primary should be For heavily contaminated fluids a bypass line as shown in not be installed in the highest point or in the discharge of the Fig. 7 is recommended so that when mechanical cleaning is pipeline (metering spool could drain, air bubbles, Fig.
  • Page 11: Flowmeter Primary Installation

    Electromagnetic Flowmeter COPA-XT 3.2.1 Flowmeter Primary Installation Torque Specifications for Flanges The electromagnetic flowmeter can be installed at any arbitrary The mounting bolts are to be tightened equally in the usual location in the pipeline as long as the installation requirements manner without excessive one-sided tightening.
  • Page 12: Installations In Larger Size Pipelines

    Electromagnetic Flowmeter COPA-XT 3.2.2 Installations in Larger Size Pipelines The flowmeter can readily be installed in larger size pipe lines Flanged Reducer through the use of flanged transition sections (e.g. Flanged Reducers per DIN 28545). The pressure drop resulting from the reduction can be determined from the Nomograph Fig.
  • Page 13: Electrical Connections

    Electromagnetic Flowmeter COPA-XT Electrical Connections 3.3.1 Grounding The ground connections described herein are to be observed. In accordance with VDE 0100, Part 540 a Cu-wire with a cross section of at least 4 mm is to be connected between the ground screw on the flowmeter primary (at the flange or the converter housing) and ground.
  • Page 14 Electromagnetic Flowmeter COPA-XT c) Plastic, Concrete or Pipelines with d) Plastic, Concrete or Pipelines with Insulating Insulating Liners Liners. Fluid not in contact with pipeline. Flowmeter Primary with Grounding Electrode(s) 1) Install EMF in pipeline with grounding plate. A grounding plate is not required for flowmeters with grounding 1) Connect a 4 mm Cu-wire between the ground connection...
  • Page 15: Supply Power Connections

    Electromagnetic Flowmeter COPA-XT 3.3.2 Supply Power Connections The COPA-XT flowmeter is designed as a 2-Wire system, i.e. the supply power and measurement output signal (4-20 mA w/wo HART-Protocol) are transmitted over the same set of leads. a) Supply Power from a Central Voltage Source Supply Power, DC Fig.
  • Page 16 Electromagnetic Flowmeter COPA-XT Binary Output (terminals V8, V9) other instruments connected to the current output circuit. The output can be configured as a pulse or system alarm Current output 4-20 mA. terminals: +/- output. The output conforms to the Standard VDI/VDE 2188. Scaled Pulse Output (terminals V8, V9) Scaled pulse output max.
  • Page 17: Interconnection Diagram Copa-Xt

    Electromagnetic Flowmeter COPA-XT 3.3.3 Interconnection Diagram COPA-XT Functional ground 1) Supply power from transmitter power supply, TW+, TW-, 14-55 V DC 2a) Contact output, function configurable in the software for system monitoring, or F/R flow direction signal*). Output closed at alarm. Function C9, E9 or b) Scaled pulse output, passive, pulse width can be set from 0.1 ms to 2000 ms, terminals: V8, V9 Function 61, G2, optocoupler, fmax 100 Hz.
  • Page 18: Interconnection Examples For Peripherals

    Electromagnetic Flowmeter COPA-XT 3.3.4 Interconnection Examples for Peripherals Supply Power, DC or AC Transmitter power supply Functional ground Fig. 25 Interconnection Diagram COPA-XT...
  • Page 19: Start-Up

    Electromagnetic Flowmeter COPA-XT Start-Up Converter Exchange All the parameter settings are stored in an external EEPROM Preliminary Flowmeter System Checks installed on the display plate. When a converter is exchanged, 4.1.1 Checking the Flowmeter Primary COPA-XT all the parameter settings can be uploaded into the new con- verter by interchanging the external EEPROMs.
  • Page 20: Maintenance/Repair

    Flowmeter Primary Replacement Parts List → 10230 If repairs to the liner, electrodes or the magnet coils are required, the flowmeter primary should be returned to the ABB Automation Products factory. Please see the note Hazardous 1st Line Instantaneous forward flow rate Material Information.
  • Page 21: Data Entry

    STEP and DATA. The program protection Totalizer Totalizer values corrupted. is turned on or off with ENTER. Access the Excitation Contact ABB -Service parameter to be changed with ENTER and Max. Alarm Max. alarm limit exceeded. accept the new value or selection with Min.
  • Page 22: Data Entry Instruction In "Condensed Form

    Electromagnetic Flowmeter COPA-XT Data Entry Instructions in “Condensed Form” Action Use Keys = Display Information → F Starting point 98.14 % – → F “Process information” 12.000 m3 ↓ ↓ ↓ Example: Q Any arbitrary para- C/CE meter is displayed Current Output (table) ↓...
  • Page 23: Parameter Overview And Data Entry In "Condense Form

    Electromagnetic Flowmeter COPA-XT 5.4. Parameter Overview and Data Entry in “Condensed Form” Submenu/Parameter Entry Type Comments from table/numeric Data can only be entered after the program protection has been * Prog. Protection * turned off. on/off * Prog. Protection * ENTER If a PP-Code other than “0”...
  • Page 24 Electromagnetic Flowmeter COPA-XT Submenu/Parameter Entry Type Comments numeric Submenu Exit from submenu Low Flow Cut-off C/CE Range 0-10 %, applicable to the display indications and all Low Flow Cut-off outputs. ENTER 1.000 % numeric Range 2.0 - 100 s, Response time for 0 - 99 % Damping of the flow change 10.0000 s...
  • Page 25 Electromagnetic Flowmeter COPA-XT Submenu/Parameter Entry Type Comments Four character name for the user configurable units. Unit name kga /s /min /h Programmable units for mass (with density) or Prog. Units volume (without density) flowrate units Without Density from table/numeric Submenu Exit from submenu Alarm C/CE...
  • Page 26 Electromagnetic Flowmeter COPA-XT Submenu/Parameter Entry Type Comments Function test of the int. subassemblies, auto. tests, RAM (inter- nal), EPROM (Progr.), lower EEPROM, upper EEPROM, Function Test Ext. EEPROM, Terminals V8/V9, Pulse Output (1 Hz), Display RAM (internal) HART-Transmitter, HART-Command, Simulation and Test Mode. from table/numeric Submenu Exit from submenu...
  • Page 27 03/98 = Date of issue Part Number A.00 = Revision level numeric An alphanumeric TAG-Number with a maximum of 16 characters, TAG Number upper and lower case letters and/or numbers can be entered. numeric Only for ABB Automation Products Service. Service-Code...
  • Page 28: Parameter Entry

    Electromagnetic Flowmeter COPA-XT Parameter Entry Submenu Function Test Numeric Entries only for I User Configurable Units With this function it is possible to configure any desired engi- neering units.The following three parameters are available for Submenu this purpose: a) Units Factor Function Test b) Unit Name c) Programmable Units with/without Density...
  • Page 29: Error Messages And Tests

    Reduce flowrate, change flow range Not used Not used RAM corrupted Program must be reinitiallized; 1. Error 5 is displayed Contact ABB Service department; 2. Error appears only in the Error Register Information: Corrupted data in RAM. Not used Not used Not used Not used Error →...
  • Page 30: Circuit Boards

    Ext. EEPROM Socket Display Fuse Si F201 Bailey-Fischer& Porter Replacement Part No. Minifuse Si F201 0.125 D151F003U14 F201 Abb. 28 Converter Insert COPA-XT Ext. EEPROM Socket 9803N1031/A1 → V 49.9800 l/s → V 1349.00 m3 Magnetic Stick Operation Display Abb. 29...
  • Page 31: Overview, Parameter Settings And Options

    Electromagnetic Flowmeter COPA-XT Overview, Parameter Settings and Options Meter location: ........TAG-No.: .
  • Page 32 ABB Automation Products GmbH Dransfelder Str. 2, D-37079 Goettingen Tel.: +49 (0) 5 51 9 05 - 0 Fax: +49 (0) 5 51 9 05 - 777 http://www.abb.com/automation...

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Copa-xt dt43w

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