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BAUMOT BA5000 Operating Manual

Dpf cleaning system
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Operating Manual
DPF Cleaning System
I innovative exhaust aftertreatment

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Summary of Contents for BAUMOT BA5000

  • Page 1 Operating Manual DPF Cleaning System I innovative exhaust aftertreatment...

  • Page 2: Table Of Contents

    Table of contents 1. Information for Customers………………………………………………………………………………………….. 3 1.1. General Information………………………………………………………………………………………………... 3 1.2. Guarantee and Liability……………………………………………………………………………………………. 3 1.3. Symbols Used………………………………………………………………………………………………………. 3 2. Safety Information…………………………………………………………………………………………………….. 4 2.1. General Safety Instructions……………………………………………………………………………………….. 4 2.1.1. Safety Instructions for Operation……………………………………………………………………………….. 4 2.1.2. Safety Check Before Start-up…………………………………………………………………………………... 5 2.1.3.

  • Page 3: Information For Customers

    1. Information for Customers 1.1 General Information This operator’s manual is part of the user information when the machine is brought into circulation. It describes the setup, operation and basic maintenance procedure of the machine mentioned above. It must be kept such that it is accessible to the operator and users in a readable format at any time. When the machine is moved to a different location, the operating manual must accompany it as it is part of the machine.

  • Page 4: Safety Information

    Wear protective mask Observe instructions unconditionally Open flame of any type and smoking forbidden Do not eat near the machine Maintenance Manual cleaning 2. Safety Information 2.1 General Safety Instructions Read the operating manual carefully before starting up the machine! Independent of the description in this operating manual, safety and accident prevention regulations apply to the operation of the machine.

  • Page 5: Safety Check Before Start-Up

    2.1.2 Safety Check Before Start-up The following safety checks must be performed before operating the machine:  Check the side panels and covers to make sure they are in place and tight.  Check the protective doors to make sure they work and seal when closed. The doors must be opened for this.

  • Page 6: Technical Data

    Machine description 4.1 Intended Use The design of the unit is based on the Baumot filter design. However, it can also clean filters from almost all other manufacturers. Below is an example of the filter that is blown out in the cleaning system.

  • Page 7: Description Of Machine Components

    Procedure First of all, the suction is switched on. Then, the filter insert is placed in the correct position in the cleaning chamber by opening the protective doors. The emergency stop device is acknowledged using the "Reset" button. Afterwards, the machine can be switched on using the “Start” button.

  • Page 8: Control

    5.3 Control Main equipment cabinet One part of the control elements for the machine process is located in the lower section of the cleaning machine. The fuses, motor protection, PLC controller, protection for motors, clamps and safety relays are here. 5.4 Electric Field Sensors All the machine’s sensors such as the limit switch, buttons and safety relays, for example, are connected to the PLC controller.

  • Page 9: Cleaning Apparatus

    5.7 Cleaning Apparatus The cleaning apparatus is needed for blowing out the filter. The apparatus consists of the oscillator rod with the drive cylinder, the clamping unit for the nozzle rod (1) as well as the limit switch for the oscillation (2). The cleaning nozzle (3) is located on the cleaning rod.

  • Page 10: Inserting Filters

    5.9.4 Inserting Filters Step 1: Insert the filter After opening the machine’s door, the filter must be placed on the adapter ring in the correct position. To do this, it is placed on the adapter ring from the top (yellow arrow) such that its edge encloses the edge of the funnel area.

  • Page 11: Setup Instructions For Pressure Switch

    5.9.8 Setup instructions for pressure wave switch DW 3 S-100, type AL2-14, MR-D Industriegeräte GmbH The BA 5000 cleaning unit is equipped with a DW 3S-100 pressure wave switch (A). The pressure wave switch is used to monitor the exhaust air of the connected industrial vacuum cleaner (B).

  • Page 12: Malfunction Description

    6. Malfunction Description Malfunction Possible cause Remedial measures  Connection line not  Plug in the connection line System has no voltage plugged in  Inform an electrician  Fuse has tripped   Emergency stop pressed Check emergency off and System cannot be acknowledged ...

  • Page 13: Disposal

    Maintenance plan: Table 1 Name Task Time period Machine body Cleaning and inspection Every shift Construction Tighten the screw connections ¼ yearly Rotating mechanism with Machine Clean Daily slewing ring Cleaning apparatus Clean Weekly Oscillator seal Clean As required The bearings and cylinder are maintenance-free. 8.

  • Page 14: Addresses

    Tel.: +41 (0) 44 - 954 80 70 Tel.: +31 (0) 6 555 127 80 Fax: +41 (0) 44 - 954 34 36 Fax: +31 (0) 172 493 109 Baumot North America, LLC Denmark / Sweden 2118 Wilshire Blvd., #255 Santa Monica...

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