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Summary of Contents for Tifone iCAT 13-300
- Page 1 English H E A LT H & E C O L O G Y iCAT • iCAT 13-300 Use and Maintenance Manual...
- Page 2 These instructions are translated from Italian (the original language). TIFONE AMBIENTE SRL reserves all rights to this manual, including the right, at any time, to make any necessary changes aimed at improving its products and the manual itself without prior notice.
- Page 3 Atomizer. TIFONE AMBIENTE is at your disposal for any additional explanations which you may need, both in the start up phase of the Air Sprayer, and at any time during its use.
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Page 4: Table Of Contents
TABLE OF CONTENTS 1 - GENERAL DESCRIPTION 1.1 Preliminary information 1.2 Important information for the user 1.3 Foreword 1.4 Warranty 1.5 Responsibility 1.6 Identification of the Atomizer 2 - SAFETY REQUIREMENTS 2.1 Permitted uses 2.2 Misuse or non-permitted uses 2.3 Location of the stickers 2.3.1 Description of the stickers 2.4 General precautions 2.5 Accident-prevention safety... - Page 5 CHAPTER 6 - MAINTENANCE 6.1 Scheduled maintenance table 6.2 Periodic replacement of the safety items 6.3 Maintenance at the end of each spraying 6.3.1 Inlet filter cleaning 6.3.2 Cleaning the lance 6.3.3 Circuit washing 6.3.4 Suction filter cleaning 6.3.5 Cannon cleaning 6.3.6 Checking the spray nozzles 6.4 Maintenance at the beginning of every working day 6.4.1 Preliminary checks...
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Page 6: General Description
- Accessories IMPORTANT INFORMATION FOR USE The operating rules contained in this Manual apply exclusively to the TIFONE AMBIENTE machine Model iCAT. The instruction manual must be read and used as follows: - each operator and the maintenance staff of the Atomizer should fully read this Manual with maximum attention and respect its contents;... -
Page 7: Foreword
Ordinary and extraordinary maintenance must be performed in accordance with the instructions contained in this Manual. In all cases not included and for any kind of assistance, it is recommended that you contact directly TIFONE AMBIENTE s.r.l. via registered mail or by fax, even in the case of agreements made by phone. -
Page 8: Responsibility
As regards any damage to persons and property, as well as any other direct or indirect damage (loss of production or earnings etc.), possibly due to the defects of the Air Sprayer, TIFONE AMBIENTE s.r.l. shall not be liable, except for cases of gross negligence. -
Page 9: Safety Requirements
WARNING: Instructions regarding the optional devices allowed are described in the respective Operation and Maintenance manuals. If the equipment is provided by TIFONE AMBIENTE s.r.l., those manuals are annexed to this manual. The following uses must always and absolutely be avoided: - Use of the Air Sprayer by minors, inexperienced persons and by those without a driving licence. -
Page 10: Description Of The Stickers
2.3.1 Description of the stickers AUTOMATIC WASHING OF TANK AND CIRCUIT. Indicates the operations to be performed for a proper washing of the Tank and of the circuit of the mixtures. CLEAN WATER. Indicates the tank containing clean water to wash your hands and face in the event of accidental contamination by Pesticides. -
Page 11: General Precautions
The use of accessories, tools, supplies or spare parts other than those recommended by the manufacturer and/ or illustrated in this Manual, may constitute a danger for the operators and/or damage the machine. Any modification to the Air Sprayer not expressly authorized by TIFONE AMBIENTE Srl exonerates the manufacturer from any civil or criminal liability. -
Page 12: Accident-Prevention Safety
WARNING: - Particular attention should be paid to the state of the flexible hoses or of the other parts subject to wear. - It must also be checked that there are no leaks of oil, mixture or of other dangerous substances. If such situations occur, the operator must not restart the atomizer before the issue is resolved. -
Page 13: Safety: Using The Engine
SAFETY: USING THE ENGINE WARNING: FIRE PREVENTION - NEVER add combustibles to the tank with the engine running. - Accurately clean eventual fuel traces with a clean cloth. - Hold petrol, kerosene, matches and other explosive and/or inflammable products far away from the engine, since during the operation, the temperature around the exhaust pipe is very high. -
Page 14: Safety For The Preparation Of Mixtures
DANGER: When the replenishing of fuel is carried out, avoid spillages (there is a danger of fire). If fuel is poured out accidentally clean the smeared zone accurately. The fuel is a highly inflammable liquid so do not use naked flames and do not smoke during the refuelling, moreover hold the gun or the jerry can of replenishing touching the hole in order to avoid sparks. -
Page 15: Safety For Use Of The Battery
SAFETY FOR USE OF THE BATTERY ATTENTION: - Carefully read all precautions on the battery. - Batteries contain sulfuric acid, which can leak out for various reasons. The acid may also disperse in the form of droplets and / or sprays / sprays during recharging. - Sulfuric acid is a corrosive and poisonous liquid, which can cause burns and irritation to the skin and eyes, and can seriously damage clothing. -
Page 16: Technical Data
3 - TECHNICAL DATA MACHINE PARTS Mixture tank level indicator 12 Clean water tank Pressure gauge 13 Hood Pressure regulator 14 Frame Cannon 15 Hose winder Spray nozzles 16 Centrifuge fan Circuit filter 17 Tank drain plug Hand-cleaning tank 18 Three-way valve Lance 19 Engine-Pump Lance bracket... -
Page 17: Overall Dimensions
OVERALL DIMENSIONS 1200 TECHNICAL FEATURES iCAT 13-300 Model Frame galvanized steel Capacity (l) Tank Type With total emptying Material Polyethylene HD Circuit washing tank Capacity (l) Type KAMA - benzine - Electric Starter Engine Power (Hp) Battery 12 V 55 Ah... -
Page 18: Pressure Circuit
PRESSURE CIRCUIT Mixure tank Pressure gauge Clean water tank Ball valve Three-way valve 10 Solenoid valve Circuit filter 11 Lance Pump 12 Cannon Motor 13 Discharge air circuit Pressure regulator WIRING DIAGRAM ICAT - REMOTE CONTROL OUT OFF Engine OUT Verticale OUT Verticale OUT Orizzontale OUT Orizzontale... -
Page 19: Air Sprayer Handling
4 – AIR SPRAYER HANDLING ATTENTION: Before carrying out the tasks described below it is important to have read the entire contents of this Manual. TRANSPORTATION Depending on the destination of the machine, the following shipping solutions should be considered: - with trucking, for shipments by road. -
Page 20: Installation In A Vehicle
INSTALLATION IN A VEHICLE DANGER: The support surface of the vehicle on which the mist sprayer is fixed must be solid and capable of supporting the full load weight of the mist sprayer; it must also have the dimensions suitable for housing the mist sprayer. -
Page 21: Air Sprayer Operation
SU - UP If the light is “on”, the alternator is charging the battery correctly, if the light is “off”, the alternator is not charging the battery or the battery is low (in this case contact TIFONE GIÙ - DOWN AMBIENTE s.r.l). -
Page 22: Preliminary Operations
PRELIMINARY OPERATIONS Before starting any operation on the atomizer, proceed as follows: - Lower the pressure to the minimum value. - Check that the suction filter (a) is clean. - Check that the hatch filter (b) is in good condition and clean; - Check the inside of the tank for debris and dirt. -
Page 23: Tank Filling
TANK FILLING ATTENTION: The law prohibits the use of aspirating fillers connected to the machine for the suction from ditches, waterways and public water systems. If the above instructions are not respected, there is a residual risk of environmental contamination. 5.3.1 Mixture tank filling To fill the water tank:... -
Page 24: Nozzles Calibration
Since the delivery rate of the nozzles is not always exact, it is advisable to check the calibration. There are 2 ways to do it: Using the special TIFONE AMBIENTE “Spraymeter” flow meter, the check will be accurate, instantaneous and continuous (optional). -
Page 25: Preparation Of The Mixture
Carbon monoxide is a toxic gas: Breathing it can cause loss of consciousness and death. Avoid areas or actions that will expose people to carbon monoxide. If you notice any unusual noises or if the engine is not running properly switch off the engine immediately and contact TIFONE AMBIENTE Customer Care. iCAT MU-iCAT-1120... -
Page 26: Air Bleeding From The Spraying Pressurised Circuit
AIR BLEEDING FROM THE SPRAYING PRESSURE CIRCUIT If the pressure of the pressure gauge (a) is not constant, that means that there are air bubbles inside the circuit; to eliminate the air bubbles: - place the end of the tube (b) inside a container suitable for pesticide disposal or in the mixture tank;... -
Page 27: Spraying Start
SPRAYING START During the transfer, it is advisable to leave the engine in motion in order to ensure a mixture stirring continuity, especially in the case of mixtures of powders and/or granulated materials. When you arrive at the spraying area: - verify that the three-way valve (a) is in the "SPRAY"... -
Page 28: Chapter 6 - Maintenance
For further information, please contact our Service Centres or directly contact: Tifone Ambiente s.r.l. - Via Modena, 248a - 44044 Cassana - (FE) - Italia Tel. +39 0532 730 586 - Fax. +39 0532 730 588 http://www.tifone.com - e-mail: tifone@tifone.com... -
Page 29: Cleaning The Lance
6.3.2 Cleaning the lance Cleaning the lance requires a large amount of water because the lance hose is very long and there is not enough water in the wash tank: - fill the tank half-way with clean water; - switch on the engine and regulate pressure to 25-30bar; - open the lance valve (a);... -
Page 30: Suction Filter Cleaning
6.3.4 Suction filter cleaning ATTENTION: If, at the end of the spraying, a huge amount of liquid has remained inside the tank, drain the tank and collect the liquid in cans and dispose of according to the provisions of law in force or use up the content by spraying on an area already sprayed. -
Page 31: Maintenance At The Beginning Of Every Working Day
- Check that the Handwash tank is full of clean water. - Check the integrity of the spray hand lance. ATTENTION: If one of the checks described highlights an irregularity, solve the issue or call the service centre of TIFONE AMBIENTE. 6.4.2 Pump oil level check The pump oil level should be checked every day. -
Page 32: Checking Fuel Level And Topping Up
6.4.4 Checking fuel level and topping up The fuel level must be checked at the start of every working day. The fuel level can be checked directly on the fuel tank (a). To top up: - unscrew the plug (b); - top up with the fuel described in the Engine Use and Maintenance Manual. -
Page 33: Battery Maintenance
BATTERY MAINTENANCE WARNING: If the machine does not switch on or does not make any movement, check that the positive pole terminal “ ” red (a) and the negative terminal “ ” black (b), are not oxidized and are correctly fixed to the poles of the battery. -
Page 34: Troubleshooting
The mounting nuts and the screws are Check and tighten all the nuts and bolts. loose Suction and delivery valves are damaged Contact the TIFONE service centre. or jammed. Abnormal vibration of the pump Check for and remove any leaks from Inconstant pressure and noisy pump. -
Page 35: Set-Aside And Winter Storage
SET-ASIDE AND WINTER STORAGE For the set-aside and for winter storage perform the following steps: - carry out any repair and mechanical check and possible replacement of parts that are not perfect or worn (filter cartridges, nozzle plates, pump oil, gear oil) - perform all the operations listed in paragraph "6.3 MAINTENANCE AT THE END OF EACH SPRAYING"... -
Page 36: Chapter 7 - Dismantling, Decommissioning
7 - DISMANTLING, DECOMMISSIONING If you no longer use the atomizer, or some part of it, it is necessary to proceed to the dismantling and decommissioning of the same. Carry out these operations according to the regulations in force. ATTENTION: If the atomizer, or part of it, has been decommissioned, the parts liable to cause any danger must be made safe. -
Page 37: Maintenance Register
9 - MAINTENANCE REGISTER Component Operation and notes Date Signature Component Operation and notes Date Signature Component Operation and notes Date Signature Component Operation and notes Date Signature iCAT MU-iCAT-1120 37 - 40... - Page 38 NOTES: iCAT 38 - 40 MU-iCAT-1120...
- Page 40 Tifone Ambiente s.r.l. Via Modena, 248a 44044 Cassana - (FE) - Italia Tel. +39 0532 730 586 Fax. +39 0532 730 588 http://www.tifone.com e-mail: tifone@tifone.com...