Honeywell SmartValve SV9520H Manual

System control line voltage polarity sense models

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Line Voltage Polarity Sense Models
APPLICATION
The SV9520H SmartValve™ System Controls combines
gas flow control and electronic direct main burner ignition
sequencing functions into a single unit. The ignition
source is 120V hot surface igniter lighting the main
burner flame. Two types of 120V igniters may be used;
see Table 1. Provides all gas ignition safety functions by
controlling gas flow, ignition source, and a 120 Vac
combustion air blower. The control also monitors the
appliance airflow proving switch circuit and limit string to
assure proper appliance operation. The SmartValve
System Controls provide prepurge, postpurge and timed
trial for ignition with multiple ignition trials and auto reset
from lockout. Diagnostic LED indicates system status.
The control communicates directly with the ST9160
Electronic Fan Timer (EFT) in typical forced warm air
furnace applications. It will also interface with the 208907
Terminal Board, providing compatibility with power
stealing thermostats. Or, it directly interfaces with the
appropriate power supplies and a system thermostat for
additional appliance applications. When controlled
directly by a thermostat, the control does not provide a
postpurge function, as power to the control is removed
when the thermostat call for heat ends.
This system is suitable for a wide range of fan-assisted,
combustion, gas-fired appliances including furnaces,
rooftop furnaces, boilers, unit heaters, infrared heaters,
water heaters and commercial cooking appliances. The
specific application of the SmartValve System is the
responsibility of the appliance manufacturer. See Table 2
for temperature ranges and regulator types.
Model Number
SV9520H
Norton 601
NOTE: See Table 4 for gas capacities.
Model Number Suffix Letter
H
Prepurge Time (Factory-Set): 15 or 30 seconds,
depending on model.
® U.S. Registered Trademark
Copyright © 2000 Honeywell Inc. •All Rights Reserved
SmartValve™ System Control
Table 1. SmartValve System Controls Hot Surface Igniter Type.
Hot Surface Igniter Type
Table 2. Model Number Suffix Letter Designation.
Ambient Temperature Range
0°F to 175°F (-18°C to +79°C)
SPECIFICATIONS
CAUTION
Equipment Damage Hazard.
Improper replacement can damage
equipment.
The SV9520 provides direct replacement only.
Body Pattern: Straight through with 1/2 in. inlet and 1/2
in. outlet; or 1/2 in. NPT inlet and 1/2 in. inverted flare
outlet.
Electrical Ratings:
System Transformer:
SV9520: 40 VA minimum NEMA rated.
NOTE: Larger system transformer may be required for
specific application.
Voltage and Frequency:
24 Vac, 60 Hz.
Output Ratings:
Igniter Load: 5A maximum at 120 Vac.
Induced Draft Motor Load: 2.5A Full Load, 10A
Locked Rotor at 120 Vac.
Current at 24 Vac:
Thermostat with control connected directly to
thermostat: 0.25A.
HSI Warm-up (seconds)
First Try
7
Ignition Activation Period (IAP): 4 or 6 seconds typi-
cal, depending on model.
SV9520H
INSTALLATION INSTRUCTIONS
Subsequent Tries
12
Pressure Regulator Type
Slow-opening.
69- 1383

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Summary of Contents for Honeywell SmartValve SV9520H

  • Page 1 0°F to 175°F (-18°C to +79°C) Slow-opening. Prepurge Time (Factory-Set): 15 or 30 seconds, Ignition Activation Period (IAP): 4 or 6 seconds typi- depending on model. cal, depending on model. ® U.S. Registered Trademark Copyright © 2000 Honeywell Inc. •All Rights Reserved 69- 1383...
  • Page 2: Planning The Installation

    These applications require Honeywell Home and Building Control Engineering review; contact your Honeywell Sales Representative for assistance. Review the following conditions that can apply to your specific installation and take the precautionary steps suggested.
  • Page 3: Frequent Cycling

    SV9520H SMARTVALVE™ SYSTEM CONTROL LINE VOLTAGE POLARITY SENSE MODELS Frequent Cycling INSTALLATION This control is designed for use on appliances that typically cycle three to four times an hour only during the When Installing this Product... heating season. In year-around applications with greater cycling rates, the control can wear out more quickly.
  • Page 4: Install Adapters To Control

    SV9520H SMARTVALVE™ SYSTEM CONTROL LINE VOLTAGE POLARITY SENSE MODELS Location Ignition system controls with standard or slow opening regulators (SV9520H) can be converted from one gas to The SV9520H is mounted in the appliance vestibule on the other with a conversion kit (ordered separately). the gas manifold.
  • Page 5: Install Control

    SV9520H SMARTVALVE™ SYSTEM CONTROL LINE VOLTAGE POLARITY SENSE MODELS Install Control 1. This ignition system control can be mounted 0 to 4. .Apply a moderate amount of good quality pipe 90 degrees in any direction, including vertically, compound (do not use Teflon tape) only to the pipe, from the upright position of the ignition system leaving two end threads bare.
  • Page 6: Startup And Checkout

    SV9520H SMARTVALVE™ SYSTEM CONTROL LINE VOLTAGE POLARITY SENSE MODELS WIRING STARTUP AND CHECKOUT Ignition System Control Switch Settings WARNING Ignition system control switch settings are as follows: Electrical Shock Hazard. Can cause serious injury or death. • OFF prevents main gas flow through the ignition Disconnect power supply before making wiring system control.
  • Page 7: Check And Adjust Gas Input And Burner Ignition

    SV9520H SMARTVALVE™ SYSTEM CONTROL LINE VOLTAGE POLARITY SENSE MODELS Check and Adjust Gas Input and c. Always replace the cap screw and tighten firmly to prevent gas leakage. Burner Ignition 4. If the desired outlet pressure or flow rate cannot be achieved by adjusting the ignition system control, check the ignition system control inlet pressure using a manometer at the ignition system control...
  • Page 8 SV9520H SMARTVALVE™ SYSTEM CONTROL LINE VOLTAGE POLARITY SENSE MODELS Table 7. Pressure Regulator Specification Pressures (in. wc) Factory Set Nominal Outlet Pressure Setting Range Model Type of Nominal Inlet Type Pressure Range Step Full Rate Step Full Rate Slow 5.0 to 7.0 —...
  • Page 9: Sequence Of Operation

    SV9520H SMARTVALVE™ SYSTEM CONTROL LINE VOLTAGE POLARITY SENSE MODELS ROLL-OUT SWITCH AUXILIARY TO 120 VAC, 60 HZ LIMIT SWITCH AIR PROVING POWER SUPPLY (OPTIONAL) COMBUSTION SWITCH (HOT) AIR BLOWER LIMIT SWITCH 40 VA TRANSFORMER SV9520 XFMR XFMR 208907 TERMINAL BOARD DATA 24 VAC FLAME ROD...
  • Page 10 SV9520H SMARTVALVE™ SYSTEM CONTROL LINE VOLTAGE POLARITY SENSE MODELS 9. Turn on appliance power and generate a call for WARNING heat. 10. Observe appliance operation, comparing it to the Electrical Shock Hazard. Sequence of Operation shown in Fig.11. Can cause property damage, severe 11.
  • Page 11: Instructions To The Homeowner

    SV9520H SMARTVALVE™ SYSTEM CONTROL LINE VOLTAGE POLARITY SENSE MODELS INSTRUCTIONS TO THE HOMEOWNER STOP: Read the Warnings Above. WARNING If the appliance does not turn on when the thermostat is set several degrees above room temperature, follow Fire or Explosion Hazard. Can cause property damage, severe these instructions: injury, or death.
  • Page 12 SV9520H SMARTVALVE™ SYSTEM CONTROL LINE VOLTAGE POLARITY SENSE MODELS SV9520 DIRECT HOT SURFACE IGNITION SmartValve™ SYSTEM CONTROL SEQUENCE OF OPERATION WITH ST9160 ELECTRONIC FAN TIMER OR 208907 TERMINAL BOARD APPLY POWER TO APPLIANCE THERMOSTAT CALLS FOR HEAT AIR PROVING SWITCH PROVED WAIT FOR AIR PROVING OPEN? SWITCH TO OPEN...
  • Page 13 SV9520H SMARTVALVE™ SYSTEM CONTROL LINE VOLTAGE POLARITY SENSE MODELS Table 9. Troubleshooting With LED Indicator Assistance . LED Flash Code Indicates Check/Repair Control not powered. 1. Line voltage input power at L1 and L2 connectors on ST9160 Electronic Fan Timer (EFT) or 208907 Terminal Board.
  • Page 14: Turning Off The Appliance

    SV9520H SMARTVALVE™ SYSTEM CONTROL LINE VOLTAGE POLARITY SENSE MODELS Table 9. Troubleshooting With LED Indicator Assistance (Continued). LED Flash Code Indicates Check/Repair Soft Lockout—Recycle count exceeds 5 on 1. Inducer and inducer wiring. this call for heat—last failure was Air Flow 2.
  • Page 15 SV9520H SMARTVALVE™ SYSTEM CONTROL LINE VOLTAGE POLARITY SENSE MODELS Table 10. Troubleshooting Without LED Indicator Assistance . LED Flash Code Indicates Check/Repair Control not powered. 1. Line voltage input power at L1 and L2 connectors on ST9160 Electronic Fan Timer (EFT) or 208907 Terminal Board.
  • Page 16 Home and Building Control Home and Building Control Honeywell Inc. Honeywell Limited-Honeywell Limitée Honeywell Plaza 155 Gordon Baker Road P.O. Box 524 North York, Ontario...

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